Instruction Manual for FOSTER models including: PC 97 4 Pan Chill Refrigerator, PC 97 4, Pan Chill Refrigerator, Refrigerator

TYPE PRODUIT.CODE 648...

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Installation Manual - AT1-5

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Pan Chiller Install Manual AT1-5
PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

INSTRUCTIONS FOR I N S TA L L AT I O N

PAN CHILL

PC 97/4 PC 140/6 PC 140/7 PC 150/7 PC 189/9 PC 189/10 PC 221/11 PC 221/12

FORM049C1/3

IMPORTANT RECOMMENDATIONS
The installation of this equipment should be entrusted to technicians approved by the vendor and in compliance with standards and rules in force.
Before installing the unit ensure that the circulation and volume of air are sufficient to allow normal cooling of the condenser and compressor.
Avoid installing the cabinet near major sources of heat or in direct sunlight.
Note that too high ambient operating temperature can reduce performance.
When connecting electrically earth continuity must be maintained between the unit and the supply socket.
For cabinets supplied with a supply cable note that this is a specific part and should only be replaced with an original part. Being considered as a circuitbreaker, ensure that the plug is easily accessible as a means of electrical isolation.
Protection against electrical overload or faults is the responsibility of the installer. Ensure that a circuit breaker or fuses are fitted in the supply circuit (See Name plate).
All operations on the electrical or refrigeration circuits, including cleaning operations should only be undertaken with the unit DISCONNECTED (unplugged socket).
The air-cooled compressor condenser must be cleaned regularly (every 3 to 6 months).
The unit should not be sprayed or splashed with water: - Do not use a jet wash on the exterior or technical parts of the unit. - The equipment must not be installed in the open air or exposed to the elements.
During any intervention it is imperative that the factory systems are respected so as not to compromise safety.
The correct operation of this equipment depends on the safety and operating systems functioning as designed in the factory. We cannot be held responsible for poor operation that results from inappropriate modifications.
The manufacturer can not be held responsible for usage other than that for which the equipment was designed.
ALL SPECIFICATIONS AND CHARACTERISTICS IN THIS MANUAL MAY BE SUBJECT TO CHANGE WITHOUT NOTICE

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

TABLE OF CONTENTS

PAN CHILL

1. Technical characteristics

2

1.1 Pan Chill 97/4

2

1.2 Pan Chill 140/6

3

1.3 Pan Chill 140/7

4

1.4 Pan Chill 150/7

5

1.5 Pan Chill 189/9

6

1.6 Pan Chill 189/10

7

1.7 Pan Chill 221/11

8

1.8 Pan Chill 221/12

9

2. Nameplate

10

3. Installation

10

3.1 General requirements

10

3.2 Handling

10

3.3 Unpacking and installation

10

3.4 Kit assemblies

11

3.5 Connections

19

4. Commissioning

20

4.1 General requirements

20

4.2 Thermostat configuration

20

5. Electric diagrams

24

Page 1

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

1. TECHNICAL CHARACTERISTICS

1.1 PC 97/4

Dimensions (mm)

Length Width Height

Outer - closed - open - glazing kit

391,5 262

969

445

595

391,5 399

Inner

688,5 305

150

Weight (Kg)

Gross

25

Electricity

Voltage

230V 1~

Frequency

50 Hz

Protection

aM 2A

Maximum power

300 W

Refrigeration

Refrigerating power (W)

200 at ­10/+50°C

Compressor type

Hermetic

Evaporator type

Static

Refrigerant

R134a

Acoustic pressure

32dBA at 1m 18dBA at 5m

Heat emission

3000 W/24h

Refrigerant charge

(see nameplate)

Expansion

Capillary

Condensation

Air

Capacities

Gross volume (L)

30

Capacity

4 GN1/3 or multiple (not supplied)

Temperatures

Max. ambient

+25°C

Temperature range

0/+12°C

Construction

Type

Monoblock type

Outer Finish

5 sides stainless steel 304

Inner Finish

Stainless steel 304

Insulation

35 mm thick polyurethane

Normes

Safety : EN 60 335-1

E : Output electric cable

Page 2

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

1.2 PC 140/6

Dimensions (mm)

Length Width Height

Outer - closed - open - glazing kit

391,5 262

1399

445

595

391,5 399

Inner

1118,5 305

150

Weight (Kg)

Gross

27

Electricity

Voltage

230V 1~

Frequency

50 Hz

Protection

aM 2A

Maximum power

300 W

Refrigeration

Refrigerating power (W)

200 at ­10/+50°C

Compressor type

Hermetic

Evaporator type

Static

Refrigerant

R134a

Acoustic pressure

32dBA at 1m 18dBA at 5m

Heat emission

3000 W/24h

Refrigerant charge

(see nameplate)

Expansion

Capillary

Condensation

Air

Capacities

Gross volume (L)

50

Capacity

6 GN1/3 or multiple (not supplied)

Temperatures

Max. ambient

+25°C

Temperature range

0/+12°C

Construction

Type

Monoblock type

Outer Finish

5 sides stainless steel 304

Inner Finish

Stainless steel 304

Insulation

35 mm thick polyurethane

Normes

Safety : EN 60 335-1

E : Output electric cable

Page 3

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

1.3 PC 140/7

Dimensions (mm)

Length Width Height

Outer - closed - open - glazing kit

351

259

1399

405

551

351

395

Inner

1118,5 305

150

Weight (Kg)

Gross

27

Electricity

Voltage

230V 1~

Frequency

50 Hz

Protection

aM 2A

Maximum power

300 W

Refrigeration

Refrigerating power (W)

200 at ­10/+50°C

Compressor type

Hermetic

Evaporator type

Static

Refrigerant

R134a

Acoustic pressure

32dBA at 1m 18dBA at 5m

Heat emission

3000 W/24h

Refrigerant charge

(see nameplate)

Expansion

Capillary

Condensation

Air

Capacities

Gross volume (L)

50

Capacity

7 GN1/4 or multiple (not supplied)

Temperatures

Max. ambient

+25°C

Temperature range

0/+12°C

Construction

Type

Monoblock type

Outer Finish

5 sides stainless steel 304

Inner Finish

Stainless steel 304

Insulation

35 mm thick polyurethane

Normes

Safety : EN 60 335-1

E : Output electric cable

Page 4

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

1.4 PC 150/7

Dimensions (mm)

Length Width Height

Outer - closed - open - glazing kit

391,5 262

1499

445

595

391,5 399

Inner

1218,5 305

150

Weight (Kg)

Gross

28

Electricity

Voltage

230V 1~

Frequency

50 Hz

Protection

aM 2A

Maximum power

300 W

Refrigeration

Refrigerating power (W)

200 at ­10/+50°C

Compressor type

Hermetic

Evaporator type

Static

Refrigerant

R134a

Acoustic pressure

32dBA at 1m 18dBA at 5m

Heat emission

3000 W/24h

Refrigerant charge

(see nameplate)

Expansion

Capillary

Condensation

Air

Capacities

Gross volume (L)

55

Capacity

7 GN1/3 or multiple (not supplied)

Temperatures

Max. ambient

+25°C

Temperature range

0/+12°C

Construction

Type

Monoblock type

Outer Finish

5 sides stainless steel 304

Inner Finish

Stainless steel 304

Insulation

35 mm thick polyurethane

Normes

Safety : EN 60 335-1

E : Output electric cable

Page 5

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

1.5 PC 189/9

Dimensions (mm)

Length Width Height

Outer - closed - open - glazing kit

391,5 262

1887

445

595

391,5 399

Inner

1606,5 305

150

Weight (Kg)

Gross

30

Electricity

Voltage

230V 1~

Frequency

50 Hz

Protection

aM 2A

Maximum power

300 W

Refrigeration

Refrigerating power (W)

200 at ­10/+50°C

Compressor type

Hermetic

Evaporator type

Static

Refrigerant

R134a

Acoustic pressure

32dBA at 1m 18dBA at 5m

Heat emission

3000 W/24h

Refrigerant charge

(see nameplate)

Expansion

Capillary

Condensation

Air

Capacities

Gross volume (L)

75

Capacity

9 GN1/3 or multiple (not supplied)

Temperatures

Max. ambient

+25°C

Temperature range

0/+12°C

Construction

Type

Monoblock type

Outer Finish

5 sides stainless steel 304

Inner Finish

Stainless steel 304

Insulation

35 mm thick polyurethane

Normes

Safety : EN 60 335-1

E : Output electric cable

Page 6

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

1.6 PC 189/10

Dimensions (mm)

Length Width Height

Outer - closed - open - glazing kit

351

259

1887

405

551

351

395

Inner

1606,5 305

150

Weight (Kg)

Gross

30

Electricity

Voltage

230V 1~

Frequency

50 Hz

Protection

aM 2A

Maximum power

300 W

Refrigeration

Refrigerating power (W)

200 at ­10/+50°C

Compressor type

Hermetic

Evaporator type

Static

Refrigerant

R134a

Acoustic pressure

32dBA at 1m 18dBA at 5m

Heat emission

3000 W/24h

Refrigerant charge

(see nameplate)

Expansion

Capillary

Condensation

Air

Capacities

Gross volume (L)

75

Capacity

10 GN1/4 or multiple (not supplied)

Temperatures

Max. ambient

+25°C

Temperature range

0/+12°C

Construction

Type

Monoblock type

Outer Finish

5 sides stainless steel 304

Inner Finish

Stainless steel 304

Insulation

35 mm thick polyurethane

Normes

Safety : EN 60 335-1

E : Output electric cable

Page 7

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

1.7 PC 221/11

Dimensions (mm)

Length Width Height

Outer - closed - open - glazing kit

391,5 262

2212

445

595

391,5 399

Inner

1931,5 305

150

Weight (Kg)

Gross

32

Electricity

Voltage

230V 1~

Frequency

50 Hz

Protection

aM 2A

Maximum power

300 W

Refrigeration

Refrigerating power (W)

200 at ­10/+50°C

Compressor type

Hermetic

Evaporator type

Static

Refrigerant

R134a

Acoustic pressure

32dBA at 1m 18dBA at 5m

Heat emission

3000 W/24h

Refrigerant charge

(see nameplate)

Expansion

Capillary

Condensation

Air

Capacities

Gross volume (L)

90

Capacity

11 GN1/3 or multiple (not supplied)

Temperatures

Max. ambient

+25°C

Temperature range

0/+12°C

Construction

Type

Monoblock type

Outer Finish

5 sides stainless steel 304

Inner Finish

Stainless steel 304

Insulation

35 mm thick polyurethane

Normes

Safety : EN 60 335-1

E : Output electric cable

Page 8

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

1.8 PC 221/12

Dimensions (mm)

Length Width Height

Outer - closed - open - glazing kit

351

259

2212

405

551

351

395

Inner

1931,5 305

150

Weight (Kg)

Gross

32

Electricity

Voltage

230V 1~

Frequency

50 Hz

Protection

aM 2A

Maximum power

300 W

Refrigeration

Refrigerating power (W)

200 at ­10/+50°C

Compressor type

Hermetic

Evaporator type

Static

Refrigerant

R134a

Acoustic pressure

32dBA at 1m 18dBA at 5m

Heat emission

3000 W/24h

Refrigerant charge

(see nameplate)

Expansion

Capillary

Condensation

Air

Capacities

Gross volume (L)

90

Capacity

12 GN1/4 or multiple (not supplied)

Temperatures

Max. ambient

+25°C

Temperature range

0/+12°C

Construction

Type

Monoblock type

Outer Finish

5 sides stainless steel 304

Inner Finish

Stainless steel 304

Insulation

35 mm thick polyurethane

Normes

Safety : EN 60 335-1

E : Output electric cable

Page 9

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

2. NAMEPLATE
The nameplate is to be found fixed on the back of the appliance.
For all correspondence relating to your equipment remember: - The unit code (Type) - The serial number (N° SERIE) - The date (Date)
The main characteristics are reported on a label fixed to : - The left hand internal panel
3. INSTALLATION
3.1 GENERAL REQUIREMENT
The installation, any repairs or alterations to this equipment should be undertaken by qualified specialists according to good practice.
3.2 HANDLING
The unit should be moved with adapted lifting gear. If the unit has to be transported this should be done on its original pallet. If moving the appliance without its pallet, it must be carried and not pulled. The appliance must be stacked in horizontal position so that the arrows printed on the packaging are pointing upwards (the top of the device)
3.3 UNPACKING AND INSTALATION
3.3.1 UNPACKING
When unpacking, make sure that the unit is permanently in a horizontal position.
3.3.2 INSTALLATION
Once a location has been chosen ensure that the air around the unit is sufficient to provide adequate cooling to the condenser and compressor.
Allow a 5 to 10cm clearance between the walls and the cabinet. Avoid proximity to any heat source.

Page 10

PAN CHILL
3.4 KIT ASSEMBLIES
3.4.1 NIGHT COVER KIT
Hinge

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112 TH M6 screw

Butée caoutchouc

Fix the hinges on to appliance with TH M6 screws and galvanised L6N washers.
Cover assembly

Page 11

PAN CHILL Hinge notch

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112 Hinge box
Pivot

Simply click the cover on the appliance by placing the pivots (installed on the hinge boxes of the hood) into the hinge notches.
3.4.1 GLAZING KIT
Plastic plug

Before any handling, remove first plastic caps placed on the top of the device.

Page 12

PAN CHILL
Glass clamp base

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

Fix the base of the glass clamp on the built-in nuts (instead of the plastic caps) with the TF M6 screws.

Insert the 2 sides and glass back in glass clamps and screw the studs located on the glass clamps to secure the glasses lenses.
stud
Page 13

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

Install fixing glasses, collars, nylon washers and M4 poêlier screws to prepare the glass fixing from above
Warning, there are 2 different fixing glasses. There are fixing glasses bent to 90 ° which settled on the glass sides and fixings glasses bent to 95 ° which settled on the back glass.

Nylon washers 5.2×12×1
M4 poêlier screws

Fixing glasses
Collar Nylon washers 8.1×14×1

Page 14

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

Place the top glass on the whole in order to fix the remaining collars, nylon washers and M4 poêlier screws.
3.4.3 WALL FIXATINGS
Find a place or install the device while ensuring that nothing clutter the layout of it. A
B =
=

Trace on the wall 4 fixing positions taking account of the position of the height of the

appliance (distance B between the two fixations of a wall = 50mm). For versions PC 189 and

PC 221, there will be 3 brackets, so 6 fixing positions (3rd bracket is in the middle distance

equivalent to two others).

Côte A :

PC 97

= 918mm

PC 140 = 1348mm

PC 150 = 1448mm

PC 189 = 1836mm

PC 221 = 2161mm

Page 15

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

On these plots, drill holes in order to introduce dowels attachments adapted to the wall (screws and dowels, recommended M10 are not supplied with the kit) and then screw 2 wall fixings (or 3 versions PC 189 and PC 221).

Then the fixing supports can be assembled on wall fixings. Place the unit on the fixing supports and fix it with the TH M6 screws and L6N washers.
TH M6 screws and L6Nwashers
Page 16

PAN CHILL
3.4.4 PAN SUPPORT KIT

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

Put pan support kits on plastic profile to box. (the folds facing downwards and to the sides).
Page 17

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

Lay the GN 1/6 GN 1/9 (not supplied) in the correct slots.
It is recommended to dispose the pan support kit on one end of the tank in order to avoid incorrect assembly with standard pan.
Page 18

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

3.5 CONNECTIONS (SEE § 1 "Technical characteristics")
3.5.1 ELECTRICS
The unit is fitted with a supply cable which must not be removed. EARTH continuity must be maintained (see § Important recommandations). Provision of a circuit breaker or fuses to protect the supply is the responsibility of the installer.

Page 19

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

4. PUTTING IN SERVICE

4.1 GENERAL REQUIREMENTS
There are no particular requirements except to ensure that nothing obstructs the air flow to the condenser and evaporator fans.

4.2 THERMOSTAT CONFIGURATION

Page 20

PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

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PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

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PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

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PAN CHILL

INSTRUCTIONS FOR INSTALLATION n° 6CE648073NI­1112

5. ELECTRIC DIAGRAMS

(n° SE483)

Th : Controller Sa : Ambient probe Cp : Compressor Vc : Condenser fan

Page 24


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