DIGITAL CLAMP TESTER

MODEL HCL-5000+

INSTRUCTION MANUAL

Thank you for selecting the MULTI Measuring Instruments digital clamp tester, model HCL-5000+. This instrument is designed for measuring AC line current in high-voltage circuits. It is a complex instrument employing a reliable mechanical and electronic design. Before using your new instrument, please read this instruction manual completely to familiarize yourself thoroughly with all functions. Keep this manual readily available for future reference.

MULTI MEASURING INSTRUMENTS CO.,LTD.
Akihabara Murai Bldg., 7F, 1-26 Kanda Sakuma-cho,
Chiyoda-ku, Tokyo, 101-0025 Japan
TEL: 81-3-3251-7016 FAX: 81-3-3253-4278
Home Page: http://www.multimic.com/
E-mail: multi@multimic.com

1. SAFETY SUMMARY

Observe by all means.

To use this instrument safely, read this "SAFETY SUMMARY" carefully and apply the instrument correctly.
The CAUTIONs and WARNINGs which appear on the following pages are stated to prevent the operator and other people from dangers and their properties from damages beforehand.

[Warning Symbol]: This symbol indicates the contents "Possibilities of the death or the serious wound can be supposed" caused from mis-operations.

[Caution Symbol]: This symbol indicates the contents "Possibilities of the injury or only the material damage can be supposed" caused from mis-operations.

WARNING: POSSIBLE ELECTRICAL SHOCK

When using this instrument in a circuit more than AC 1000V, operate very carefully (always wear rubber gloves).
Apply only the coated cables and do not clamp bare cables.
Do not handle the instrument in the rain, at a humid place, with a drop of water, or with wet hands.
Do not use the instrument if the CT case, instrument body, or rubber handle cover is damaged. Replace the rubber handle cover with a new one if it is damaged.
Do not disassemble this instrument.
High voltage circuits are very dangerous, and people without expertise should not operate the instrument.

2. SPECIFICATIONS

Measuring Method

Dual integration mode

Measuring Function

AC Current by clamping CT

Display

3.5 digit LCD, max. 1999 count

Measuring Range

0-20A/500A (50/60Hz), two range manual

Accuracy (at 23°C±5°C, 80%RH or less)

Range	Resolution	Accuracy
20A	0.01A	±2%rdg±5dgt
200A	0.1A	±2%rdg±5dgt
600A	1A	0~400A ±2%rdg±5dgt 401A~500A ±2.5%rdg±5dgt

Jaw Opening Capability

Ø 33mm

Overload Indication

Blanking of all digits except MSD 1

Data Hold

"DH" mark on the display for holding measured data

Low Battery Indication

"B" mark on LCD readout

Sampling

2 times/second

Auto Power Off

Approx. 5 minutes after power on

Operation Circuit Voltage

AC 80V – 7000V

Insulation Resistance

10M ohm or more (between handle and CT core)

Withstanding Voltage

AC 14KV, 1 minute (between handle and CT core)

Power Supply

UM-3 (1.5V) x 2 pcs.

Operating Temperature

0~40°C less than 80%RH without condensation

Storage Temperature

-10℃~60℃ less than 80%RH without condensation

Dimension

76(W)×311(H)×42(D)mm

Weight

Approx. 285 g (including batteries)

Accessories

Carrying case: 1
Instruction Manual: 1
Batteries: 2

3. DIMENSION & PANEL

The instrument features a clamp CT sensor at the top, a display and control buttons in the middle, and a grip at the bottom. Dimensions are provided in millimeters.

Clamp CT (1): CT sensor for detecting current by clamping method.
Open/Close Guide for CT (2): Part used for clamping/releasing the CT to or from the conductor by pushing or drawing.
Power Switch (3): Switch for turning the power on and off.
Range Switch (4): Switch for selecting the measurement range (e.g., 2000mA/20A).
Display (5): LCD readout showing the measurement value, the "B" battery sign, and the "DH" data hold mark.
Data Hold Switch (6): Push once to hold the data; the "DH" mark will appear on the display. Push again to release.
Battery Cover (7): Cover to be removed for installing or replacing batteries.
Grip (8): The part designed for handheld use.

Overall dimensions: 76mm (Width) x 311mm (Height) x 42mm (Depth). Jaw opening capability: Ø 33mm.

4. OPERATION

4-1 PREPARATION BEFORE MEASUREMENT

Battery Installment:

Confirm the power switch is OFF.
The battery cover is fixed by a screw. Turn it to the left to remove the cover.
Install the batteries according to the indication inside the battery case, ensuring correct "+" and "-" polarity.
After replacement, securely attach the battery cover to its original position.

A "[B] sign" will appear on the display when batteries are exhausted and their voltage drops below the operational level. Replace the batteries immediately.

Do not mix new and used batteries, or batteries of different types.

WARNING: POSSIBLE ELECTRICAL SHOCK OR ACCIDENT

Do not replace batteries while measuring current or voltage.
Do not operate the instrument with the battery cover removed.

CAUTION

When not using the instrument for a long period, remove the batteries and keep them separately. Batteries may leak and cause damage to the instrument.

4-2 OPERATION METHOD

Turn the power switch on and select the appropriate range to be measured using the range select switch.
Push up the CT guide to clamp the CT onto the conductor to be measured.
Push the Data Hold switch to hold the measured value.
After measurement, pull the CT away from the conductor and read the measured value.
Set the power switch to OFF after finishing the operation.

When the "B" mark appears on the LCD during measurement, replace the batteries immediately, as they are consumed and their voltage has dropped below the operational level.

CAUTION: POSSIBLE DAMAGE OF INSTRUMENT

Do not apply current more than 20A to the instrument, as it may cause damage and heating due to excess current to the CT.
This model is a high-precision measuring instrument. It may cause defects if the CT part receives heavy load.

REPAIR SERVICE

When requesting repair service, please bring the instrument directly to the dealer where you purchased it.

When mailing the instrument, always pack it in its original or equivalent packing materials to avoid damage during transportation. Also, include documents showing your name, address, phone number, and the defect point.

WARRANTY

This instrument is sent out from our factory after sufficient internal inspections. If you find any defect due to faults in our workmanship or original parts, please contact the dealer where you bought the instrument.

The warranty period is 12 months from the date of purchase. The instrument shall be repaired free of charge, provided that we judge the cause of the defect is obviously resulted from our responsibility.

GUARANTEE REGULATIONS

This instrument is warranted for operation under normal use for 12 months from the date of purchase.
This warranty does not cover the following defects:
- Defect caused from improper use and operation.
- Defect caused from use, operation, and storage beyond the original specifications, designs, and conditions.
- Defect caused from renovations or repairs done by someone other than us or our representatives.
- Defect not caused from our responsibilities.