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Marathon Power UPS
User Manual for MARATHON models including: SDRS-0300H1 DINRail Uninterruptible Power System, SDRS-0300H1, SDRS-0300H2, SDRS-0500-H1, SDRS-0500-H2, DINRail Uninterruptible Power System, Uninterruptible Power System, Power System
DINRail . Uninterruptible Power System . User Manual for Models: SDRS-0300H1 • SDRS-0300H2 SDRS-0500-H1 • SDRS-0500-H2 300W - 500W
File Info : application/pdf, 12 Pages, 415.92KB
DocumentDocument- DINRail Uninterruptible Power System User Manual for Models: SDRS-0300H1 · SDRS-0300H2 SDRS-0500-H1 · SDRS-0500-H2 300W - 500W 2 Table of Contents Section Page Safety Instructions..........................................................................................................4 Introduction......................................................................................................................4 1. Presentation.................................................................................................................5 2. Installation....................................................................................................................6 3. Operation......................................................................................................................7 4. Alarm.............................................................................................................................7 5. Software........................................................................................................................8 6. Troubleshooting...........................................................................................................9 7. Specifications.............................................................................................................10 8. Warranty......................................................................................................................11 3 Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This Manual Contains Important Instructions that should be followed during Installation and maintenance of the UPS and Batteries. WARNING: Intended for installation in a controlled environment. CAUTION: Do not dispose of batteries in a fire, as they may explode. CAUTION: Do not open or damage the battery, electrolyte may be released which is harmful to the skin and eyes. CAUTION: A battery can present a risk of electric shock and high short circuit current. The following precautions should be taken when working with batteries: a. Remove watches, rings and other jewelry or metal objects. b. Use only tools with insulated handles. c. Wear rubber gloves and boots. d. Do not lay tools or metal parts on top of batteries. e. Disconnect charging source prior to connecting or disconnecting battery terminals. CAUTION: Risk of Electric Shock UPS equipment outputs remain live with main disconnect in off position. Battery replacement should be performed or supervised by personnel with knowledge of batteries. Keep unauthorized personnel away from the batteries. When replacing batteries, replace with the same type and number of batteries: Do not connect any additional batteries. Introduction Please read and save this manual! The information provided in this manual refers to our single phase, DIN-Rail UPS. It covers basic functions, operating and installation instructions, and cautionary notes. Installation must be carried out in accordance with this manual as well as local electrical regulations and should only be performed by qualified personnel to avoid the risk of electric shock or damage to the unit. Any warranties covering these units will become void if the unit is found to have been incorrectly connected or tampered with. 4 1. Presentation Front Panel 1 2 3 4 5 6 7 8 1. ON/OFF/TEST/SILENCE Button: a. Press the button and hold for more than one second to turn the UPS ON. b. Press the button for less than one second to activate the self-testing (AC MODE), c. Press the button for less than one second to silence the UPS audible alarm (BATTERY MODE), d. Press for more than four seconds to turn OFF. 2. BATTERY FAULT / OVERLOAD Indicator (Red LED): a. The LED will flash when the battery needs to be recharged and tested. b. The LED will illuminate when the unit is subjected to an overload condition. c. If the unit shuts down due to overload, the LED and alarm will continue for two minutes. 3. BATTERY MODE Indicator (Yellow LED): The LED will illuminate when the UPS is supplying battery power to the loads. 4. AC MODE Indicator (Green LED): The LED will illuminate when the line input voltage is normal. 5. Remote ON/OFF: The remote switch provides the same functions as the front panel switch including ON/OFF /TEST/SILENCE functions. 6. IP20-rated INPUT Screw Terminals (see table below) 7. IP20-rated OUTPUT Screw Terminals (see table below) Screw Type Insulation Withstands Volts Wire Stripping length Wire Range Screw Torque M3.0; Current rating = 30A, AC 300V AC 2000V min. 8mm 10-24AWG 9 lb.-in 8. BREAKER: Protection from AC overload and short circuit. 5 Bottom Panel 9 10 11 9. AUX DC OUTPUT: Output terminal provides DC power source to the relay card (Optional Dry contact relay box). 10. RS232 communication port: DB-9 connector 11. TEL Surge Protection: Data line surge protection for telephones 2. Installation 2.1 Inspection: Upon receiving the UPS, inspect it. The packaging is recyclable. Save it for reuse or dispose properly. 2.2 Placement: To prevent the risk of fire or electronic shock, install the UPS in a temperature and humidity controlled ventilated enclosure, free of conductive contaminants, moisture, flammable, gases, and corrosive substances. To reduce the risk of electronic shock, do not remove cover, it has no user-serviceable parts Hazardous live parts inside this unit are energized from the battery supply even when the input AC power is disconnected 2.3 Utility power: The terminal block is used to "hardwire" the UPS, thus allowing connection of input/output wiring. Use AWG wire as stated in the table. Input / Output wires should be secured with terminal block screws using 9 lb.-in. of torque. The input utility power should match with the UPS. (For example, the voltage rating of UPS is 120V/(220V), input utility should also be 120/(220)). 2.4 Connection: a. Connect the AC Input power conductors (L, N, and G) to the UPS Input Terminal Blocks (L, N, and G) respectively. b. Connect the Output Power Conductors (L, N, and G) from the UPS Output Terminal Blocks to the load equipment (L, N, and G) respectively. c. The UPS Input and Output Terminal Blocks can accept conductor sizes ranging from 10AWG to 18AWG. 6 3. Operation 3.1 Output Connector: The output connector will provide protection from surges and power failures to the critical loads. 3.2 Switch ON: After connecting the UPS to the utility power, press the ON button until the first beep stops, then release the button immediately. 3.3 Switch OFF: To switch OFF the UPS, press and hold the ON/OFF button until the "AC MODE" LED or "BATTERY MODE" LED turns OFF. 3.4 Remote ON/OFF: To ensure the Remote ON/OFF function, connect a Remote pushbutton switch in series with 5-30V DC voltage source to the ON/OFF terminal. The remote switch provides the same functions as the front panel switch including ON/OFF/TEST/SILENCE functions. 4. Alarm 4.1 "BACKUP" (slow alarm): When the UPS is working in the "BACKUP" mode, there would be an audible alarm. When the UPS returns to "LINE" mode operation, the alarm would stop. Attention: In the "BACKUP" mode, the alarm will beep every 2 seconds. (Slow-speed beep). Attention: The UPS provides mute function for this warning. When the beeping sound occurs, press "ON" to stop it; and press "ON" again to resume the sound. 4.2 "LOW BATTERY"(rapid alarm): When the UPS is working in the "BACKUP" mode, with energy of the battery between 20%~30% (low level), the UPS will beep rapidly until the UPS shuts down from battery exhaustion or returns to "LINE" mode operation. Attention: The alarm due to low voltage of the batteries beeps every 0.5 second. Attention: The rapid alarm under "LOW BATTERY" condition cannot be muted. 4.3 "OVER LOAD" (continuous alarm): When the UPS is working under overload condition (the connected loads exceed the maximum rated capacity), the UPS will emit continuous alarm to warn an overload condition. In order to protect the unit and the loads, the UPS will be automatically turn Off. Please disconnect nonessential devices from UPS to eliminate the overload alarm. 7 5. Software (Optional) 5.1 Power Monitoring Software The UPS-MON software (or other power monitoring software) is applied via standard RS-232 interface to perform monitoring functions. The cable must be connected from the UPS end to a REMOTE PORT on the computer end. It can be either be COM 1 or COM 2. It provides an orderly shutdown of a computer in the event of a power failure. Moreover, UPS-MON displays all the diagnostic symptoms on the monitor, such as Voltage, Frequency, Battery level and so on. The software is available for Windows XP, 7,8, 10, Server-2000, 2003, 2008, 2012 and Linux. Call Marathon Power technical support for assistance on OS. 5.2 Interface Kits A series of interface kits are available for operation systems (Such as PLC, SCADA, signal controllers, etc.) that provide UPS monitoring. Each interface kit includes a special interface cable required to convert status signals from the UPS into signals which the individual system recognizes. The interface cable from the UPS end must be connected to a REMOTE PORT on the computer end. It can be either be COM 1 or COM 2. For other installation instructions and powerful features please refer to READ.ME file. Attention: Use only the cable supplied by factory or authorized UPS monitoring cable! 5.3 The characteristics of computer interface port The computer interface port has the following characteristics: · The communication port located on the bottom of the UPS may be connected to a host computer. This port allows the computer to monitor the status of the UPS and control its operations in some cases. Its major functions normally include some or all of the following: a. To broadcast a warning when power fails. b. To close any open file before the battery is depleted. c. To turn-off the UPS. · Some computers are equipped with a special connector to link with the communication port. In addition, a special plug-in cord may be needed. Some computers may need special UPS monitoring software. Contact Marathon Power for details on the various interface Kits. 8 6. Appendix A - Troubleshooting PROBLEM If UPS does not turn ON CAUSE ON/OFF/TEST/SILENCE button not pushed or push-time too short CORRECTIVE ACTION Press the ON/OFF/TEST/SILENCE button more than 1 second (OR) LED does not Illuminate Battery voltage less than 10V PCB failure Load less than 40W in battery mode UPS always in Loose AC input connection battery mode Recharge the UPS for at least 6 hours Replace the PCB, call for service Normal condition, "No load shutdown function" is active Recheck input connection Back up time too short Blown input AC fuse Replace the AC fuse Line voltage too high, too low or AC power Normal condition failure PCB failure Replace PCB, call for service Battery not fully charged Recharge the UPS at least 6 hours PCB failure Buzzer beeps Output Overload continuously Replace PCB, call for service Remove some loads DIN Rail UPS Battery Removal Instructions: 1. Remove the screws from the ventilated panel to access the battery, and remove the panel. 2. Carefully disconnect the red and black wires from the battery terminals. 3. Remove the screws from the metal bracket on top of the battery, and remove the bracket. 4. Use the pull tab on the battery to carefully remove the battery from the UPS. 5. Replace the old battery with a new battery, and reverse the previous steps to reassemble the UPS. For video instructions, follow this link: https://youtu.be/07AxWqwgIdo 9 7. Appendix B - Specifications Model Capacity INPUT Voltage Frequency Maximum Input Current Inrush Current Transient Suppression Short Circuit Protection Battery String Voltage OUTPUT Power Output Voltage Frequency (On Battery) Output Power Factor Waveform Transformer Load Crest Factor Transfer time Overload Capacity Short circuit protection BATTERY Type Battery quantity Typical recharge time Backup time (100% load) GENERAL Dimension (W x D x H) Product weight Mounting Input Connection Output Connection to Loads Cooling Shock and vibration Audible noise Altitude, ft (m) Operating temperature Storage temperature Humidity Cooling Approvals SDRS-0300-H1 / H2 500VA / 300W SDRS-0500-H1 / H2 850VA / 500W 120V (+10%, -20%); 230V (±20%); 240V(+15% -20%) 50Hz ± 10%; 60Hz ± 10% 10A 25A EN61000-4-5, L-N: 1KV, L-G or N-G: 2KV Yes 12VDC 500W / 850VA 300W / 500VA 120V / 230V / 240V ± 5% 50 / 60HZ ±0.3Hz 0.6 Square Wave Non-isolated 3:1 4-6 ms typical UPS automatic power off if overload exceeds 105% of nominal at 20 seconds; 120% at 10 seconds; 130% at 3 seconds UPS output cut off immediately Sealed, maintenance-free lead acid battery 12V 7.2Ah x 1 12V 9Ah x 1 8 hours to 90% capacity after full discharge 4 mins 2 mins 11.1 x 4.6 x 4.9 inches 281mm x 116mm x 124mm 9.7 / 4.4kg 10.8 / 4.9kg DINRail or Panel Mount Hardwire Terminal Block Hardwire Terminal Block Natural Convection ISTA 2A < 40dBA (1meter from surface) 5000 (1524) without derating 0 °C to 50 °C -15 °C to +60 °C <95%, non-condensing Natural Convection Listed to: UL 1778:2014 Ed.5+R: 12 Oct 2017 CSA C22.2#107.3: 2014 Ed.3 + U1 Recognized for UL508A Industrial Control Panels CE (230V Models) CAUTION: Risk of Electric Shock UPS equipment outputs remain live with main disconnect in off position. 10 8. Warranty Limited Three-Year Warranty and Exclusions Marathon Power warrants to the original purchaser, and not for the benefit of anyone else that this product at the time of its sale by Marathon Power is free of defects in materials and workmanship for three (3) years (batteries for 2 years within the USA, Canada and Mexico, otherwise 1 year) from the original purchase date. Marathon Power will correct such defects by repair or replacement, at its option, if within such three-year period the product is returned prepaid and all warranty claim instructions are followed. This warranty excludes labor for removal or reinstallation of this product. This warranty is void if this product is installed improperly or in an improper environment, overloaded, misused, opened, abused, or altered in any manner, or is not used under normal operating conditions or not in accordance with all labels or instructions. There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose, but if any implied warranty is required by the applicable jurisdiction, the duration of any such implied warranty, including merchantability and fitness for a particular purpose, is limited to three years. Marathon Power is not liable for incidental, indirect, special or consequential damages, including damage to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation. Limitations & Claims This warranty does not cover any Marathon Power UPS or any properly connected electronic equipment which has been improperly installed, overloaded, abused or altered in any manner, or is not used under normal operating conditions, or in accordance with any labels or instructions, and does not cover any damage to properly connected electronic equipment resulting from a cause other than a "surge". Damage caused by failure to provide a suitable installation environment for the product (including, but not limited to, lack of a good ground) will not be covered by this warranty. This warranty does not apply to damage caused by direct lightning strikes, or damage caused by electrical disturbances that exceed published product specifications. These products are intended to limit the maximum amplitude of transient voltage surges on power lines to specified values. They are not intended to function as surge arrestors. The UPS is intended to be installed on the load side of the service entrance and has been tested to verify that transient voltage surges are limited when subject to non-repetitive transient voltage surge events. This warranty excludes any incidental, indirect, special or consequential damages, including without limitation, labor for removal or reinstallation of the Marathon Power UPS or any connected electronic equipment, data loss or alteration loss of equipment use, lost sales or profits and any such damages for delay or failure to perform this warranty obligation. This warranty is in lieu of and excludes all implied warranties of merchantability or fitness for use. In addition, the warranty does not cover restoration of lost data and reinstallation of software. Some states may not allow the exclusion or limitation of incidental or consequential damages or other remedies, so the above exclusions or limitations may not apply to you. Take the following steps to file a warranty claim: Contact us at Marathon Power, Inc., Attn: Returns, 2538 E. 54th Street, Huntington Park, California 90255 or call (310) 689-2328 within 30 days of the occurrence. Be prepared to provide detailed information about the event, any damage, the UPS model number, purchase date and location. You will then be provided with a Return Authorization Number (RAN), and be instructed to forward your proof of purchase (receipt), an explanation of the event and your UPS. If Marathon Power determines that the damage was due to a "surge", we may request that all connected equipment be submitted for evaluation. Marathon Power is not responsible for shipping costs. In the event that the equipment has been damaged by a "surge" Marathon Power will reimburse you for repair or replacement at fair market value (on a pro rata basis) as indicated by the respective amounts above. The warranty coverage is above and beyond, only to the extent needed, of that provided by any other source, including but not limited to any connected equipment coverage, any manufacturer's warranty or insurance policy. To receive payment for repair to damage due to a "surge," the original purchaser should (upon prior approval from Marathon Power) have such equipment repaired by an authorized service center of such equipment's manufacturer. The original purchaser will submit a repair bill along with a statement from the repair facility documenting the nature of the damage and how it was sustained to said equipment. 11 Marathon Power, Inc. 2022 2538 E. 54th Street Huntington Park, CA 90255 Office: 310-689-2328 Fax: 310-689-2329 support@marathon-power.com www.marathon-power.com © Marathon Power Inc. 2022 MP_DINRail User Manual_Jul_2022