Installation Guide for Danfoss models including: 1100, 1500, 1100-1500 Ultrasonic Heat Meter, 1100-1500, Ultrasonic Heat Meter, Heat Meter
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DocumentDocument| Installation guide Ultrasonic heat meter EN 1434 / GB/T 32224 JJG 225 SONOMETERTM 1100 + 1500 CT 1. ....................................................................................................................1 2. ............................................................................................................................4 3. ....................................................................................................................4 4. ....................................................................................................................7 5. ............................................................................................................................8 6. ..................................................................................................................10 7. ..................................................................................................................11 .............................................................................................. 12 1. INSTALLATION INSTRUCTIONS............................................................................................... 13 2. POWER SUPPLY ........................................................................................................................... 16 3. EXTENSION MODULE ................................................................................................................. 16 4. SIMPLE OPERATION ................................................................................................................... 19 5. DISPLAY ......................................................................................................................................... 19 6. ERROR CODES .............................................................................................................................. 22 ANNEX: HAZARDOUS SUBSTANCES TABLE ............................................................................ 23 SONOMETERTM1100 + 1500 CT 1. 5 - 1205 - 130 AN41065608409701-CN0102 © Danfoss | 2022.04 | 1 SONOMETERTM 1100 + 1500 CT 90° ENERGY - INFOCAL 8 INFOCAL 8 SONO 1500 CT 9VCC "+" 10 "FLOW" 11"-" VCC INFOCAL 8 INFOCAL 8 AN41065608409701-CN0102 © Danfoss | 2022.04 | 2 SONOMETERTM1100 + 1500 CT 5TH6 7TC8 5TH6 7TC8 7TC8 5TH6 7TC8 5TH6 5TH6 7TC8 5TH6 7TC8 1/5 TH6/2 3/7 TC8/4 1/5 TH6/2 3/7 TC8/4 3/7 TC8/4 1/5 TH6/2 3/7 TC8/4 1/5 TH6/2 1/5 TH6/2 3/7 TC8/4 1/5 TH6/2 3/7 TC8/4 INFOCAL 8 45° 90° 45° AN41065608409701-CN0102 © Danfoss | 2022.04 | 3 SONOMETERTM 1100 + 1500 CT 2. 3.6 V 40 24 V AC 230 V AC 3. INFOCAL 8 INFOCAL 8 SN AN41065608409701-CN0102 © Danfoss | 2022.04 | 4 SONOMETERTM1100 + 1500 CT M-Bus M-Bus M-Bus 2425 M-Bus M-Bus EN 1434-3 300 2400 2×2.5 mm2 M-Bus 6 25 868 MHz 434 MHz GPRSLAN RS 485 RS 485 M-Bus 4 DD+12 V 12 V 12 V ± 5 V<5 W AN41065608409701-CN0102 © Danfoss | 2022.04 | 5 SONOMETERTM 1100 + 1500 CT ModBus ModBus 4 6061 12-24VAC/VDC± 10%9091 ModBus EN 1434-3 RS 232 RS 232 PC 62(Dat)63(Req) 64(GND) PC 626364 AN41065608409701-CN0102 © Danfoss | 2022.04 | 6 SONOMETERTM1100 + 1500 CT 2 "1""2" """" 10...30 V 4...20 mA4 mA= 020 mA= 20.5 mA 3.5 mA 22.6 mA 4. 3 3 4 AN41065608409701-CN0102 © Danfoss | 2022.04 | 7 SONOMETERTM 1100 + 1500 CT 5. 6 2 - 4 1 - 6 AN41065608409701-CN0102 © Danfoss | 2022.04 | 8 SONOMETERTM1100 + 1500 CT 1.1 1.2 1.3 1.4 "1" 1.5 1.6 1.7 1.8 1.9 1.10 2.1 2.2 2.3 2.4 2.5 "2" 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 3.1 3.2 3.3 3.4 "3" 3.5 3.6 3.7 3.8 3.9 3.10 1 () / 1 1 Accd 1 1 2 Accd 2 2 1 1 2 2 1 1 2 2 1 SEC_Adr Pri_Adr 1 Pri_Adr 2 In0 1 2 AN41065608409701-CN0102 2 3 2 1 1 1 2 2 2 1 1 1 1 2 2 2 2 2 3 Accd 1A Accd 1L Accd 2A Accd 2L 1 1 1 1 2 2 2 2 3 © Danfoss | 2022.04 | 9 SONOMETERTM 1100 + 1500 CT "4" "5" "6" 4.1 4.2 4.3 4.4 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 6.1 6.2 6.24 1 2 3 1 1 1[L/p] 2 2 2[L/p] 1 1 2 2 1 2 3 1 1 1 1 1 2 1 Accd 1A 1 2 2 1 Accd 1A 2 2 2 2 1 1 2 Accd 1A 2 2 2 2 Accd 2A 3 3 3 4 4 4 1 2 3 4 LO6 LO6 -1 LO6 -24 6. C-1 6 C-1 E 1 E 5 E 8 E 9 E A* E b* E C* E d* * -19.9 - 199.9 1 2 AN41065608409701-CN0102 © Danfoss | 2022.04 | 10 SONOMETERTM1100 + 1500 CT 7. INFOCAL 8 SONOMETERTM 1100 + 1500 CT -- CPA 3.6 V DC 2*AA-cell 12 24 V AC230 V AC / 0.15 W Pt 500 5.2 mm / 6 mm P 5001.5 / 3 / 5 / 10 / 20 m (Optional) SONOMETERTM 1100 + 1500 CT T s 2 2*AA-cell 16 K 0.125 SONOMETERTM 1100 + 1500 CT - EN 1434 2 qp 0.6 ...60 m3/h 3.0 ...5.5 V DC qi:qp=1:100 qP m3/h 10 DN mm 40 L mm 300 l/h 20 qI l/h 100 qs m3/h 20 m3/h 24 PN MPa 1.6 p kPa 9.5 15 25 40 60 50 65 80 100 270 300 300 360 40 50 80 120 150 250 400 600 30 50 80 120 36 60 90 132 2.5 2.5 2.5 1.6 8 7.5 8 7.5 AN41065608409701-CN0102 © Danfoss | 2022.04 | 11 SONOMETERTM1100 + 1500 CT (Pb) (Hg) (Cd) (Cr(VI)) (PBB) (PBDE) O O O O O O O O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O X O O O O O O O O O O O O O O O O O SJ/T 11364 O GB/T 26572 X GB/T 26572 AN41065608409701-CN0102 © Danfoss | 2022.04 | 12 SONOMETERTM 1100 + 1500 CT 1. INSTALLATION INSTRUCTIONS This installation guide is intended for trained personnel and does not contain any working steps. Important ! The seal on the energy meter must not be damaged! A damaged seal will result in immediate invalidation of the factory warranty and verification. The cables supplied with the meter must not be shortened or changed in any other way. Notes: The regulations on the use of flow sensor must be observed! The meter installation is only to be performed by an installation and/or electrical contractor using personnel trained in the installation and use of electrical equipment and familiar with the Low Voltage Directive. Medium: Water without additives. The specified medium temperature is5 - 120,5 - 130 . Installation of heat meter Depending on the application, the energy meter is installed in the hot or cold line of the system. The installation location is printed on the meter. The flow sensor must be installed so that the direction of flow corresponds to the direction of the arrow on the sensor. The flow sensor must always be filled with liquid. Calming sections are not necessary before and after the flow sensor, but calming sections of 3xDN are recommended before the meter. The meter can be installed in both horizontal and vertical pipe, but make sure no air bubbles inside. We recommend installing the flow sensor in a tilted position. The minimum system pressure must be 1 bar to avoid cavitation. AN41065608409701-CN0102 © Danfoss | 2022.04 | 13 SONOMETERTM1100 + 1500 CT Installation direction of flow from down to up Don't allow top mounted Recommend tilted position Make sure the meter is installed sufficiently far away from possible sources of electromagnetic interference (switches, electric motors, fluorescent lamps, etc.). It is recommended that stop vales are fitted before and after the flow sensor to simplify dismantling. The flow sensor should be installed in a convenient position for service and operating personnel. AN41065608409701-CN0102 © Danfoss | 2022.04 | 14 SONOMETERTM 1100 + 1500 CT Flow sensor cable connecting ENERGY - INFOCAL 8 connecting terminal INFOCAL 8 SONO 1500 CT (9) VCC "+" (10) Pulse "FLOW" (11) GND "- VCC (brown) Pulse (white) GND (blue) Installation of temperature sensors Handle the temperature sensors carefully! The sensor cables are fitted with coloured type labels: Red: sensor in hot line, blue: sensor in cold line. The operation of any violation of this guidance will result in immediate invalidation of the factory warranty and verification. AN41065608409701-CN0102 © Danfoss | 2022.04 | 15 SONOMETERTM1100 + 1500 CT 2. POWER SUPPLY Battery 3.6 V DC lithium battery is fitted in the standard version. Battery is not to be charged or short-circuited. Ambient temperatures below 40 °C extend the life of the battery. Disused batteries must be disposed of properly. Mains unit 24 V AC or 230 V AC mains units can be changed or retrofitted at any time. Never connect between two phases, as this would destroy the mains unit. The mains unit notifies the meter if mains voltage is present. If the mains fail, the backup battery in the mains unit provides the power supply. The date and time are still updated, but none of the measuring functions work, incl. the flow rate measurement. The maximum inventory time of the product with this mains unit shall not be more than one year. 3. EXTENSION MODULE The calculator supports two communication channels over the same or different interfaces. An additional communication module can be used in radio operation. The protocol is different for each of the two channels and is preset ex works, but can be set to customer-specific requirements using software. Each channel has its own primary address, but only one secondary address exists, which is set to the serial number ex works. M-Bus communication module The M-Bus communication is a serial interface for communication with external devices (M-Bus control center) .A number of meters can be connected to a control center. 2 wire terminal with marking "24" and "25" can connect to M-Bus. The connection is not polarity-conscious and is electrically isolated M-Bus protocol to EN 1434-3 standard, 300 or 2400 bauds (auto baud detect) Terminals suitable for a cable with 2 wires of 2.5 mm² Current drawn: one M-Bus load AN41065608409701-CN0102 © Danfoss | 2022.04 | 16 SONOMETERTM 1100 + 1500 CT Radio-communication module The integrated radio function is an interface for communication of predefined protocols with Hydrometer radio receivers. Unidirectional transmission communication has the following specification: The module sends every 6 ... 25 s (depending on protocol length) Data actuality: the integrated radio module always accesses the current meter counts Transmission frequency: 868 or 434MHz Various receivers are available for receiving the protocol (e.g. Bluetooth, GPRS, LAN) Encrypted protocol: Real Data Radio or Open Metering Reading modes: walk-by, drive-by, fixed network RS 485 communication module The RS 485 communication module is a serial interface for communication with external devices, e.g. a PC. The module contains a 4 wire terminal with marking "D +","D -","+12 V" and "-12 V". The module requires an external power supply of 12 V DC±5V cable :4 ×2.5 mm² Protocol: M-Bus Transmission speed: 2400 baud AN41065608409701-CN0102 © Danfoss | 2022.04 | 17 SONOMETERTM1100 + 1500 CT ModBus communication module ModBus communication module is a serial interface for communication with external devices. The module contains a 4 wire terminals with marking "60, 61" and "90, 91". The module requires an external power supply of 12-24 VAC/VDC±10% for 60, 61. RS 232 communication module The RS 232 communication module is a serial interface for communication with external devices, e.g . a PC. The transmission speed is 300 or 2400 baud. A special data cable is required for connecting the module to the PC. The module contains a 3 wire terminal with marking 62 (Dat), 63 (Req) and 64 (GND). The coloured wires are to be connected as shown: 62 = brown 63 = white 64 = green Analogue output module The analogue module has the size of 2 standard modules and has two 4-20 mA outputs. The connection cable between the main pcb board and the module has to be installed on port 1(left slot). the values can be programmed with the software. The outputs are marked "1" and "2" on the terminal strip with the respective polarity "+" and "-". External power supply: 10 ... 30 V DC Current loop 4 ... 20 mA, where 4 mA = 0 value; 20 mA = programmed max. value Overload up to 20.5 mA, then fault current Errors are generated at 3.5 mA or 22.6 mA (programmable) AN41065608409701-CN0102 © Danfoss | 2022.04 | 18 SONOMETERTM 1100 + 1500 CT Output values: power, flow rate, temperatures 4. SIMPLE OPERATION The pushbutton is used to switch through the various displays. The button can be pressed for a short or long time. A short press of the button (<3 seconds) switches to the next display within a loop and a long press (>3 seconds) switches to the next display loop. The "Energy" window (sequence 1.1) in the main loop is the basic display. The meter automatically switches off the display to save power if the button is not pressed for approx. 4 minutes (except in the event of fault) and returns to the basic display when the button is pressed again. 5. DISPLAY The various display windows comprise up to several displays that change at intervals of 2s 4 s. The loops in the display are numbered 1- 6 to help the user find his way around quickly. The main loop is programmed with the current data as default setting, e.g. for energy, volume and flow rate. AN41065608409701-CN0102 © Danfoss | 2022.04 | 19 SONOMETERTM1100 + 1500 CT Data display LOOP "1" Main Loop "2" Accountin g date loop "3" Info loop Sequence Windows 1 Windows 2 Windows 3 1.1 Accumulated energy 1.2 Volume 1.3 Accumulated energy (cooling) 1.4 Flow rate 1.5 Power 1.6 Forward/Return temperature 1.7 Temperature difference 1.8 Operating time 1.9 Error code 1.10 Display test Windows 1 Windows 2 Windows 3 2.1 Accounting date 1 Accounting date 1 energy "Accd 1A" 2.2 "Accd 1" Future accounting date 1 Accounting date 1 2.3 previous year Accounting date 1 previous year energy "Accd 1L" 2.4 Accounting date 2 Accounting date 2 energy "Accd 2A" 2.5 "Accd 2" Future accounting date 2 Accounting date 2 2.6 previous year Accounting date 2 previous year energy "Accd 2L" 2.7 Accounting date 1 Pulse input 1 Pulse input volume 1 Accounting date 1 2.8 previous year Pulse input 1 Pulse input volume 1 2.9 Accounting date 2 Pulse input 1 Pulse input volume 1 Accounting date 2 2.10 previous year Pulse input 1 Pulse input volume 1 2.11 Accounting date 1 Pulse input 2 Pulse input volume 2 Accounting date 1 2.12 previous year Pulse input 2 Pulse input volume 2 2.13 Accounting date 2 Pulse input 2 Pulse input volume 2 Accounting date 2 2.14 previous year Pulse input 2 Pulse input volume 2 Windows 1 Windows 2 3.1 Current date Current time 3.2 "Sec_Adr" Secondary address AN41065608409701-CN0102 © Danfoss | 2022.04 | 20 SONOMETERTM 1100 + 1500 CT 3.3 "Pri_Adr 1" Primary address 1 3.4 "Pri_Adr 2" Primary address 2 3.5 Installation position 3.6 Pulse input 0 Volume 3.7 "Port 1" 3.8 "Port 2" No. of mounted module in Port 1 No. of mounted module in Port 2 3.9 Status of integrated radio 3.10 Software version Checksum 3.11 Medium Tyfocor LS "4" Impulse loop Windows 1 4.1 Pulse input 1 4.2 Pulse input 2 4.3 Pulse output 1 Windows 2 Accumulated valuepulse input 1 Accumulated valuepulse input 2 Value of pulse output 1 Windows 3 Pulse value 1 Pulse value 2 4.4 Pulse output 2 Value of pulse output 2 Windows 1 Windows 2 Windows 3 5.1 Tariff counter 1 Accounting date 1 5.2 tariff 1 Tariff type 1 Accounting date 1 tariff counter 1 Tariff limit 1 "Accd 1A" Accounting date 2 5.3 tariff 1 "5" 5.4 Tariff counter 2 Tariff loop Accounting date 1 5.5 tariff 2 Accounting date 2 tariff counter 1 Tariff type 2 Accounting date 1 tariff counter 2 "Accd 2A" Tariff limit 2 "Accd 1A" Accounting date 2 5.6 tariff 2 Accounting date 2 tariff counter 2 "Accd 2A" 5.7 Tariff counter 3 Tariff type 3 Tariff limit 3 5.8 Tariff counter 4 Tariff type 4 Tariff limit 4 1 2 3 4 5 6 6.1 LOG Date of last Tariff Tariff Volume Energy "6" month counter1 counter2 Monthly 6.2 LOG Date of value month 1 Tariff Energy counter1 Tariff counter2 Volume loop 6.24 LOG Date of month 23 Tariff Energy counter1 Tariff counter2 Volume AN41065608409701-CN0102 © Danfoss | 2022.04 | 21 SONOMETERTM1100 + 1500 CT 6. ERROR CODES The error code is displayed in the main loop if an error occurs. The permanent display shown corresponds to the "normal" display (e.g. a temperature sensor error is not shown in the flow rate display).All the other windows can still be selected by pressing the button. The error code display appears again automatically if the button is not pressed for approx. 4 minutes. The error display disappears automatically as soon as the cause of the error has been cleared. All errors present longer than 6 minutes are saved in the error log. Error display Error description C-1 Basic parameter error flash or RAM E 1 Temperature measurement error - Temperature range exceeded [-9.9 °C ... 190 °C] - Sensor short-circuit - Sensor break E 5 Reading too frequently - M-Bus communication not possible for short time E 8 No primary voltage (only if mains unit used) Powered by back-up battery or low battery voltage E 9 Reminder of used duration E A* Leakage: pipe break detected E b* Leakage: leakage detected in energy meter E C* Leakage: leakage pulse input 1 E d* Leakage: leakage pulse input 2 * Optional AN41065608409701-CN0102 © Danfoss | 2022.04 | 22 SONOMETERTM1100 + 1500CT ANNEX: HAZARDOUS SUBSTANCES TABLE Heat meter Hazardous Substances Components Name Pb Hg Cd Cr(VI) PBB PBDE PCB O O O O O O Battery O O O O O O Calculator housing, adaptor and cover O O O O O O Temperature sensor X O O O O O Foil button O O O O O O Battery rubber O O O O O O Screw O O O O O O Wall mounting fixture O O O O O O Module O O O O O O Square label O O O O O O Sealing label O O O O O O Manual O O O O O O Pulse cable O O O O O O Carton box O O O O O O Brass body X O O O O O Pin X O O O O O Straightener O O O O O O Transducer O O O O O O This table is prepared in accordance with the provisions of SJ/T 11364. O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB/T 26572. X: Indicates that said hazardous substance contained in all of the homogeneous materials used for this part is above the limit requirement of GB/T 26572. Article No.: 3041613 Version No.: 3 AN41065608409701-CN0102 © Danfoss | 2022.04 | 23Danfoss A/S GPL Ghostscript 10.03.1