SELECT Concealed Geared Continuous Hinges
Installation Instructions and Door Clearances
Hinge Models and Door Insets
- SL11: 3/32" door inset
- SL12: 1/16" door inset
- SL14: 1/8" door inset
- SL18: 1/16" door inset
- SL24: 3/32" door inset
- SL26: 1/16" door inset
- SL27: 1/8" door inset
- SL31: 1/16" door inset
- SL38: 1/8" door inset
- SL44: 1/16" door inset
- SL48: 1/8" door inset
- SL84: 1/16" door inset
Calculating Required Door Clearances
For Square and Beveled-Edge Doors
IMPORTANT: All standard length SELECT hinges are supplied slightly shorter than nominal door height to avoid threshold or flooring clearance problems.
IMPORTANT: All uncut concealed hinges are non-handed and templated. Models SL11, SL27 and SL38 remain non-handed after cutting. All other concealed hinges become handed after cutting.
IMPORTANT: Refer to NFPA 80 manual for clearance requirements on fire-rated entrances.
Single Door Clearances
Square Edge
| Hinge side clearance | 5/16" |
| Latch side clearance | 1/8" |
| Frame variance clearance | 1/32" |
| Total Width Clearance | 15/32" |
To determine door width: Subtract the Total Width Clearance from the width of the frame opening.
Beveled Edge
| Hinge side clearance | 5/16" |
| Latch side clearance | 1/8" |
| Frame variance clearance | 1/32" |
| Beveled edge clearance | 1/32" |
| Total Width Clearance | 1/2" |
To determine door width: Subtract the Total Width Clearance from the width of the frame opening.
Double Door Clearances (Pair)
Square Edge
| Hinge side clearance | 5/8" (5/16" x 2) |
| Latch side clearance | 3/16" |
| Frame variance clearance | 1/16" (1/32" x 2) |
| Total Width Clearance | 7/8" |
To determine door width: Subtract the Total Width Clearance from the width of the frame opening; divide the result by 2.
Beveled Edge
| Hinge side clearance | 5/8" (5/16" x 2) |
| Latch side clearance | 3/16" |
| Frame variance clearance | 1/16" (1/32" x 2) |
| Beveled edge clearance | 1/16" |
| Total Width Clearance | 15/16" |
To determine door width: Subtract the Total Width Clearance from the width of the frame opening; divide the result by 2.
NOTE: For double-door entrances with a mullion between the pair of doors, calculate each door width using the Single Door clearances. For double-door entrances with a mullion behind the pair of doors, calculate each door width using the Double Doors clearances.
Important Warranty Information
The following actions will void any warranty, expressed or implied:
- Failure to install the hinge according to manufacturer's specifications and requirements. (For more information, visit selecthingerequirements.com.)
- Use of fasteners other than those supplied with the hinge.
- Unauthorized field modifications, including alteration or removal of the factory-applied lubricant, altering the original finish or painting the hinge.
Tools Needed
- Metal-cutting saw
- Tape measure
- #13 or 3/16" drill bit
- 5/32" drill bit (wood frames/doors)
- #3 Phillips drive
- Shims
Parts Supplied
- #12-24 self-drilling, thread-forming (SDTF) 410 SS Phillips undercut flathead screws
Optional Parts
- #12 410 SS Phillips undercut flathead wood screws
- #12-24 thread-forming (TF) 410 SS Phillips undercut flathead screws
- Protective gloves are recommended
How to Cut the Hinge to Fit
- Keep hinge in "door closed" position (refer to Fig. 1).
- Determine whether this will be a right-hand or left-hand installation. IMPORTANT: Cut only one end of hinge. The cut end will be installed at the bottom. Keep the original templated six-hole pattern at the top end of the hinge. (NOTE: SL11, SL27 and SL38 are non-handed and remain non-handed after cutting.)
- Using a metal-cutting saw, begin the cut through the gear cap first. NOTE: DO NOT cut through a set screw bearing.
- Reinstall any set screw bearing that may have been cut off.
Installation Steps
A. Prepare Frame
- Shim hinge to 1/8" below the header to allow for door clearance.
- Hold hinge in "door open" position (refer to Fig. 2), making sure the frame leaf alignment flange is tight against the frame face.
- Mark (or centerpunch) hole locations. NOTE: TF screws and wood screws require pilot holes at marked locations. SDTF screws do not require pilot holes.
- If using SDTF screws, proceed to Step 5. If using TF or wood screws, drill holes at marked locations. DO NOT attach hinge to the frame at this time.
- Metal frame: Use #13 (.185") bit or 3/16" (.188") bit
- Wood frame: Use 5/32" (.156") bit
B. Attach Door to Hinge
- Align the door leaf alignment flange or the door leaf lip along the full length of the door edge (even if the door is slightly warped).
- Mark (or centerpunch) holes. If using SDTF screws, proceed to Step 7. If using TF or wood screws, drill holes at marked locations.
- Metal door: Use #13 (.185") bit or 3/16" (.188") bit
- Wood door: Use 5/32" (.156") bit
- Fasten the door leaf to the door using the #3 Phillips drive and fasteners provided.
C. Attach Door to Frame
- Position the door at 90 degrees to the frame. Shim the door to the proper height so the door aligns with the top screw holes.
- Install two screws at the top of the hinge. Remove the shim and align the remaining holes. Install screws in the middle and bottom two holes.
- Check the door for proper swing and clearance before installing the remaining screws.
Diagram Descriptions
Fig. 1: Door Closed Position: Illustrates the hinge in a closed door configuration, showing the "Gear Cap", "Door Leaf", and "Frame Leaf" components.
Fig. 2: Door Open 90°: Depicts the hinge with the door opened to 90 degrees, showing the "Gear Cap", "Door Leaf", and "Frame Leaf".
Fig. 3: Door Open 180°: Shows the hinge with the door opened to 180 degrees, highlighting the "Gear Cap", "Door Leaf", and "Frame Leaf".
Special Considerations
Important Notes
- IMPORTANT: The top end of the hinge must be flush with the top of the door.
- IMPORTANT: If installing a hinge on a 90-minute fire-rated wood door, mark or centerpunch only one hole in each pair of holes at the top and bottom of the door leaf. DO NOT install remaining screws in the six-hole pattern on the door leaf.
Reinforcing & Rivnuts®
No hinge reinforcement is necessary except on extremely high-frequency, extremely heavy, or extra-wide doors. Rivnuts are recommended for use in the frame when the door exceeds 450 lb. (maximum 600 lb.). NOTE: Only SELECT steel Rivnuts are to be used with fire-rated SELECT hinges.
Grouted/Slushed-in Frames
For ease of installation, it is recommended that some sort of mudguard be installed behind the frame. Do not use self-drilling, thread-forming (SDTF) screws to drill into grouted frames. If mudguards have not been used, carefully drill pilot holes through the frame and remove grout for screw clearance. Do not oversize holes in the frame.
Fire-Rated Hinges
All stock SELECT hinges are 90-minute UL-rated, without pins. Please contact SELECT for complete information about its fire-rated hinges.
