User Manual for SWISHER models including: Illustrated, 31HP Kawaski Tractor, L120-214001
Manual STARTING SERIAL # L120-214001 20386 REV 20-214. Table of Contents 2 Electrical Schematics 3-4 Fuel System Routing 5 Frame Components Diagram 6 Frame Components Parts List 7 Engine, Transmission & Gearbox Diagram 8 Engine, Transmission & Gearbox Parts List 9 Seat Base & Fenders Diagram 10
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DocumentDocumentIllustrated Parts Manual STARTING SERIAL # L120-214001 20386 REV 20-214 7/30/2020 Model #: Z31KT Description: 31HP Kawasaki Tractor SWISHER ACQUISITION INC. 1602 Corporate Drive, Warrensburg Missouri 64093 Phone: 660-747-8183 FAX: 660-747-8650 Toll Free: 1-800-222-8183 Table of Contents Electrical Schematics Fuel System Routing Frame Components Diagram Frame Components Parts List Engine, Transmission & Gearbox Diagram Engine, Transmission & Gearbox Parts List Seat Base & Fenders Diagram Seat Base & Fenders Parts List Rear Axle, Wheels & Fuel Tank Diagram Rear Axle, Wheels & Fuel Tank Parts List Notes 3-4 5 6 7 8 9 10 11 12 13 14 2 Main Harness Part Number: 20331 Electrical Schematic - Main 3 Kawasaki Adapter Part Number: 20622 Electrical Schematic - Winch Winch Harness Part Number: 21930 4 Fuel System Routing ITEM NO. 1 2 3 4 5 6 7 8 9 10 PART NO. N/A 19373 7414 18228 18231 6FLC 18223 18232 11782 Fuel Filter DESCRIPTION Engine - 31HP Kawasaki Tank - Fuel, 4 Gallon; Black Valve - Fuel Shut Off (Inline) Tee - Metal, Barbed, 1/4 Tube Tee - Metal, Barbed, 3/16 Tube Clamp - Fuel Line Hose; 1/2"OD .092 Diam Clamp - Fuel Line Line - Fuel, Bulk; 3/16" Low Perm Line - Fuel, Bulk; 1/4" Low Perm (See Engine Owners Manual) VAPOR-RETURN TO ENGINE INTAKE 5 Frame Components Diagram 6 Frame Components Parts List ITEM NO. PART NUMBER DESCRI PT I ON 1 20368* Pedal - Attachment Lift, In/Out 2 10197 Bolt - Carriage 5/16-18 X 1 GR5 3 19978 Switch - DPDT, 30A, On-Off-On MOM 4 26X263 Screw - TCS Type F, 1/4-20 X 5/8 5 NB596 Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5 6 19618 Spring - Compression, Ø.875 X 1.5 X .085 7 19684 Mat - Foot, Right; Diamond Pattern 8 NB583 Bolt - Carriage 1/4-20 X 1 1/2 GR2 ZY 9 NB280 Nut - 2 Way Lock 3/8-16 ZY Gr A 10 NB272 Washer - SAE Flat 3/8 ZY 11 NB170 Nut - Serr Flange 5/16-18 ZY 12 NB221 Bolt - 3/8-16 X 2 1/2 HCC GR5 ZY 13 19809* Weldment - Adjustable Foot Switch Plate 14 20369* Bracket - Switch Cover 15 19683 Mat - Foot, Left; Diamond Pattern 16 19326* Weldment - Deck Mount, Right 17 NB515 Bolt - Serr Flange,5/16-18 X1 3/4 ZY Gr5 18 19816 Pin - Hair, Ø.054 X 7/8; ZP 19 12364 Spring - Compression .620ID X 2" ZP 20 19292 Pin - Deck Release 21 19648* Bracket - Foot Pan Mount 22 009X58 Bolt - Shoulder, 3/8-16 X 1/2 23 10216 Bolt - Carriage 5/16-18X3/4 GR5 ZY 24 20328 Glide - Plastic, Foot Pan; Short 25 NB181 Nut - Nyloc 5/16-18 ZY 26 18860 Kit - ROPS, Fully Assembled 27 19288* Weldment - Battery & Seat Mount ITEM NO. PART NUMBER DESCRI PT I ON 28 10548 Bolt - Serr Flange, 5/16-18 X 1 GR5 ZY 29 024907 Nut - 1/4-20 2-Way Lock ZY 30 9931 Bushing - Seat 31 19682 Mat - Floor, Diamond Pattern 32 20307* Weldment - Foot Pan 33 20325 Pin - Ø5/16 x 2.5, HD Dowel; ZP 34 20327 Strap - Winch, 50" X 2" 35 20326 Winch - Strap Drum, 12V 36 26X249 Screw - .312-18 X .75 Black Zinc 37 19327* Weldment - Deck Mount, Left 38 18629 Plug, Finishing - 3/4 X 3/4 X .120 Tube 39 19321* Mount - Cable; Bypass/Brake Mount 40 12669 Bolt - 1/2-13 X 3 1/4 GR8 Alloy ZY 41 NB177 Washer - Mach 1/2 NR 14 GA 42 NB558 Nut - Lock, 5/16-18 ZY 2 Way Grade A 43 19351* Weldment - Rear Axle Mount 44 NB507 Bolt - 5/16-18 X 2 HCC GR5 ZY 45 NB645 Bolt - 3/8-16 X 4 HCC GR5 ZY 46 10177 Washer - Fender 3/8 X 1.5, Crbn Stl GR 2 47 NB121 Nut - Jam Lock, 1/2-13 2-Way Gr A 48 19234* Weldment - Front Mount ZT Frame 49 19376* Plate - 1/4" Ballast, 11 Lbs 50 NB182 Nut - Nyloc 3/8-16 ZY 51 19401* Wrap - Engine, Swisher; HD 52 NB649 Bolt - 3/8-16 X 3 1/2 GR5 ZY 53 AS116 Edge Trim, TrimLok, Black (22") When Ordering Replacement Parts: * = USE PAINT CODE: TK=BLACK 7 Engine, Transmission & Gearbox Diagram TRANSMISSION DETAIL 8 Engine, Transmission & Gearbox Parts List ITEM NO. PART NUMBER DESCRI PT I ON 1 19713 Cable Assembly - Dual, Hydro Brake 2 19714 Cable Assembly - Dual, Hydro Bypass 3 NB170 Nut - Serr Flange 5/16-18 ZY 4 18714* Weldment - Idler Pulley Offset 5 19108 Pulley - Backside Idler, 2.25" OD, 3/8" ID 6 NB272 Washer - SAE Flat 3/8 ZY 7 NB207 Nut - Jam, Nyloc 3/8-16 ZY 8 NB596 Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5 9 NB690 Bolt - Serr Flange, 1/4-20 X 3/4 GR5 ZY 10 10216 Bolt - Carriage 5/16-18X3/4 GR5 ZY 11 19690* Bracket - Brake Bypass Cable Mount 12 NB524 Nut - Serr Flange, 1/4-20 GR 5 ZY 13 19449* Bracket - Clutch Stop 14 19234* Weldment - Front Mount ZT Frame 15 18691* Cover - Hydro Fan 16 NB114 Bolt - TCS 1/4-20 X 1/2 Unslot ZY Gr2 17 16000 Valve - Oil Drain 18 18810 Adapter - Oil Drain, Kawasaki 19 18809 Oil Sensor 20 9031 Key Stock - 1/4 X 1 21 NB275 Washer - SAE Flat 5/16 ZY 22 NB159 Washer - Split Lock 5/16 ZY 23 NB718 Nut - Hex, M8-1.25, ZY 24 NB711 Washer - Split Lock, 3/8 ZY 25 NB618 Bolt - 3/8-16 X 1 1/4 GR5 ZY 26 19285 Pulley - Engine, Ø1 1/8" Bore 27 19433 Clutch - Ø1 1/8", 125 Ft/Lbs 28 10291 Washer - Belleville, .512X1.26X.138 Gr2 29 NB705 Bolt - HCF, 7/16-20 X 3.25 GR5 ZY 30 N/A Engine - 31 HP Kawasaki 31 N/A Exhaust Gasket, Kawasaki ITEM NO. PART NUMBER DESCRI PT I ON 32 NB719 Bolt - M8-1.25 X 20, HCC, CL8, ZY 33 19426 Muffler - Kawasaki, Big Block 34 18876 Clamp - Muffler 35 19427 Elbow - Muffler Turn Down, 45° 36 19408* Plate - Gas Tank Mount 37 26X249 Screw - 5/16-18 X .75 Black Zinc 38 NB107 Bolt - 3/8-16 X 1 1/2 HCC GR5 ZY 39 18874 Washer - Plastic 2" OD X 3/8" ID X .188" 40 18875 Spacer -UHMW, 7/8" Sq. X 3/8" ID X .200" 41 10177 Washer - Fender 3/8 X 1.5, Crbn Stl GR 2 42 B527 Pulley - Idler, OD3.25" ID3/8" 43 NB196 Washer - 3/8 ZY 44 19303* Weldment - Hydro/Gearbox Idler 45 19309* Bracket - Idler Tensioner 46 NB181 Nut - Nyloc 5/16-18 ZY 47 10198 Eyebolt - 5/16-18 X 2 1/4 ZY 48 7821 Latch Spring 49 19301* Bracket - Rear Frame Brace 50 7509 Pulley - Idler OD-2.75", ID-3/8" 51 NB638 Key - Woodruff, 3/16 X 3/4 #9 52 19330 Gearbox - 90°-1:1, CW Input/CCW Ouput 53 19337 Adapter - Ø7/8 To Ø1-15 Spline 54 17465 Spring - Extension, Hydro Release 55 18952* Plate - Brake Return Spring 56 19423 Belt - 76", A Section; Hydro 57 19370 Nut - Hex Jam, 5/8-18 ZY 58 NB149 Washer - 5/8 ID X 1 OD 14 GA ZY 59 19283 Pulley - Deck Drive, 5.5" 60 19424 Belt - 50", A-Section; PTO 61 19308 Subassembly - Gearbox Mount, Input 62 10548 Bolt - Serr Flange, 5/16-18 X 1 GR5 ZY ITEM NO. PART NUMBER DESCRI PT I ON 63 NB280 Nut - 2 Way Lock 3/8-16 ZY 64 NB674 Bolt - 3/8-16 X 4 1/2 HCS GR5 ZY 65 19404* Spacer - Hydro Support Tube 66 0025X3 Screw - 1/4-20 X 1/2, Thread Form Hex 67 18949* Mount - Brake Cable, Right 68 18950* Mount - Brake Cable, Left 69 19366 Transmission - Hydrostatic, Left 70 19365 Transmission - Hydrostatic, Right 71 NB212 Nut - HNC, 3/8-16 GR2 ZY 72 18580 Bolt - Serr Flange, 5/16-18 x 3; GR5 ZP 73 NB182 Nut - Nyloc 3/8-16 ZY 74 20336 Fitting - 60° Hose Barb, SAE 9/16-18 75 19665 Clamp - Ø5/8 Hose 76 19816 Pin - Hair, Ø.054 X 7/8; ZP 77 18635 Bolt - Carriage 5/16-18x6 GR5 78 NB263 Linkage - Ball, Right 79 NB190 Nut - Jam 5/16-24 ZY 80 19320 Linkage - 5/16-18 x 1 RHT & LHT, ZY 81 NB779 Nut - Serr Flange, Hex ZY 3/8-16 82 18940* Mount - Bypass Cable, Right 83 18941* Mount - Bypass Cable, Left 84 NB604 Bolt - 3/8-16 X 1 GR5 ZY 85 NB265 Nut - Jam 5/16-24 Lft-Hand Thrd ZY Gr2 86 NB264 Linkage - Ball, Left; (LH Thread) 87 NB210Z Nut - 5/16-18 HNC GR2 ZY 88 16836 Bolt - Serr Flng5/16-18 X 2 3/4 GR5, ZP 89 19719 Weldment - Hydro Control, Left 90 19718 Weldment - Hydro Control, Right 91 18723 Damper - Control 92 NB780 Bolt - Serr Flange, ZY 3/8-16X3/4 Gr5 93 NB215 Nut - Hex 5/16-24 ZY When Ordering Replacement Parts: * = USE PAINT CODE: TK=BLACK 9 Seat Base & Fenders Diagram BRAKE HANDLE DETAIL HANDLE DETAIL 10 Seat Base & Fenders Parts List ITEM NO. PART NUMBER DESCRI PT I ON ITEM NO. PART NUMBER DESCRI PT I ON 1 3706 Clip - Tinnerman 5/16-18 41 19667 Wire Lead - W/ Quickslides 2 3623 Key Switch 42 19694 Wire Lead - Ground, 12" 3 19402 Cable - Throttle, 55" 43 EBAT340 Battery - 12V 4 19352* Panel - Control, Right 44 19390* Bracket - Battery Hold Down 5 20365 Decal - Right Control Panel 45 21932 Solenoid, Winch 12V 6 NB275 Washer - SAE Flat 5/16 ZY 46 NB103 Bolt - HTC 1/4-20 X 1 1/4 GR5 ZY 7 NB159 Washer - Split Lock 5/16 ZY 47 NB177 Washer - Mach 1/2 NR 14 GA 8 NB501 Bolt - 5/16-18 X 1 HCC GR5 ZY 48 NB121 Nut - Jam Lock, 1/2-13 2-Way 9 26X263 Screw - TCS Type F, 1/4-20 X 5/8 49 19335* Plate - Cup Holder 10 18745 Adapter - 12V Power Plug 50 1001542 Holder - Beverage 11 18606 Cable - Control, Engine Choke 66" 51 19288* Weldment - Battery & Seat Mount 12 9087 Nut - Key Switch 52 18636 Switch - Starter (Normally Open) 13 9088 Washer - Lock Key Switch 53 19374 Fender - Right, Front Mount 14 NB711 Washer - Split Lock, 3/8" Zy, Medium 54 19695 Wire Lead - Ground, 4" 15 NB456 Nut - 3/8-24 HNF ZY Gr 2 55 19669 Plug - Ø7/8 x 14-20 GA; Black Plastic 16 19392* Cover - Battery, Right 56 18808 Grip - Hand Conforming, Left 17 18802 Screw - Thumb, Shoulder; 5/16-18 X 3/4 57 18807 Grip - Hand Conforming, Right 18 NB102 Bolt - 1/4-20 X 1 HCC GR5 ZY 58 10161 Washer - 7/8 IDX1 3/8OD 14 GA ZY 19 NB274 Washer - SAE Flat 1/4 ZY 59 19431 Sub-Assembly - Tube Slide, Top 20 19430 Reservoir - Hydros 60 19437 Spring - Inner Handle Tension 21 NB180 Nut - Nyloc 1/4-20 61 19362 Weldment - Handle Tube, Bottom 22 19345* Bracket - Damper Mount 62 19436 Pin - Roll, Ø1/8" X 7/8" 23 26X249 Screw - .312-18 X .75 Black Zinc 63 NB558 Nut - Locking, 2 Way 5/16-18 Zp 24 NB680 Bolt - 5/16-18 X 6 1/2 HCC GR5 ZY 64 NB503 Bolt - 5/16-18 X 1.75 25 15749 Relay - 12 Volt 65 19438 Spring - Outer Handle Tension 26 NB690 Bolt - Serr Flange, 1/4-20 X 3/4 GR5 ZY 66 MWB Bearing - Flange, 1 1/8"OD X 1/2"ID 27 NB524 Nut - Serr Flange, 1/4-20 Grade 5 ZY 67 19359* Weldment - Handle Pivot, Left 28 NB181 Nut - Nyloc 5/16-18 ZY 68 19360* Weldment - Handle Pivot, Right 29 19367 Seat - Suspension, Armrest; Seatbelts 69 17465 Spring - Extension, Hydro Release 30 19680 Switch - Rocker, Illuminated; Red 70 14029 Bushing 31 17635 Hour Meter - 12 Volt, Digital 71 NB574 Bolt - 1/4-20 X 3 GR2 ZP 32 19978 Switch - DPDT, 30A, On-Off-On MOM 72 18951* Weldment - Bypass Arm 33 3605 Switch - PTO 73 18937 Washer - Belleville 1/2 ID X 1 OD X .087 34 19405* Panel - Control, Left 74 18933* Plate - Swivel Lock When Ordering Replacement 35 20364 36 19409* 37 19375 Decal - Left Control Panel Cover - Battery Fender - Left 75 2077 76 18945 77 18936* Pivot - Handle Grip, Yellow Switch - 2 Pole, NC/NO Weldment - Brake Mount Bracket Parts: 38 18717 Spacer - Fender 78 NB583 Bolt - Carriage 1/4 - 20 X 3/4 Gr5 Zy 39 19666G Grommet - Ø5 1/4, Light Kit 79 18931* Weldment - Brake Arm * = USE PAINT CODE: TK=BLACK 40 19666 Light - Ø4" LED, White 11 Rear Axle, Wheels & Fuel Tank Diagram 12 Rear Axle, Wheels & Fuel Tank Parts List ITEM NO. PART NUMBER DESCRIPTION 1 19373 Tank - Fuel, 4 Gallon; Black 2 18221 Cap, Fuel - 2.50 Gallon, Carb Sealed 3 2203LN Nut - Lug, Wheel Hub, 1/2-20 ZY GR5 4 19429R Tire/Wheel - 23 X 10.5-12 Chevron; Right 5 19378* Weldment - Tank Surround, Right 6 26X249 Screw - .312-18 X .75 Black Zinc 7 NB612 Nut - Nyloc 1"-8 ZY 8 NB614HT Washer - 1 X 1 1/2 10GA 9 4845 Bearing - 1"ID X 2"OD 10 19341* Weldment - Rear Pivot Axle 11 19332* Weldment- Short Cast er 12 18953 Bolt - 5/8-11 X 8 1/2, GR8; ZY 13 19290 Tire/Wheel - 11 X 6.00-5 Smooth, 5/8; Blk 14 NB595 Nut - Lock Jam, 5/8-11 2 Way 15 NB637 Bolt -HCF,7/16-20 X1 1/2 GR5 ZY 16 10146 Washer - Split Lock, 7/16 ZY 17 19804 Washer - Ø7/16 x Ø1 3/4 x 1/4" 18 A124B Bushing - Flanged 19 18868 Plug - Plastic, Ø3/8 20 19398* Weldment - Tank Surround, Left 21 19815 Bolt - BHCS, 5/16-18 X 1; ZP 22 NB159 Washer - Split Lock 5/16 ZY 23 19384 Plug - Ø1" X 14 Ga. Tubing, Dome; Black 24 19429L Tire/Wheel - 23 X 10.5-12 Chevron; Left When Ordering Replacement Parts: * = USE PAINT CODE: TK=BLACK 13 Notes 14PDF Printer / www.bullzip.com / CP / Freeware Edition