View 3X Active V Groove Cladding Alignment Fusion Splicer User Manual

User Manual for View models including: 3X Active V Groove Cladding Alignment Fusion Splicer, 3X, Active V Groove Cladding Alignment Fusion Splicer, Cladding Alignment Fusion Splicer, Alignment Fusion Splicer, Fusion Splicer

User Manual

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View3X-User-Manual-En

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User Manual
Active V-Groove Cladding Alignment Fusion Splicer

2 | View 3X User Manual
Contents

VIEW 5 Pro

Preface

Chapter 1 Technical Parameters

1.1 Applicable Fiber Types.......................................................................................................................................

1.2 Splice Loss...........................................................................................................................................................

1.3 Splice Mode.........................................................................................................................................................

1.4 Heating.................................................................................................................................................................

1.5 Power Supply.......................................................................................................................................................

1.6 Size and Weight..................................................................................................................................................

1.7 Environmental Conditions................................................................................................................................

1.8 Other.....................................................................................................................................................................

1.9 Battery Precautions............................................................................................................................................

Chapter 2 Installation

2.1 Safety Warning and Precautions.....................................................................................................................

2.2 Installation...........................................................................................................................................................

2.3 Overview of External Parts...............................................................................................................................

2.4 Power Supply Method.......................................................................................................................................

Chapter 3 Basic Operation

3.1 Turning On the Splicer.......................................................................................................................................

3.2 Preparing the Fiber.............................................................................................................................................

3.3 How to Make a Splice.........................................................................................................................................

3.4 How to Protect the Splice..................................................................................................................................

Chapter 4 Splice Mode

4.1 Displaying the Active Splice Mode..................................................................................................................

4.2 Selecting a Splice Mode....................................................................................................................................

4.3 General Splicing Steps.......................................................................................................................................

4.4 Standard Splicing Parameters..........................................................................................................................

Chapter 5 Splice Option

5.1 Splice Mode Settings.........................................................................................................................................

Chapter 6 Heater Mode

6.1 Selecting Heater Mode......................................................................................................................................

6.2 Editing Heat Mode.............................................................................................................................................

6.3 Delete Heat Mode..............................................................................................................................................

Chapter 7 Maintenance Menu

7.1 Maintenance........................................................................................................................................................

View 3X User Manual | 3

7.2 Replace Electrodes................................................................................................................................

7.3 Stabilize Electrodes...............................................................................................................................

7.4 Motor Calibration..................................................................................................................................

7.5 Arc Calibration........................................................................................................................................

Chapter 8 Utilities

8.4 System Settings......................................................................................................................................

8.5 System Information...............................................................................................................................

Appendix I.....................................................................................................................................................

Appendix II....................................................................................................................................................

Appendix III..................................................................................................................................................

4 | View 3X User Manual

Preface

VIEW 5 Pro

Thank you for choosing the View 3X Fusion Splicer from INNO Instrument. The View 3X is an Active V-Groove Cladding Alignment Fusion Splicer with AI-Driven Features and embedded IoT & GPS Modules. As well as this, the completely new technology greatly reduces splicing and heating time. The advanced estimation method and alignment technique ensures accurate splice loss estimation. The dynamic operation interface and automatic splice mode provide users great convenience. For more information of the View 3X, please visit our official website at www.innoinstrument.com.

This User Manual explains the use, performance characteristics, and cautions of the View 3X fusion splicer and how to install and operate it. The primary goal of this manual is to make the user as familiar with the splicer as possible.
Important! INNO Instrument recommends all users to read this manual before operating the View 3X fusion splicer.

View 3X User Manual | 5
Chapter1 - Technical Parameters
1.1 Applicable Fiber Type · Alignment Method: Active V-Groove Clad Alignment · SM(ITU-T G.652&T G.657) / MM(ITU-T G.651) / DS(ITU- T G.653) / NZDS (ITU-T G.655) · Fiber count: Single · Coating diameter: 100m - 3mm · Cladding diameter: 80 to 150m
1.2 Splice Loss
Same fiber is spliced and measured by cut-back method relevant to ITU-T standard. The typical values of splice loss are:
· SM:0.03dB · MM:0.01dB · DS:0.05dB · NZDS:0.05dB · G.657:0.03dB
1.3 Splice Mode · Splice Time: Quick Mode : 4s / SM Mode Average: 5s (60mm slim) · Splice Memory: 20,000 Splice Data / 10,000 Splice images · Splice Programs: Max 128 modes
1.4 Heating · 5 kinds of applicable protection sleeve: 20mm - 60mm. · Heating Time: Quick Mode : 9s / Average: 13s (60mm slim) · Heating Programs: Max 32 modes
1.5 Power Supply · AC Input 100-240V, DC Input 9-19V · Battery Capacity: 5200mAh / Operation Cycle: 300 cycles (Splicing + Heating)
1.6 Size and Weight · 151W x 149H x 177D (including rubber bumper) · Weight: 2.19kg
1.7 Environmental Conditions · Operating conditions: Altitude: 0 to 5000m, Humidity: 0 to 95%, Temperature: -10 to 50 , Wind: 15m/s; · Storage conditions: Humidity: 0 to 95%, Temperature: -40 to 80 ; · Resistance Tests: Shock Resistance: 76cm from bottom surface drop, Exposure to Dust: 0.1 to 500um diameter aluminium
silicate, Rain Resistance: 100 mm/h for 10 mins
· Water Resistance (IPx2) · Shock Resistance (Drop from 76cm) · Dust Resistance (IP5X)

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1.8 Other
· 5.0" Color LCD display, Full Touch Screen · 360x, 520x magnification · Pull test: 1.96 to 2.25N.

VIEW 5 Pro

1.9 Battery precautions
·
· Avoid touching or striking the battery with pointed or sharp objects. · Keep the battery away from metal materials and objects. · Refrain from throwing, dropping, impacting, or bending the battery, and avoid knocking or stomping on it. · Do not connect the battery's anode and cathode terminals with metals like electric wire to prevent potential short circuits. · Ensure that the battery's anode or cathode terminal does not come into contact with the aluminum layer of the
packaging, as it may cause a short circuit.
· Do not disassemble the battery cell. · Avoid immersing the battery in water, as water damage will render the battery cell inoperable. · Do not place or use the battery near heat sources, such as fire, and prevent the battery from getting excessively hot. · Refrain from directly soldering the battery and avoid charging it in very hot environments. · Do not place the battery in a microwave oven or any high-pressure vessel. · Keep the battery away from hot environments, such as inside a car for extended periods or in direct sunlight. · It is strictly forbidden to use a damaged battery. · In case of electrolyte leakage, keep the battery away from any fire source. · If the battery emits an electrolyte smell, do not use it.

View 3X User Manual | 7
Chapter 2 - Installation
2.1 Safety Warning and Precautions
As View 3X is designed for fusion splicing silica glass optical fibers, it is very important that the splicer should not be used for any other purposes. The splicer is a precision instrument and must be handled with caution. Therefore, you should read the following safety rules and general precautions in this manual. Any actions that do not follow the warnings and cautions will break the safety standard of design, manufacture, and usage of the fusion splicer. INNO Instrument will not take any responsibility for the consequences caused by misuse.
Operational Safety Warnings
· Never operate the splicer in flammable or explosive environment. · DO NOT touch the electrodes when the splicer is on.
Note: Only use specified electrodes for the fusion splicer. Select [Replace electrode] in the Maintenance Menu to replace electrodes, or turn off the splicer, disconnect the AC power source and remove battery before replacing electrodes. Do not initiate the arc discharge unless both electrodes are properly in place.
· Do not disassemble or alter any components of the splicer without approval, except for the components or parts
explicitly permitted for disassembly or modification by users as outlined in this manual. Component replacement and internal adjustments should only be carried out by INNO or its authorized technicians or engineers.
· Avoid operating the splicer in environments containing flammable liquids or vapors, as the electrical arc produced by
the splicer could pose a risk of dangerous fire or explosion. Refrain from using the splicer near heat sources, in hightemperature and dusty environments, or when condensation is present on the splicer, as this may lead to electric shock, splicer malfunction, or compromised splicing performance.
· It is imperative to wear safety glasses during fiber preparation and splicing operations. Fiber fragments can pose a
significant danger if they come into contact with the eyes, skin, or if ingested.
· Remove the battery promptly if any of the following issues are noticed while using the splicer: · Fumes, unpleasant odors, abnormal noises, or excessive heat. · Liquid or foreign matter enters the splicer body (casing). · The splicer is damaged or dropped. · In case of any of these faults, please reach out to our service center immediately. Allowing the splicer to remain in a
damaged state without prompt action may lead to equipment failure, electric shock, fire, and could result in injury or death.
· Avoid utilizing compressed gas or canned air for cleaning the splicer, as these products may contain flammable materials
that could ignite during electrical discharge.
· Utilize only the designated standard battery for View 3X. The use of an incorrect AC power source may lead to fuming,
electric shock, equipment damage, and potentially result in fire, injury, or death.
· Use only the specified charger for View 3X. Avoid placing heavy objects on the AC power cord and ensure it is kept away
from heat sources. The use of an improper or damaged cord may cause fuming, electric shock, equipment damage, and may even result in fire, injury, or death.
Maintenance and External Care Precautions
· Refrain from using hard objects to clean V-grooves and electrodes. · Avoid the use of acetone, thinner, benzol, or alcohol for cleaning any part of the splicer, except in the recommended
areas.
· Use a dry cloth to eliminate dust and dirt from the splicer. · Always follow the maintenance instructions in this manual.

8 | View 3X User Manual

Transport and Storage Precautions

VIEW 5 Pro

· When transporting or moving the splicer from a cold to a warm environment, it is essential to allow the fusion splicer to
warm up gradually to prevent condensation inside the unit, which can have harmful effects on the splicer.

· Pack the fusion splicer well for long term storage.

· Keep the splicer clean and dry.

· Given its precision adjustments and alignment, store the splicer in its carrying case at all times to protect it from damage
and dirt.

· Always avoid leaving the splicer in direct sunlight or exposed to excessive heat.

· Do not store the splicer in dusty environment. This may result in electric shock, splicer malfunction or poor splicing
performance.

· Keep the humidity to a minimum level where the splicer is stored. The humidity must not exceed 95%.

2.2 Installation
Important! Follow these instructions carefully.
Unpacking the Splicer
Hold the handle upwards, and then lift the splicer out of the carrying case.

2.3 Overview of External Parts
ON/OFF button
Display

View 3X User Manual | 9
Heater Control buttons
Battery

Power Supply Connector

10 | View 3X User Manual
2.4 Power Supply Method
Battery The following diagram presents how to install the battery.
1. Switch off the Fusion Splicer Press the release button, this will allow you to slide the battery out of the fusion splicer.

VIEW 5 Pro

2. Push the battery

3. Place the battery into the power unit slot Push it into the right place.

View 3X User Manual | 11

Chapter 3 - Basic Operation

3.1 Turning On the Splicer

Press

button on the operation panel, wait for the splicer to turn on. Then move to the Workbench page.

Note: The LCD monitor is a precise component produced by our manufacturing factory under strict quality control. However, some tiny dots in different colors may still remain on the screen. Meanwhile, the screen brightness may not appear uniform, depending on the viewing angle. Note that these symptoms are not defects, but natural phenomena.
3.2 Preparing the Fiber
These 3 steps should be carried out before splicing: 1. Stripping: Remove at least 50mm of secondary coating (valid for both tight and loose tube secondary coating) and
approximately 30~40mm of primary coating with an appropriate stripper. 2. Clean bare fibers with pure alcohol-soaked gauze or lint-free tissue. 3. Cleave the fiber: In order to ensure the best splicing result, cleave the fibers with a high precision cleaver such as INNO
Instrument V series fiber cleaver, and strictly control the cleaving lengths shown as below.

Note: Always remember to slip a heat-shrinkable sleeve onto either end of the fibers at the beginning of each fiber preparation.

Use blue V-grooves Clamping on bare fiber

Important!
Make sure that the bare fiber and its cleaved section are clean.
· Avoid putting the fibers down on a dusty working surface. · Avoid waving the fibers around in the air. · Check if the V-grooves are clean; if not, wipe them clean with pure alcohol-soaked
cotton swab.
· Check whether the clamps are clean; if not, wipe them clean with pure alcohol-soaked
cotton swab.

12 | View 3X User Manual

3.3 How to Make a Splice

VIEW 5 Pro

· Open the windproof cover. · Open the fiber clamps. · Place the fibers into V-grooves. Make sure the fiber ends are between the V-groove edges and the electrode tip. · Clamp the fiber in position by closing both sets of fiber clamps. · Close the windproof cover.

Note: Make sure to avoid sliding the fibers along V-grooves, but rather position them over V-grooves and tilt them down into place (as shown below).

Inspecting the Fibers
Before continuing with splicing, inspect the fibers to check whether they are clean and well cleaved. If any defects are found, please remove the fibers and prepare them again.

Fiber ends visible on the monitor.

Fiber ends outside monitor.

Fiber ends above and below monitor
- not detectable.

Note: The fibers are checked automatically when you press Set button. The splicer automatically focuses on the fibers and checks for damage or dust particles.

Dust on fiber

Tag

Chip

High cleave angle

Splicing
Select an appropriate splice mode. Start splicing by pressing "SET" button.
Note: If the splicer is set to "Auto Start ", splicing will start automatically once the windproof cover is closed.

View 3X User Manual | 13

3.4 How to Protect the Splice
After splicing, put the fiber with heat-shrink sleeve into the heater. Press [Heat] button to start the heating process.
Heating Procedure
· Open the heater lid · Open the left and right fiber holders. Hold the heat-shrink sleeve (previously placed onto the fiber). Lift the spliced fibers
and hold them tight. Then slide the heat-shrink sleeve to the splice point.
· Place the fiber with heat-shrink sleeve in the heater clamp. · Press [SET] button to start heating. Upon completion, the heating LED indicator will switch off.

Open the heater lid

Splicing position

Move into the heater clamp

[SET] Button

14 | View 3X User Manual

Chapter 4 - Splice Mode

VIEW 5 Pro

View 3X has a variety of simple but very powerful splice modes which define arc currents, splice times as well as various parameters used when performing a splice. It is essential to select the correct splice mode. There are a number of "Preset" splice modes for common fiber combinations. Therefore, it is much easier to modify and further optimize the parameters for more unusual fiber combinations.

4.1 Displaying the Active Splice Mode
The active splice mode is always displayed on the left side of the screen (see below).

Displaying the active splice mode

4.2 Selecting a Splice Mode
Select [Splice mode] from the Main Menu.
Select an appropriate splice mode
Selected splice mode appears on the screen. Press [Reset] button to return to the initial interface page.

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4.3 General Splicing Steps
This section explains the steps involved in automatic splicing process and describes how various splice mode parameters are related to this process. The normal splicing process can be divided into two sections: pre-fusion and fusion.
Pre-Fusion
During pre-fusion, the splicer performs automatic alignment and focusing, where the fibers are subject to a low prefusion current for cleaning purposes; a pre-fusion image is also taken. At this point, the user is informed of any problems recognized in the pre-fusion image, such as a poorly prepared fibers. The splicer will then display a warning before the fibers are fused together.
Fusion
During fusion, the fibers are joined together and subjected to five different currents as illustrated below. An important parameter, which changes during splicing, is the distance between the fibers. During Pre-fusion, the fibers are apart. With the current phase changing, fibers are spliced gradually.
Splicing Process
Arc power and arc time are considered as the two most important parameters (as shown in the figure below). The name and purpose of those parameters, as well as the effect and importance of the parameters, will be described in the next section 'Standard Splicing Parameters'. The below figure shows the arc discharge conditions (relationship between "Arc power" and "Motor motion"). These conditions can be modified by changing the splicing parameters listed below. However, depending on the splice mode, certain parameters cannot be changed.
A: Pre-fuse power B: Arc 1 power C: Arc 2 Power D: Cleaning Arc E: Pre-fuse Time F: Forward Time related to Overlap G: Arc 1 time H: Arc 2 ON time I: Arc 2 OFF time J: Arc 2 time K: Taper Splicing Wait Time L: Taper Splicing Time M: Taper Splicing speed N: Re-arc Time
Diagram of ARC discharge condition

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4.4 Standard Splicing Parameters

VIEW 5 Pro

Parameter Template Name Note Align Type Arc adjust Pull test
Loss estimate
Minimum loss
Loss Limit Core angle limit Cleave angle limit Gap position Gap Overlap Cleaning Arc time
Preheat Arc value
Preheat Arc time Fuse Arc value Fuse Arc time

Description
A list of splice modes stored in the splicer database is displayed. Upon selecting the appropriate mode, the selected splice mode settings are copied to a selected splice mode in the user-programmable area.
Title for a splice mode (up to seven characters)
Detailed explanation for a splice mode (up to 15 characters). It is displayed in the "Select splice mode" menu.
Set the alignment type for the fibers. "Core" : fiber core alignment
Adjust arc power according to the fibers' conditions.
If "Pull test" is set to "ON", a pull test is performed upon opening the windproof cover or by pressing the SET button after splicing.
Loss estimation should be regarded as a reference. Since the loss is calculated based on the fiber image, it may differ from the real value. The estimation method is based on a single mode fiber and calculated at the wavelength of 1.31m. The estimated value can be a valuable reference, but cannot be used as the basis of acceptance.
This amount is added to the estimated splice loss originally calculated. When splicing special or dissimilar fibers, a high actual splice loss may occur even with optimized arc conditions. To make the estimated splice loss match the actual splice loss, set the minimum loss to the difference value.
An error message is displayed if the estimated splice loss exceeds the set loss limit.
An error message is displayed if the bend angle of the two fibers spliced exceeds the selected threshold (Core angle limit).
An error message is displayed if the cleave angle of either the left or right fiber ends exceeds the selected threshold (cleave limit).
Sets the relative position of the splicing location to the center of electrodes. Splice loss may be improved in the case of dissimilar fiber splicing by shifting [Gap position] towards a fiber whose MFD is bigger than the other fiber MFD.
Set the end-face gap between the left and right fibers at the time of aligning and pre-fusion discharge.
Set the overlap amount of fibers at the fiber propelling stage. Relatively small [Overlap] is recommended if [Preheat Arc Value] is low, while relatively large [Overlap] is recommended if [Preheat Arc Value] is high.
A cleaning arc burns out micro dust on the surface of the fiber with an arc discharge for a short period of time. The duration of the cleaning arc can be changed by this parameter.
Set the pre-fuse arc power from the beginning of the arc discharge to the beginning of fibers propelling. If "Preheat Arc Value" is set too low, axial offset may occur if cleaved angles are poor. If "Preheat Arc Value" is set too high, fiber end faces are fused excessively and splice loss increases.
Set the pre-fuse arc time from the beginning of arc discharge to the beginning of fibers propelling. Long [Preheat Arc Time] and high [Preheat Arc Value] lead to the same results.
Sets Arc power.
Sets Arc time.

Chapter 5 - Splice Option
5.1 Splice Mode Setting
1 Select [Splice option] in the Splice Mode Menu. 2 Select the parameter to change.

View 3X User Manual | 17

Parameter Auto start
Pause 1 Pause 2
Cleave angle
Core angle Loss Fat Thin
Pause 1 Align Pause 2 Arc Estimate Gap set

Description If "Auto start" is set to ON, splicing starts automatically as soon as the windproof cover is closed. Fibers should be prepared and placed into the splicer in advance. If "Pause 1" is set to ON, splicing operation pauses when fibers enter the gap-set position. Cleave angles are displayed during the pause. If "Pause 2" is set to ON, splicing operation pauses after the fiber alignment is completed.
Ignore splice error
Setting to "OFF" ignores the faults and continues to complete the splicing even if the listed error appears.
Fiber image on screen
Sets the display method of the fiber images on the screen during different stages of the splicing operation.

18 | View 3X User Manual

Chapter 6 - Heater Mode

VIEW 5 Pro

The splicer provides max 32 heat modes, including 7 heat modes preset by INNO Instrument, which can be modifed, copied and removed by user. Select a heating mode that best matches with the protection sleeve used. For each type of protection sleeve, the splicer has its optimal heating mode. These modes can be found in the heater mode interface for reference. You can copy the appropriate mode and paste it to a new custom mode. Users can edit those parameters.

6.1 Selecting Heater Mode
Select [Select Heat Mode] in [Heater Mode] menu.

Select [Heater Mode] menu.

Select heat mode.

Selected heat mode appears on the screen. Press [R] button to return to the initial interface.

6.2 Editing Heat Mode
Heating parameters of the heating mode can be modified by the user.

Select [Edit Heat Mode] in [Heater mode] menu.

View 3X User Manual | 19
Select the parameters to modify

6.3 Delete Heat Mode

Select [Heater Mode] menu. Select [Delete Heat Mode].
Select the heat mode to be deleted

Note: The grayed-out modes (20mm, 30mm, 40mm, 50mm, 33mm) are the system presets which cannot be deleted

Heat Mode Parameters
Parameter
Template
Name Heater temperature Heater time Preheat temperature

Description Sets the sleeve type. List of all heat modes is displayed. Selected mode will be copied to the new mode Title of the heat mode. Sets the heating temperature. Sets the heating time. Sets the preheat temperature.

20 | View 3X User Manual

Chapter 7 - Maintenance Menu

VIEW 5 Pro

The splicer has multiple functions to perform routine maintenance. This section describes how to use the maintenance menu. Select [Maintenance Menu]. Select a function to perform.

7.1 Maintenance

The splicer has a built-in diagnostic test function that allows the user to evaluate several critical variable parameters in only one simple step. Perform this function in case of splicer operation issues.

Operation Procedure

Select [Maintenance] in [Maintenance Menu] Execute [Maintenance], then the following checks will be made.

No.

Check Item

LED calibration

Dust Check

Adjust Position

Motor Calibration

Stabilize Electrodes

Arc Calibration

Description
Measure and adjust the brightness of the LED.
Check the camera image for dust or dirt and evaluate whether they disturb fiber assessment. If contamination is detected, press the return button twice to display its location.
Automatic fiber adjustment Automatically calibrates the speed of 4 motors. Accurately measures the position of the electrodes by ARC discharge.
Automatically calibrates the arc power factor and fiber splicing position.

7.2 Replace Electrodes
As electrodes get worn out during the splicing process over time, oxidation on the tips of electrodes should be regularly checked. It is recommended that the electrodes are replaced after 4500 arc discharges. When the number of arc discharges reaches a count of 5500, a message prompting to replace the electrodes is displayed immediately after turning on the power. Using worn-out electrodes will result in higher splice loss and reduced splice strength.

Replacement Procedure

Select [Replace Electrodes] in [Maintenance Menu]. Instruction messages will appear on the screen. Then, turn off the splicer. Remove the old electrodes. I) Remove the elecrode covers II) Take the electrodes out of the electrode covers

Remove the electrode cover

Remove old electrode Install new electrode

View 3X User Manual | 21
Clean the new electrodes with alcohol soaked clean gauze or lint-free tissue, and install them in the splicer. I) Insert the electrodes into the electrode covers. II) Reinstall the electrode covers in the splicer, and tighten the screws. Note: Do not over tighten the electrode covers.
INNO Instrument strongly recommends all users to perform [Stabilize Electrodes] and complete an [Arc Calibration] after electrode replacement to maintain good splice results and splice strength (details are described below).
7.3 Stabilize Electrodes
Operation Procedure
· Select [Stabilize electrodes]. · Place prepared fibers into the splicer for splicing. · Press [S] button, and the splicer will begin to stabilize the electrodes automatically in the following procedures:
· Repeat arc discharge five times to measure the arc position. · Perform splicing 20 times consecutively to precisely establish the electrodes position.
7.4 Motor Calibration
Motors are adjusted in the factory before shipping, however their settings may need to be calibrated over time. This function automatically calibrates the press motors.
Operation Procedure
· Select [Motor Calibration] in [Maintenance Menu]. · Load prepared fibers into the splicer and press [Set] button. · Press motors are automatically calibrated. Upon completion, a success message will be displayed.
Note: * Perform this function when "Fat " or "Thin" error occurs, or fiber alignment or focusing takes too much time.
7.5 Arc Calibration
Operation Procedure
· After you have selected [Arc Calibration] in the maintenance menu, an image of [Arc Calibration] will be displayed on the
screen.
· Set prepared fibers on the splicer, press [Set] button to begin ARC Calibration.
Note: * Use standard SM fiber for arc calibration. * Ensure the fibers are clean. Dust on the fiber surface affects arc calibration.
After Arc calibration, 2 numeric values will be displayed on the screen. When values on the right side are 11±1, the splicer will prompt out message for completion, otherwise the fibers need to be cleaved again for Arc Calibration till message until the operation is completed successfully.

22 | View 3X User Manual
VIEW 5 Pro
Through image analysis, the splicer detects dust and contaminants on the splicer cameras, and lenses that may result in improper fiber detection. This function checks the camera images for the presence of contaminants and evaluates whether they will affect the quality of splicing.
Operation Procedure
· Select [Dust check] in [Maintenance menu]. · If fibers are placed in the splicer, remove them and press [Set] to start the dust check. · If dust is detected during the dust check process, the message "Failed" will be displayed on screen. Then clean the lenses,
and [Dust check] until the message "Complete" is shown on screen. Note: If contamination still exists after cleaning the objective lenses, please contact your nearest sales agent.
Electrodes are recommended to be replaced with new one when the Current Arc Count exceeds 5500 to ensure splice quality.
· Enter into [Maintenance Menu] > [Replace Electrodes] > [Electrode Thresholds]. · Set electrode caution and electrode warning.

Parameter Electrode caution Electrode warning

Description
When the discharge count of electrode is more than the set number, message "Caution! Replace electrodes" will appear as you start the fusion splicer. The parameter is recommended to be set as "4500".
When the discharge count of the electrode is more than set number, message "Warning! Replace electrodes" will appear as you start the fusion splicer. This parameter is recommended to be set as "5500".

Update Software
· You will need to go to the View 5X product page on www.innoinstrument.com and download the updated software file
from this page.
· Once downloaded, upload the file onto a USB drive. · Then plug the USB drive into the splicer and upload the files.
· Select [Update Software] in the [System Setting] interface. · After you have clicked [OK], the splicer will automatically start the upgrade process. · The splicer will restart after the upgrade is complete.

View 3X User Manual | 23

Chapter 8 - Utilities
8.1 System Setting

Parameter Buzzer Temperature Unit
Automatic Heating
Dust Check
Pull Test White LED Password Lock Reset Update Software Language Power Save Option Set Calendar Change password

Description Sets the sound buzzer. Sets the unit of temperature. If set to [On], when the fiber is placed into the heater. The heater will automatically execute heating. Checks if there is dust in the imaging area. Sets the dust check function, OFF by default. If set to ON, duct check will be performed automatically when the splicer is turned on. Sets the pull test, ON by default, if set to OFF, pull test will not be performed. White LED switch. Enables the password protection. Restores the factory settings. Splicer software update procedure. Sets the system language. Sets the time of [Monitor Shut Down], time of [Splicer Shut Down] and LCD brightness. Sets the system time. Password change option. Default password 0000.

Power Save Option
If the power saving function is not set during the use on battery, the number of splice cycles will decrease. (1) Select [Power Save Option] in [System Setting] menu. (2) Change the times of [Monitor Shut Down] and [Splicer Shut Down]

Parameter Monitor Shut Down Splicer Shut Down

Description
To save battery power, turning on this feature will automatically turn off the screen if the splicer is not in use the set time. When the screen turns off, you'll see a blinking light next to the power button. Press any key to turn the screen back on.
Automatically shuts down the splicer's power if it stays inactive for the set time. This helps avoid draining the battery.

8.2 System Information
After selecting [System Information], the following messages will be shown on the screen:

Parameter Machine Serial NO. Software Version FPGA Version Total Arc Count Current Arc Count Last Maintenance Production Date

Description Displays the fusion splicer's serial number. Displays the fusion splicer's software version. Displays FPGA's version. Displays total arc discharge count. Displays arc discharge count for the current set of electrodes. Displays the last maintenance date. Displays the production date.

24 | View 3X User Manual

Appendix I

VIEW 5 Pro

High Splice loss: Cause and remedy

Symptom

Name

Cause

Remedy

Fiber core axial offset

There's dust in the V-grooves and/or fiber tips

Clean the V-grooves and fiber tips

Fiber core angle error
Fiber core bending

There's dust in V-grooves and fiber hammer
Bad fiber end-face quality
Bad fiber end-face quality
Pre-fuse power too low or pre-fuse time too short.

Clean the V-grooves and fiber hammer
Check the cleaver Check the cleaver Increase [Pre-fuse Power] and/or [Pre-fuse Time].

The mode field diameters mismatch

Arc power not adequate

Increase [Pre-fuse Power] and/or[Pre-fuse Time].

Dust combustion Bubbles Separation

Bad fiber end-face quality
Dust still present after cleaning fiber or cleaning arc.
Bad fiber end-face quality
Pre-fuse power too low or pre-fuse time too short.
Fiber stuffing too small
Pre-fuse power too high or pre-fuse time too long.

Check the cleaver
Clean fiber thoroughly or increase [Cleaning Arc Time]
Check the cleaver
Increase [Pre-fuse Power] and/or [Pre-fuse Time].
Perform [Arc Calibration].
Decrease [Pre-fuse Power] and/or [Pre-fuse Time].

Fat

Fiber stuffing too much

Decrease [Overlap] and Perform [Arc Calibration].

Thin Splicing line

Arc power not adequate Some arc parameters not adequate Some arc parameters not adequate

Perform [Arc Calibration].
Adjust [Pre-fuse Power], [Pre-fuse Time] or [Overlap]
Adjust [Pre-fuse Power], [Pre-fuse Time] or [Overlap]

Note: When splicing various optical fibers with different diameters or multi-mode fibers, a vertical line, referred to as "splicing lines," may appear. It's important to note that this does not impact the quality of splicing, including splicing loss and splicing strength.

View 3X User Manual | 25

Appendix II
Error Message List
While using the splicer, you might encounter an error message on the screen. Follow the solutions listed below to address the issue. If the problem persists and cannot be resolved, there may be faults in the fusion splicer. In such cases, it is advisable to consult with your sales agency for further assistance.

Error Message

Cause

Solution

Left Fiber Place Error Right Fiber Place Error

The fiber end-face is placed on or beyond the electrode centerline.

Press the "R" button, and set the fiber end-face between the electrode centerline and the V-groove edge.

Press Motor Distance Over Limit

The fiber is not set correctly in the V-groove. The fiber is not located in the Camera's field of view.

Press the "R" button and re-position the fiber again.

Press Motor Error Search Fiber End face Failed Arc Failure Align Motor Distance Over Limit Search Fiber Clad Failed Fiber Clad Gap Wrong
Unknown Fiber Type
Fiber Clad Over Limit Focus Motor Home position Erro Fiber End face Gap Wrong
Motor Distance Over Limit
Fiber Mismatch
Cleave Angle Over Limit

The motor may be damaged. The fiber is not set correctly in the V-groove.
Arc Discharge did not occur.
The fiber is not set correctly in the V-groove. The fiber is not set correctly in the bottom of the V-groove. There's dust or dirt on the fiber surface There's dust or dirt on the fiber surface
Mismatch Fibers
Non-standard optical fibers
The fiber is not located in the Camera's field of view.
The fusion splicer is hit by force during splicing operation.
Too much [Overlap] setting The motor is not calibrated The fiber is not set correctly in the V-groove. There's dust or dirt on the fiber surface There's dust or dirt on the fiber surface The fibers on the two sides are not the same
Bad fiber end-face

Consult your nearest INNO Technical Team.
Press the "R" button and re-position the fiber again.
Ensure the electrodes are in the correct position. Replace the electrodes.
Press the "R" button and re-position the fiber again.
Press the "R" button and re-position the fiber again.
Prepare the fiber (stripping, cleaning and cleaving) again.
Prepare the fiber (stripping, cleaning and cleaving) again.
Use an appropriate splice mode other than AUTO splice mode to re-splice. AUTO splice mode can only identify the standard fibers such as SM, MM, NZ. Adjust the fiber position and complete [Motor Calibration] for maintenance. Carry out [Motor Calibration] for maintenance. If the problem still can't be solved, contact with your local INNO Technical Team. Adjust or initialize [Overlap] setting. Do [Motor Calibration] maintenance.
Press the "R" button and re-position the fiber again.
Prepare the fiber (stripping, cleaning and cleaving) again.
Execute the [Dust Check] after cleaning the lenses and mirrors.
It may result in large splice loss if you continue to splice, Please use the proper splice mode corresponding to the fibers. Prepare the fiber (stripping, cleaning and cleaving) again.Check the condition of the fiber cleaver. If the blade is worn, rotate the blade to a new position.

[Cleave Limit] is set too low.

Increase the "Cleave Limit" (standard value: 3.0°)

Core Angle Over Limit

[Offset Limit] is set too low.

Increase the "Core Angle Limit" (standard value: 1.0°).

Dust or dirt is on the V-groove or the clamp chip.

Clean the V-groove. Prepare and reposition the fiber again.

26 | View 3X User Manual

VIEW 5 Pro

Fiber Axis Align Failed Fiber is Dirty Fat Splicing Point Thin Splicing Point

Axial offset (>0.4um)

Prepare the fiber (stripping, cleaning and cleaving) again.

The motor is not calibrated There's dust or dirt on the fiber surface
Dust or dirt is on the lens or LEDs
"Cleaning Arc time" is too short
Align the difficult-to-locate core fibers using the core alignment method during splicing.
Too much [Overlap] setting The motor is not calibrated. Inadequate arc power Pre-fuse power or time is set too high

Do the [Motor Calibration] maintenance.
Prepare the fiber (stripping, cleaning and cleaving) again.
Execute the [Dust Check]. If dust or dirt exists, clean the lenses or LEDs Set the "Cleaning Arc time" to 180ms
Splice the fibers whose cores are difficult to find by MM splice mode (cladding layer alignment).
Adjust or initialize "Overlap" setting. Calibrate the arc power with the [Arc Calibration] function. Calibrate the arc power with the [Arc Calibration] function.
Adjust or initialize "Pre-fuse Power" or "Pre-fuse Time" settings.

Insufficient "Overlap" setting

Adjust or initialize [Overlap] setting

View 3X User Manual | 27
Appendix III
The solutions for some common problems are provided below for your reference. If you are unable to resolve the issues, please reach out to the manufacturer directly for assistance. 1. Power does not turn off when press "ON/OFF" button.
· Press and hold the key "ON/OFF" until the LED flashes, release the button and the splicer will be turned off. 2. Issues with the splicer only capable of a few splicies with a fully charged battery pack.
· Battery power can diminish over time due to memory effects and extended storage. To address this, it is recommended to recharge the battery after allowing it to fully discharge.
· The battery pack has reached end of life. Install a new battery pack. · Don't use the battery at a low temperature. 3. Error message appears on monitor. · Refer to appendix ll. 4. High splice loss · Clean the V-grooves, fiber clamps, wind protector LEDs, and camera lenses. · Replace the electrodes. · Refer to appendix l. · The splice loss varies according to the cleave angle, arc conditions and fiber cleanliness. 5. Monitor suddenly turned off. · Enabling the power-saving function causes the splicer to enter a low-power state after a prolonged period of
inactivity. Press any key to take it off of standby. 6. Splicer power suddenly turned off.
· When you enable the power saving function, the splicer will turn the splicer power off after an extended period of inactivity.
7. Mismatch between Estimated splice loss and Actual splice loss. · The estimated loss is a calculated loss, so it can be used for reference only. · The optical components of the splicer may need to be cleaned.
8. Fiber protection sleeve does not shrink completely. · Extend the heating time.
9. Method to cancel heating process. · Press the "HEAT" button to cancel the heating process.
10. Fiber protection sleeve adhered to heating plate after shrinking. · Use a cotton swab or a similar soft tip object to push and remove the sleeve.
11. Forgot passwords. · Contact your nearest INNO Instrument technical team.
12. No arc power change after [Arc Calibration]. · The internal factor is calibrated and adjusted for the chosen arc power setting. The arc power displayed in each splice mode remains constant.
13. Forget to put the optical fiber in during the process of maintenance function. · You will need to open the windproof cover and place the prepared fibers in the V-groove and press the "SET" or "R" button to continue.
14. Fail to upgrade · When users use the "new" USB Drive to upgrade, the splicer may not be able to correctly identify the upgrade program file; you need to reset the USB Drive, and restart the splicer. · Check whether the upgrade file name and the format are correct. · If you cannot solve the problems, please contact the manufacturer directly.
15. Others · Please contact the manufacturer directly.

The End
* Products models and specifications are subject to change without prior notice.

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References

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