Z-4DI-2AI-2DO | ModBUS mixed I/O Modules | SENECAZE-2AI | Analog I/O Modules | SENECAZE-4DI-2AI-2DO | ModBUS mixed I/O Modules | SENECA
Installation Guide for SENECA models including: ZE-4DI Digital Output Modbus, Digital Output Modbus, Output Modbus, 2AI-2DO, Z-4DI, 2AI-2DO, ZE-2AI
ZE-2AI | Módulos E/S analógicos | SENECA
ZE-2AI | Analog I/O Modules | SENECA
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DocumentDocumentINSTALLATION MANUAL ZE-4DI-2AI-2DO / Z-4DI-2AI-2DO / ZE-2AI I/O modules, ModBUS RTU / ModBUS TCP-IP ZE-4DI-2AI-2DO Z-4DI-2AI-2DO ZE-2AI EN SENECA s.r.l. Via Austria, 26 35127 PADOVA ITALY Tel. +39.049.8705355 - 8705359 - Fax +39.049.8706287 For manuals in other languages and configuration software, visit: www.seneca.it/products/ze-4di-2ai-2do - www.seneca.it/products/z-4di-2ai-2do - www.seneca.it/products/ze-2ai This document is the property of SENECA srl. Copies and reproduction are prohibited unless authorised. The content of this document corresponds to the described products and technologies. Stated data may be modified or supplemented for technical and/or sales purposes. MI00543-2-EN 1/8 TECHNICAL SPECIFICATIONS STANDARDS EN61000-6-4 Electromagnetic emissions, industrial environment. EN61000-6-2 Electromagnetic immunity, industrial environment. EN60950 Security in information processing equipment ZE-4DI-2AI-2DO Z-4DI-2AI-2DO ZE-2AI RS485 RS485 RS232 USB RJ45 RS485 RS485 RS232 USB RS485 RS485 RS232 USB RJ45 INSULATION DI 1 DI 2 Communication DO 1 DI 1 Communication DI 2 DO 1 Communication DI 3 DI 3 AI 1 DI 4 AI 1 AI 2 Input Output DO 2 Power DI 4 Input Output AI 1 DO 2 Power AI 2 Supply AI 2 Supply 1500 V ~ 1500 V~ Input Power Supply 3000 V ~ 3000 V~ Temperature: Humidity: ENVIRONMENTAL CONDITIONS Altitude: Storage temperature: Protection degree: -25 ÷ + 70°C 30% ÷ 90% non condensing. Up to 2000 m above sea level -30 ÷ + 85° IP20. ASSEMBLY IEC EN60715, 35mm DIN rail in vertical position. CONNECTIONS Removable 3-way screw terminals, 5 mm pitch for cable up to 2.5 mm2 Rear connector IDC10 for DIN bar 46277 RJ45 micro USB Voltage: 11 ÷ 40 Vdc; 19 ÷ 28 Vac 50 60 Hz POWER SUPPLY Absorption: Typical: 1.5 W @ 24Vdc, Max: 4 W (ZE-4DI-2AI-2DO Z-4DI-2AI-2DO) Absorption: Typical: 1.5 W @ 24Vdc, Max: 2 W (ZE-2AI) DIGITAL INPUTS Number of channels 4. Configurable PNP or NPN. only Voltage input OFF < 4V, ON > 8V (max. 24 Vdc). Current input 20mA. ZE-4DI-2AI-2DO Max frequency 5 KHz. Absorbed current 3mA @ 12Vdc , 10mA @ 24Vdc Z-4DI-2AI-2DO COUNTERS: only ZE-4DI-2AI-2DO Z-4DI-2AI-2DO 4 x 32 bit resettable counters on non-volatile memory. DIGITAL OUTPUTS only ZE-4DI-2AI-2DO Z-4DI-2AI-2DO Number of channels 2. SPDT free contact relay. Max. voltage 250 Vac. Max. current 2A. Number of channels 2. Configurable mAdc or Vdc. ANALOGUE Voltage input 0 ÷ 30V. precision 0.1% of Full Scale. INPUTS Current input 0 ÷ 20mA precision 0.1% of Full Scale. Input protection 40V / 25mA. Resolution 16 bit. RS485 COM1 on IDC10 connector. RS485 or RS232 M10-M11-M12. COMMUNICATION PORTS Ethernet 100 baseT RJ45 front. (ZE-4DI-2AI-2DO, ZE-2AI) Side micro USB. 1500 V~ 2/8 PRELIMINARY WARNINGS The word WARNING preceded by the symbol indicates conditions or actions that put the user's safety at risk. The word ATTENTION preceded by the symbol indicates conditions or actions that might damage the instrument or the connected equipment. The warranty shall become null and void in the event of improper use or tampering with the module or devices supplied by the manufacturer as necessary for its correct operation, and if the instructions contained in this manual are not followed. WARNING: The full content of this manual must be read before any operation. The module must only be used by qualified electricians. Specific documentation is available via QR-CODE shown on page 1. The module must be repaired and damaged parts replaced by the Manufacturer. The product is sensitive to electrostatic discharges. Take appropriate measures during any operation. Electrical and electronic waste disposal (applicable in the European Union and other countries with recycling). The symbol on the product or its packaging shows the product must be surrendered to a collection centre authorized to recycle electrical and electronic waste. SETTING THE DIP-SWITCHES The position of the DIP-switches defines the Modbus communication parameters of the module: Address and Baud Rate The following table shows the values of the Baud Rate and the Address according to the setting of the DIP-switches: DIP-Switch status SW1 POSITION 1 2 3 4 5 6 7 8 BAUD RATE 9600 SW1 POSITION 3 4 5 6 7 8 ADDRESS #1 POSITION 10 TERMINATOR Disabled 19200 #2 Enabled 38400 57600 From EEPROM #... #63 From EEPROM LEGEND ON OFF Note: When DIP switches 1 to 8 are OFF, the communication settings are taken from programming (EEPROM). Note 2: The RS485 line must be terminated only at the ends of the communication line. DIP-SWITCHES SW1 All DIP switches in OFF position. For further information, refer to the USER MANUAL. RS232 or RS485 settings on terminals 10-11-12 (COM2 serial port) SW2 RS232 ON RS485 OFF 3/8 CONFIGURATION OF FACTORY SETTINGS All DIP-switches in Communication parameters of ModBUS protocol: RS485 and RS482/232 ports Communication parameters of micro USB port OFF 38400, 8, N, 1 Address 1 115200, 8, N, 1 Address 1 Analogue Input 1-2 VOLTAGE ModBUS CONNECTION RULES 1) Install the modules in the DIN rail (120 max) 2) Connect the remote modules using cables of an appropriate length. The following table shows cable length data: - Bus length: maximum length of the Modbus network according to the Baud Rate. This is the length of the cables that connect the two farthest modules (see Diagram 1). - Derivation length: maximum length of a derivation 2 m (see Diagram 1). Bus length 1200 m Derivation length 2 m Diagram 1 Module 1 Module 2 Module 4 Module 3 Ld Module 5 Bus length Ld= derivation length For maximum performance, it is recommended to use special shielded cables, such as BELDEN 9841. INSTALLATION REGULATIONS The module has been designed for vertical installation on a DIN 46277 rail. For optimal operation and long life, adequate ventilation must be provided. Avoid positioning ducting or other objects that obstruct the ventilation slots. Avoid mounting modules over heat-generating equipment. Installation in the bottom part of the electrical panel is recommended. Insertion in the DIN rail As shown in figure: 1. Insert the IDC10 rear connector of the module on a free slot of the DIN rail (the insertion is univocal since the connectors are polarized). 2. To secure the module to the DIN rail, tighten the two hooks on the sides of the IDC10 rear connector. Insertion on the DIN rail DIN rail MODULE 4/8 Power supply and Modbus interface are available using the Seneca DIN rail bus, via the IDC10 rear connector, or the Z-PC-DINAL-17.5 accessory. RS485 GND RS485 A RS485 B Power Supply AC / + Power Supply AC / - 1 IDC 10 Back connector (IDC 10) The illustration shows the meanings of the various IDC10 connector pins if signals are to be sent via them directly. Power Supply AC Ground Power Supply AC DIP SWITCH GNDSHLDG CANL / A ND CANL / B Z-PC-DINAL2-17.5 accessory use If the Z-PC-DINAL2-17.5 accessory is used, signals can be sent via terminal boards. The illustration shows the meaning of the various terminals and DIP-switch position (found in all supports for the DIN rail listed in Accessories) for the termination of the CAN network (not used for the Modbus network). GNDSHLD: Connection cable signal protection shield (recommended). USB PORT The module is designed to exchange data according to the modes defined by the MODBUS protocol. It has a micro USB connector and can be configured using applications and/or software programs. The USB serial port uses the following communication parameters: 115200,8,N,1 The USB communication port responds exactly like the RS485 or RS232 ports with the exception of the communication parameters. EASY SETUP is the software to use for the configuration. For further information go to the following website: www.seneca.it/products/ze-4di-2ai-2do - www.seneca.it/products/z-4di-2ai-2do - www.seneca.it/products/ze-2ai Android APP configuration PC software configuration CU -A-M- ICROO TG CU -A-MICROB CU-A- MICROB Check that the device in question is included in the list of products supported by the Easy Setup APP in the store. 5/8 ELECTRICAL CONNECTIONS Attention: the upper power supply limits must not be exceeded, as this might cause serious damage to the module. To meet the electromagnetic immunity requirements: - use shielded signal cables; - connect the shield to a preferential instrumentation earth system; - separate shielded cables from other cables used for power installations (transformers, inverters, motors, induction ovens, etc...). POWER SUPPLY Power supply Power supply Auxiliary voltage +12Vdc a 30mA 3 The power supply is connected to terminals 2 and 3. The supply voltage must be between: 2 11 and 40Vdc (indifferent polarity), or between 19 and 28 Vac. 1 The power supply source must be protected from any failures in the module by means of a suitably sized fuse. ANALOGUE INPUTS Voltage Active sensor current (4 wires) Passive sensor current (2 wires) + + 4GND 5AI1 6AI2 + 4GND + 5AI1 6AI2 1 12V 5A I1 6A I2 DIGITAL INPUTS (ONLY ZE-4DI-2AI-2DO and Z-4DI-2AI-2DO) The module has two analogue inputs that can be configured via software as voltage or current. For the configuration software, see the user manual 15 +12V 14 DI2 13 DI1 12V 20mA 15 +12V 14 DI2 13 DI1 Max 24V 15 +12V 14 DI2 13 DI1 18 DI4 17 DI3 0V 16 GND 18 DI4 17 DI3 16 GND DIGITAL OUTPUTS (ONLY ZE-4DI-2AI-2DO and Z4DI-2AI-2DO) N.A.1=19 CO.1=20 N.C.1=21 N.A.2=22 CO.2=23 N.C.2=24 COM2 SERIAL PORT 10 GND RS485 SERIAL 11 A(+) PORT 12 B (-) (SW2=OFF) 10 GND RS232 11 RX SERIAL PORT 12 TX (SW2=ON) 18 DI4 17 DI3 0V 16 GND The has two digital outputs with free contacts. The two figures show the internal relay contacts available. The module has a COM2 port configurable via the SW2 switch on terminals 10 -11-12 6/8 MODULE LAYOUT 35 mm 17.5 mm 111 mm 102.5 mm Single module dimensions LxHxD: 17.5 x 102.5 x 111 mm; Weight: 110 g; Enclosure: PA6, black Double module dimensions LxHxD: 35 x 102.5 x 111 mm; Weight: 110 g; Enclosure: PA6, black LED SIGNALS ON THE FRONT PANEL (ZE-4DI-2AI-2DO) LED IP/ PWR (Green) IP/ PWR (Green) Tx/ Rx (Red) ETH TRF (Green) ETH LNK (Yellow) DI1, DI2, DI3, DI4 (Red) DO1, DO2 (Red) FAIL (Red) STATUS ON Flashing Flashing Flashing ON On / Off On / Off Flashing MEANING Module powered and IP address acquired Powered module. Waiting for IP address from DHCP server Transmission and reception of data on at least one Modbus port: port COM 1, port COM 2 Packet transmission on Ethernet port Ethernet port connected Status of digital input 1, 2, 3, 4 Status of output 1, 2 Outputs in fail condition 7/8 LED SIGNALS ON THE FRONT PANEL (Z-4DI-2AI-2DO) LED PWR (Green) Tx/ RX (Red) DI1, DI2, DI3, DI4 (Red) DO1, DO2 (Red) FAIL (Red) STATUS ON Flashing On / Off On / Off Flashing MEANING Module powered Transmission and reception of data on at least one Modbus port: port COM 1, port COM 2 Status of digital input 1, 2, 3, 4 Status of output 1, 2 Outputs in fail condition LED SIGNALS ON THE FRONT PANEL (ZE-2AI) LED IP/ PWR (Green) IP/ PWR (Green) FAIL (Red) ETH TRF (Green) ETH LNK (Yellow) Tx1 (Red) Rx1 (Red) Tx2 (Red) Rx2 (Red) STATUS ON Flashing ON Flashing ON Flashing Flashing Flashing Flashing MEANING Module powered and IP address acquired Powered module. Waiting for IP address from DHCP server At least one of the two analogue inputs is out of scale (underscale-overscale) Packet transmission on Ethernet port Ethernet port connected Modbus packet transmission from device to port COM 1 Modbus packet transmission to port COM 1 Modbus packet transmission from device to port COM 2 Modbus packet transmission to port COM 2 CONTACT INFORMATION Technical support support@seneca.it Product information sales@seneca.it 8/8