Instruction Manual for JBC models including: CD-9BQF 100V, CD-1BQF 120V, CD-2BQF 230V, Soldering Station, CD-2BQF 230V Soldering Station, Station
7 lug 2021 — The sealing plug prevents undesirable flux vapors or particles from entering inside the tool. Its usage is highly recommended for intensive applications ...
17 ore fa — CD-B. INSTRUCTION MANUAL ... This manual corresponds to the following references: - CD-9BQF (100V) ... This allows the user to work at a lower temperature.
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DocumentDocumentINSTRUCTION MANUAL CD-B Soldering Station This manual corresponds to the following references: - CD-9BQF (100V) - CD-1BQF (120V) - CD-2BQF (230V) Packing List The following items are included: CD Control Unit ............................................1 unit General Purpose Handle ...................... 1 unit Ref. T245-A Power Cord ....................................................1 unit Ref. 0024092 (100V) 0023715 (120V) 0023714 (230V) Brass Wool .................................................... 1 unit Ref. CL6210 Sponge ............................................................ 1 unit Ref. S0354 2 Manual ............................................................. 1 unit Ref. 0023906 Features and Connections Cartridge Storage Quick Tip Changer Adjustable Stand: Intelligent Heat Management Process Screen w w w.j b c to o l s .c o m Cable Collector Tip Cleaner Brass Wool with Antisplash Membrane and Wiper Main Switch Fuse Power Socket General Purpose Handle Ref. T245-A Equipotential Connection Earth Fuse USB-B Connector Fume Extractor Connector 3 Adjustable Stand Adjust the tool stand to suit your work position. Cable Collector (Ref. CC1001) The Cable Collector keeps the cable away from the work area and prevents that the weight of the cable from disturbing the operator while soldering. Tip Cleaner Insert the cable into the clip and then insert into the Cable Collector. Do not leave the cable longer than necessary to reach the work area freely. The Cable Collector is flexible. It accompanies and adapts to the movements during the soldering process. Select the option to suit your needs and improve the thermal transfer of the tip. Splashguard Ref. 0017576 When using the brass wool, it prevents splashing of solder particles. Antisplash Membrane Ref. 0017574 Prevents splashing and keeps the work area clean. Brass Wool Ref. CL6210 Very effective cleaning method. Leaves a small layer of solder on the tip preventing oxidation between cleaning and rewetting. 4 If the tip is very dirty, JBC recommends first cleaning it with the wiper Wiper to remove excess solder. Ref. CL0160 A temperature resistant receptacle for removing excess solder by gently tapping or wiping. Removing the Splashguard 1. Unlock the splashguard. 2. Lift off. w w w.j b c to o l s .c o m OK Lock More cleaning options (not supplied): Inox Wool Ref. CL6205 Stronger cleaning method than brass wool. Wiper Ref. CL0160 Metal Brush Ref. CL6220 When used carefully, it provides a more thorough cleaning. Sponge Ref. S0354 Tapping: Tap gently to remove excess solder. Wiping: Use the slots to remove remaining particles. The softest cleaning method. Keep the sponge damp with distilled water when working to avoid tip wear. 5 Changing the Grips Easily replace the grips using the slip-on tabs. Note: For the different handles are different grips available. Handels: T245-A / T245-C / T245-GA T210-A / T210-NA T245-PA T210-PA Grip ref.: 0016057 (green) 0018658 (green) 0021528 (blue) 0023310 (blue) 1. Inserting Tabs 2. Inserting Handle 3. Removing Tabs tabs new grip Put the slide-on tabs into the new grip. Push the grip with the tabs onto the handle. Hold the grip and pull the tab. Use a pliers if necessary. Sealing Plug Replacement The sealing plug prevents undesirable flux vapors or particles from entering inside the tool. Its usage is highly recommended for intensive applications when soldering is exposed to FOD environments or for applications where the soldering iron works close to vertical position. Note: For the different handles are different sealing plugs available. Handels: T245 / T470 Sealing plug ref.: OB2000 T210 OB1000 Before replacing the sealing plug, unplug the power supply and make sure the device is not hot. 1. Removing Sealing Plug 2. Mounting Position 3. Inserting Sealing Plug Sealing Plug Handle Enter, not deeper than 8mm, a small shaft or screwdriver and lift and pull the sealing plug. Never use a cartridge to do this operation. Note: The chamfered side has to be positioned towards the handle. Push the sealing plug inside the handle until the sealing plug and handle edges are aligned. 6 Quick Tip Changer w w w.j b c to o l s .c o m Save time and change cartridges safely without switching the station off. 1. Removing 2. Inserting 3. Fixing A C B Place the handpiece in the extractor and pull to remove the cartridge. Place the handpiece on top of the new cartridge and press down slightly. Use the holes for fixing the cartridge* as follows: A. For straight C210. B. For curved C210. C. For C245. *Important: It is essential to insert the cartridges as far as the mark for a proper connection. Mark Compatible Cartridges The CD-B stations work with C245 cartridges and T245 handles. Find the model that best suits your soldering needs in www.jbctools.com Conical Chisel Conical Bent Bevel A B Special Models 7 Operation The JBC Most Efficient Soldering System This revolutionary technology is able to recover tip temperature extremely quickly. This allows the user to work at a lower temperature. As a result, tip life increases by 5. 1. Work 2. Sleep 3. Hibernation Long time in the stand When the tool is lifted from the stand the tip will heat up to the selected temperature. When the tool is in the stand, the temperature falls to the preset sleep temperature. After longer periods of inactivity, the power is cut off and the tool cools down to room temperature. Selected temp 3 5 0 oC 350 0 c Power 5% Sleep 3500c Sleep temp 150oC Hibernation 3500c Tool in the stand, no heat · Change temperature (from 90 to 450ºC) Steps ± 5 Steps ± 50 Through menu settings: · Select temperature levels · Fix one temperature 8 Through menu settings: · Change Sleep temperature · Set Sleep delay (from 0 to 9 min or no Sleep) Through menu settings: · Change Hibernation delay (from 0 to 35 min) Control Process Work Screen The work screen provides useful information of tool status in real time. Earth Fuse warning is shown when fuse is blown. Replace the fuse. Menu Fixed temp. 3 5 0 oC Levels ºC 2 7 0 3 5 0 4 0 0 Selected temp. 3 5 0 oC 350 c0 EARTH FUSE -10 Power 5% Menu Screen Default PIN: 0105 Main menu Exit 1 Reset settings 2 Station settings 3 Tool settings 4 Counters 5 Program version w w w.j b c to o l s .c o m Displays a specific fixed temp. Shown when you have selected temp. levels. The values must be adjusted for the task. "Temp. Adjust" parameter. It provides a more precise adjustment between the selected temp and the actual one. Help Information Station settings 1 Temp unit 2 Maximum temp 3 Minimum temp 4 Metronome Celsius 4000C 2000C ---- 5 Beep ON 6 QST ON 7 PIN ON 8 Change PIN Back Tool settings 1 Fix one temp ----- 2 Temp levels set OFF 3 Sleep delay 0 min Tool 210 4 Sleep temp 1500C 5 Hibernation delay 10 min 6 Temp adjust + O OC B a c k Tool 210 Total Counters 1 Plugged hours 0 2 Working hours 0 3 Sleep hours 0 4 Hibernation hours 0 5 No tool hours 0 6 Sleep cycles 0 Back Troubleshooting Station troubleshooting available on the product page at www.jbctools.com 9 Parameters Be careful when using these parameters as they may reduce the tip life if not used properly. Please follow the recommended guidelines: Station Settings Parameter Description Recommendations Warnings Temperature Unit Celsius (ºC) or Fahrenheit (ºF) N/a Maximum Temperature Set the maximum temperature to work with. Max. temp by default is 400°C (750°F). This is considered high enough to work with most lead-free applications. Minimum Temperature Set the minimum temperature to work with. Min. temp. by default is 200ºC (392ºF). This is considered to be a proper starting point for leaded applications. The station temperature range is 90-450ºC (190-840ºF). Change the temperature limits when working with less common applications such as low / high melting point soldering (HMP) or plastics (e. g. riveting). In most cases, working with temperatures over 400°C (750°F) can damage the PCB and its components. Even in short time periods of tip contact with the soldering joint, the flux may not work properly and could seriously reduce tip life. If the solder joint requires more power (e.g. multilayered or high dissipation boards), JBC strongly recommends using other aids like preheaters. Metronome This activates a beep sound. Frequencies vary from 1 to 50 seconds. Useful for setting a work rate N/a in repetitive jobs. The beep lets you know the length of time the tip must be in contact with the soldering joint. Beep Enable/disable the beep N/a N/a sound of the keypad. QST Enable/disable QST. N/a N/a Pin Enable/disable pin prompt. N/a N/a Change Pin Change the default security PIN number (0105). The PIN must be entered every time a parameter is changed. N/a 10 w w w.j b c to o l s .c o m Tool Settings Parameter Description Recommendations Warnings Fix One Temperature Ideal for soldering more than N/a Fix a value within the one component at a specific temperature range of the temperature. The station will station (90-450ºC/190-840ºF). reject any attempt to change the temperature. Temperature Levels Set This allows a quick change N/a Similar to "Fix one temp" between 3 different tempe- parameter. In this case, the ratures. Set them according user can set up to 3 values for to the allowed values for your different power requirements. soldering applications. Sleep Delay Set the time that the tool will remain at the selected temperature when in the stand before entering sleep mode. The tip temperature will then drop to the Sleep temperature. Because our tools reach the working temperature from the deafult Sleep mode in only a few seconds, this parameter is preset to 0 min. Once the tool is returned to the stand the temperature will automatically drop to the sleep temperature, extending tip life and avoiding oxidation. Retinning the tip before placing the tool in the stand will protect the tip and extend its life. Setting these parameters to higher values will unnecessarily accelerate oxidation and shorten tip life especially when working with temperatures up to 450°C (840°F). Sleep Temperature This is the set temperature the tip reaches when returned to the stand. The sleep temperatures are set to achieve a balance between preventing oxidation and reaching the working temperature in a few seconds. 11 Tool Settings Parameter Description Recommendations Warnings Hibernation Delay Set the time the tool will remain at Sleep temperature before entering the Hibernation mode. At this time, the power supply is cut off and the tip remains at room temperature. This function completely protects the tip from oxidation during long periods of inactivity while the tool is in the stand. Retinning the tip before placing the tool in the stand also helps prevent oxidation and extends the life of the tip. Increasing the default value will accelerate oxidation and shorten the tip life. Temp Adjustment It provides a more precise adjustment between the selected temperature and the actual one. Set values within ±50°C (± 90°F) to achieve zero error. JBC strongly recommends the use of TID-A or TIA-A Thermometers to obtain precise readings. When the user changes the cartridge type, the parameter should be reset to 0°C/F or to the value needed for this cartridge. E.g. If a correction of +20°C (+36°F) is set for a thick cartridge and then the user changes to a thinner one whitout resetting the temperature adjustment, he would be working at a higer temperature than needed for this thinner cartridge, which does not need any temperature adjustment. 12 USB Connector w w w.j b c to o l s .c o m Download the latest software from our website to improve your soldering station. JBC Updater www.jbctools.com/software.html Update the station software via USB connection: Cable USB AB JBC Updater JBC Web Manager www.jbctools.com/manager.html Manage and monitor as many stations as your PC can handle by using the JBC Web Manager. You can export data to another PC. Cable USB AB USB Hub JBC Web Manager any JBC station Manager Settings Change settings for a group of JBC stations at the same time. Register Settings Create graphs of the soldering process in real time with power and temperature data. 13 Maintenance Before carrying out maintenance, always switch the device off and disconnect it from the mains. Allow the equipment to cool down. - Clean the station screen with a glass cleaner or a damp cloth. Clean periodically - Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts. - Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status. - Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint. - Periodically check all cables and tubes. - Replace any defective or damaged pieces. Only use original JBC spare parts. - Replace a blown fuse as follows: Fuse holder TOOL 1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off. 2. Insert the new fuse into the fuse holder and return it to the station. EARTH AUX - FUSE When this warning appears on the main screen Earthing Fuse must be replaced EARTHING FUSE USE ONLY WITH A 250 V FUSE - Repairs should only be performed by a JBC authorized technical service. 14 Safety w w w.j b c to o l s .c o m It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion. - Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire. - The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire. - Do not work on electrically live parts. - The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position. - Do not leave the appliance unattended when it is on. - Do not cover the ventilation grills. Heat can cause inflamable products to ignite. - Avoid flux coming into contact with skin or eyes to prevent irritation. - Be careful with the fumes produced when soldering. - Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm. - Utmost care must be taken with liquid tin waste which can cause burns. - This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance. - Maintenance must not be carried out by children unless supervised. 15 Specifications CD-9BQF 100V 50/60Hz. Input fuse: T2A. Output: 23.5V. CD-1BQF 120V 50/60Hz. Input fuse: T2A. Output: 23.5V. CD-2BQF 230V 50/60Hz. Input fuse: T1A. Output: 23.5V. - Output Peak Power: - Temperature Range: - Idle Temp. Stability (still air): - Temp. accuracy: - Temp. adjustment: - Tip to ground voltage/resistance: - Earthing Fuse: - Connections: - Ambient operating temp: - Control Unit Dimensions / Weight: (L x W x H) 130W 90 - 450 °C / 190 - 840 °F ±1.5ºC (±3ºF) / Meets and exceed IPC J-STD-001 ±3% (Using reference cartridge) ±50ºC / ±90ºF (Through station menu setting) Meets and exceed ANSI/ESD S20.20-2014 IPC J-STD-001F F 1.25A USB connector station-PC RJ12 Connector 10 - 50 ºC / 50 - 122 ºF 170 x 176 x 145 mm / 2.8 kg 6.7 x 9.7 x 5.7 in / 6.17 lb - Total Net Weight: - Total Package Dimensions / Weight: (L x W x H) 3 kg / 6.61 lb 234 x 234 x 258 mm / 3.15 kg 9.2 x 9.2 x 10.2 in / 6.94 lb Complies with CE standards ESD protected housing "skin effect" Warranty JBC's 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase. This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility. 0023906-0221 www.jbctools.com