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Instruction Manual for DRAZICE models including: TJ6 4 - 2 Screw Mounted Electrical Heating Unit, TJ6 4 - 2, Screw Mounted Electrical Heating Unit, Electrical Heating Unit, Heating Unit, Unit
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DocumentDocumentOPERATING AND INSTALLATION MANUAL SCREW-MOUNTED ELECTRICAL HEATING UNIT TJ 6/4" - 2 TJ 6/4" - 2,5 TJ 6/4" - 3,3 TJ 6/4" - 4,5 TJ 6/4" - 6 TJ 6/4" - 9 TJ 6/4" S - 2,5 Druzstevní závody Drazice - strojírna s.r.o. Drazice 69, 294 71 Benátky nad Jizerou Phone.: +420 /326 370 911 E-mail: export@dzd.cz CONTENTS 1 PRODUCT TECHNICAL SPECIFICATION....................................................................................................... 4 1.1 FUNCTION DESCRIPTION ................................................................................................................... 4 1.2 ADVICE FOR CUSTOMERS .................................................................................................................. 4 1.3 CONSTRUCTION AND BASIC DIMENSIONS OF THE HEATING UNIT .................................................. 4 2 OPERATION AND FITTING INSTRUCTIONS................................................................................................. 7 2.1 ASSEMBLY .......................................................................................................................................... 7 2.2 ELECTRICAL INSTALLATION................................................................................................................ 8 2.2.1 GENERAL INFORMATION for ELECTRICAL INSTALLATION ......................................................... 8 2.2.2 WIRING SCHEME........................................................................................................................ 8 2.3 HEATING UNIT OPERATION ............................................................................................................... 9 2.4 INSPECTION, MAINTENANCE............................................................................................................. 9 2.5 MOST FREQUENT FUNCTION FAILURES AND THEIR CAUSES .......................................................... 10 3 IMPORTANT NOTICES .............................................................................................................................. 10 3.1 INSTALLATION REGULATIONS.......................................................................................................... 10 3.2 SPARE PARTS.................................................................................................................................... 11 3.3 DISPOSAL OF PACKAGING MATERIAL AND NON-FUNCTIONING PRODUCT.................................... 11 - 2 - CAREFULLY READ THIS MANUAL BEFORE INSTALLING THE PRODUCT ACCESSORIES! Dear customer, Druzstevní závody Drazice - strojírna s.r.o., would like to thank you for your decision to use a product of our brand. The product is not intended to be controlled by a) people (including children) with reduced physical, sensual, or mental capacities, or b) people with insufficient knowledge and experiences unless supervised by responsible person, or unless properly instructed by such responsible person. The manufacturer reserves the right for engineering modification of the product. It is recommended to use the product in indoor environment with air temperatures from +2 °C to +45 °C and a relative humidity up to 80 %. Product's reliability and safety is proven by tests implemented by the Engineering Test Institute in Brno. Made in the Czech Republic. Meaning of pictograms used in the Manual Important information for heater users. Abiding by the recommendations of the manufacturer serves to ensure trouble-free operation and the long service life of the product. Caution! Important notice to be observed. - 3 - 1 PRODUCT TECHNICAL SPECIFICATION 1.1 FUNCTION DESCRIPTION The screw-mounted electrical heating unit (heating unit) is designed exclusively for water heating. It is designed as an additional heating source in water heaters connected in a system with solar collectors. It can also be used as an additional source of heating in accumulation tanks. If the installation requirements are obeyed, it can be used as the main source of heating by a heater, or for other purposes. It is not intended for use in stainless tanks. Types with extended cooling compartment can be used in accumulation tanks marked with v6 and v7. Water is heated by tubular heating element. Thermowell contains sensors of a safety fuse and a thermostat (both devices are in a single block). The thermostat controls the set temperature of water. In case of a failure, the safety fuse switches off electricity supply in all poles within the temperature range of 0 - 90 °C. 1.2 ADVICE FOR CUSTOMERS Prior to putting the heating element into operation, re-measuring of insulation resistance is recommended. The insulation resistance in cold must not be below 50 M. If the insulation resistance is lower, we recommend drying the heating element. Both electric and water installation must follow and meet requirements and regulations relevant in the country of use. 1.3 CONSTRUCTION AND BASIC DIMENSIONS OF THE HEATING UNIT The heating unit consists of an electrical heating element with a connecting thread G 6/4" (Figure 1 to Figure 3). Heating elements are electrically isolated from the metal head with a connecting thread. A resistor for discharge/grounding current is installed, which is part of the cathodic protection of the tank against corrosion. The design of the heating element partially balances the potential difference of the electrochemical reaction in the tank filled with water and the heating element. The life of the anode is extended, the resistance of the heating element/element increases. A thermostat and a safety fuse; the element's operation control light; and a connecting terminal board are placed under the wiring plastic cover (Figure 21 to Figure 44). To use the OKC ... NTR, NTRR, OKCE ... NTR, NTRR heaters in solar systems with reheat by means of electricity, the heaters have a G 6/4" neck placed for mounting a secondary electrical heating unit. The heating unit is placed above the lower exchanger. - 4 - TJ 6/4" Thermostat button Electrical wiring cover Heating element Thermostat control Control light Figure 1 TJ 6/4" S 2,5 kW Electrical wiring cover Heating element Figure 2 Control lights, to phase switching Figure 3 Figure 4 Type TJ 6/4" - 2 kW and type TJ 6/4" - 2,5 kW are equipped with a 2,5 m long power supply cable with Flexo Euro fork. - 5 - TYP E OUTPUT CONNECTION HEATING TIME FROM 10 °C TO 60 °C (approx.150 l) RECOMMENDED BREAKER ELECTR. PROTECTION SET TEMPERATURE SCOP E UNIT EXTENSION LENGTH (L) COLD PART OF THE HEATING UNIT(L1) WEIGHT kW hrs A °C mm mm kg TJ 6/4" 2 2 1 PE-N AC ~ 230 V/50 Hz 4.5 16 IP 44 5 - 74 380 150 1.2 TJ 6/4" 2.5 2.5 1 PE-N AC ~ 230 V/50 Hz 4 16 IP 44 5 - 74 405 150 1.3 TJ 6/4" 3.3 3.3 3 PE-N AC ~ 3x230 V/50 Hz 2.7 3x 10 IP 44 5 - 74 325 *60 1.7 TJ 6/4" 4.5 4.5 3 PE-N AC ~ 3x230 V/50 Hz 2 3x 10 IP 44 5 - 74 500 150 2 TJ 6/4" 6 6 3 PE-N AC ~ 3x230 V/50 Hz 1.5 3x 16 IP 44 5 - 74 520 150 2 TJ 6/4" 9 9 3 PE-N AC ~ 400 V/50 Hz 1 3x 20 IP 44 5 - 74 690 150 2.3 TJ 6/4" S - 2,5 2,5 1 PE-N AC ~ 230 V/50 Hz 4 16 IP 44 5 - 74 405 150 1,3 Extension lengths are in a tolerance of ± 10 mm. *Attention! In the TJ 6/4" 3.3kW heating unit, the cold part is shorter than in other types. The pipe must be as long as the length of the TJ cold part - see Fig. 5 Table 1 PIPE LENGTH COLD PART OF THE HEATING UNIT HEATING UNIT INSTALLATION LENGTH Figure 1 - 6 - 2 OPERATION AND FITTING INSTRUCTIONS 2.1 ASSEMBLY The heating unit shall be mounted in the heater's neck. The end of the thread is provided with a rubber seal. To ensure better tightness we recommend the screw joint being additionally sealed with cannabis, a Teflon sealing tape or with a mastic sealant (be careful - choose a mastic sealant suitable for demountable joints). Tighten the element properly. If the cable bushing is not directed upright down, loosen the 4 screws on the plastic cover bottom. Turn the cover (not more than by 180°) to the desired position and retighten the screws. Check whether the live parts of the wiring do not touch. The space in front of the electrical heating unit equal to the installation length + 50 mm must be left free for installation, etc. A sealing ring is part of the heating unit package. 1) Water heater 2) Electrical heating unit TJ 3) Sealing ring Figure 6 - 7 - 2.2 ELECTRICAL INSTALLATION 2.2.1 GENERAL INFORMATION FOR ELECTRICAL INSTALLATION The heating unit is connected to a 230 V (400 V) / 50 Hz electrical network conductor with a corresponding section and a protection adequate to the heating element output. Notice: Perform the installation in compliance with applicable CSN standards. 2.2.2 WIRING SCHEME TJ 6/4" - 2 TJ 6/4" - 2,5 TJ 6/4" - 3.3 TJ 6/4" - 4.5 TJ 6/4" 6 RS = surge resistor R = heating resistor/element Figure 7 Figure 8 - 8 - TJ 6/4" S 2,5 TJ 6/4" - 9 RS = surge resistor R = heating resistor/element Figure 9 Figure 10 2.3 HEATING UNIT OPERATION Simple control of TJ 6/4" consists only of setting the desired temperature on the control thermostat knob. The setting range is 5 - 74 °C. The recommended set temperature is 60 °C approximately. The * symbol - fuse against freezing 5 - 8 °C. When the control light is on, the element is running. 2.4 INSPECTION, MAINTENANCE Maintenance involves decalcification of the heating element in certain time intervals selected by water hardness at the place of use. Damage to the heating element due to calcareous sediments is not accepted by the manufacturer as a reason for complaint. Notice: If the heating unit is used in an accumulation heater, the wear of the anode rod of the heater may deteriorate. We recommend checking it more frequently. Consider the instructions of the manufacturer regarding the exchange of the anode rod. - 9 - 2.5 MOST FREQUENT FUNCTION FAILURES AND THEIR CAUSES FAILURE SYMPTOM The element operation light is not on. SOLUTION The safety fuse is non-self-returning. It is activated by pressing a button on the thermostat body. If the heating element fails, there is no indication, and the control light is on even when the thermostat is active. Have the heating unit repaired by an authorized company. Table 2 Do not attempt to repair the failure yourselves. Seek either expert or service help. It does not take much for an expert to remove the defect. When making a repair appointment, report the type and serial number you find on the performance plate of your water heater. 3 IMPORTANT NOTICES The thermal fuse disconnects the power supply when the water temperature exceeds 90 °C. After checking and repairing the cause of the temperature control malfunction in the deenergized state and cooling the water to room temperature, the fuse can be manually reset by pressing the latching mechanism. The following cases do not entitle the Customer to exercise the right from defective performance: - damage caused by dry operation - damage caused by lime scale deposits - damage caused by chemical or electrochemical influences - damage due to incorrect voltage, lightning strike, or voltage surges - it is not permissible to make changes to the electrical wiring 3.1 INSTALLATION REGULATIONS - When active, the element and the termowells have to be surrounded with a sufficient amount of water from all sides. - Thermic water flow must not be prevented. - Mounting positions - horizontal or vertical from under. - The length of the 6/4" neck shall not exceed 70 mm. If longer, the variant with an extended cooling compartment has to be used. - If the length of the neck is within 100 mm, it has to be extended on the water side, or undercut in a minimum length of 40 mm to the minimal diameter of 50 mm. - The maximum pressure in the tank is 10 bar. - 10 - Both the electric and water installation must follow and meet the requirements and regulations relevant in the country of use! 3.2 SPARE PARTS Always state the type of the heating unit and the name of the spare part when placing an order. - Thermostat and safety fuse - Conductors - Sealing ring 3.3 DISPOSAL OF PACKAGING MATERIAL AND NONFUNCTIONING PRODUCT A service fee for providing return and recovery of packaging material has been paid for the packaging in which the product was delivered. The service fee was paid pursuant to Act No 477/2001 Coll., as amended, at EKO-KOM a.s. The client number of the company is F06020274. Take the water heater packages to a waste disposal place determined by the town. When the operation terminates, disassemble, and transport the discarded and unserviceable heater to a waste recycling center (collecting yard), or contact the manufacturer. 8-1-2025 - 11 -