greenfire GF55 Freestanding and Fireplace Insert Pellet Stove Instruction Manual

Instruction Manual for greenfire models including: GF55, GFI55, GF55 Freestanding and Fireplace Insert Pellet Stove, Freestanding and Fireplace Insert Pellet Stove, Fireplace Insert Pellet Stove, Insert Pellet Stove, Pellet Stove

Greenfire GF55 & GFI55 Freestanding and Fireplace Insert Pellet Stove

GF55/GFI55 Tech English Manual

Pellet Stove GF55 - Estates Chimney & Fireplace Inc.

Pellet Fireplace Insert GFI55 - Estates Chimney & Fireplace Inc.

File Info : application/pdf, 36 Pages, 2.23MB

GF55-919-572e-tech

Greenfire® GF55 & GFI55
TECHNICAL MANUAL
Freestanding and Fireplace Insert Pellet Stove

French Manual: https://bit.ly/3l4sqbo Manuel en Français : https://bit.ly/3l4sqbo

WARNING:

FOR YOUR SAFETY:

Improper installation, adjustment, alteration, Do not store or use gasoline or other flammable

service or maintenance can cause injury, vapours and liquids in the vicinity of this or

property damage, or loss of life.

any other appliance.

Refer to this manual. For assistance or additional information consult an authorized installer or service agency.

Installation and service must be performed by an authorized installer or service agency.

Tested by:

IMPORTANT: SAVE THESE INSTRUCTIONS

919-572e

0268PM025E

FPI FIREPLACE PRODUCTS INTERNATIONAL, LTD. 6988 VENTURE ST., DELTA, BC, CANADA V4G 1H4

06.20.22

Safety Note: If this stove is not properly installed, a house fire may result. For your safety, follow the installation instructions, contact local building, fire officials, or authority having jurisdiction about restrictions and installation inspection requirements in your area.
The authority having jurisdiction should be consulted before installation to determine the need to obtain a permit.
Emissions and Efficiency - GF55 / GFI55: This manual describes the installation and operation of the Regency GF55/GFI55 pellet heaters. This heater is U.S. ENVIRONMENTAL PROTECTION AGENCY certified to comply with 2020 particulate emission standards. Under specific test condition this heater has been shown to deliver heat at rates raging from: 8,894 - 45,000 Btu/hr Efficiency: 74.5% LHV / 70% HHV
0268PM025E
FIRE EXTINGUISHER AND SMOKE DETECTION: All home with a pellet burning stove should have at least one fire extinguisher in a central location known to all the household. Smoke detectors and carbon monoxide detectors should be installed maintained in the room containing the stove. If it sounds the alarm, correct the cause but do not deactivate. You may choose to relocate the smoke the smoke detection device within the room; DO NOT REMOVE THE SMOKE OR CARBON MONOXIDE DETECTORS FROM THE ROOM.
WARNING: This wood heater needs periodic inspection and repair for proper operation. It is against federal regulation to operate this wood heater in a manner inconsistent with operating instructions in this manual.
WARNING: This wood heater has a manufacturer set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or other wise operate this wood heater in a manner inconsistent with operating instructions in this manual.

Greenfire Pellet Stove and Insert Technical Manual

TABLE OF CONTENTS

*This manual is designed for the technician in conjunction with the owner's manual.*

SAFETY LABEL
Copy of Serial No. Decal ............................................4 Decal Location ..........................................................4
UNIT DIMENSIONS
GF55 Freestanding Pellet Stove ..................................5 GFI55 Fireplace Pellet Insert ......................................6
INSTALLATION
Important Safety Information.....................................7 Safety Warnings & Recommendations .........................7 Removing Pellet Stove From Pallet..............................8 Opening the Door......................................................8 Locating the Pellet Appliance......................................8
GF55 Freestanding Pellet Stove ..................................9 Clearances to Combustibles ..................................9 Alcove Clearances ................................................9 Mobile Home Installation ......................................9 Vent Termination Requirements...........................10 Exhaust & Fresh Air Intake Location ....................11 Outside Fresh Air Connection .............................. 11 Corner Through Wall Install ................................11 Horizontal Exhaust Through Wall Install...............12 Vertical Rise with Horizontal Termination..............13 Through Concrete Wall with Vertical Rise .............13 Inside Vertical Installations .................................13 Outside Vertical Installations ...............................14 Hearth Mount Installations..................................14

GFI55 Pellet Insert ..................................................15 Clearances to Combustibles ................................15 Fireplace Specifications.......................................15 Pedestal & Leveling Legs ....................................15 Hopper Cover & Adjusting Hopper Height ............15 Exhaust & Fresh Air Intake Location ....................16 Outside Fresh Air Connection .............................. 16 Masonry Fireplace Insert Install...........................16 Positive Flue Connection without a Full Reline (USA only) ...................................... 17 Control Panel in Surround Panel ..........................18 Surround Panel Installation .................................18
Plated Door Installation ...........................................19 Thermostat Installation............................................19 Slider/Damper Set-Up............................................. 20
TROUBLESHOOTING
Troubleshooting FAQ's .............................................21 Wiring Diagram .......................................................23
PARTS LIST
Parts List & Components..........................................24 Pellet Stove Components .........................................25 GF55 Freestanding Pellet Stove ................................26 GFI55 Pellet Insert ..................................................27
WARRANTY
Warranty ................................................................28 Exclusions and Limitations .......................................29

Greenfire Pellet Stove and Insert Technical Manual

SAFETY LABEL
On the GF55 the safety label is located on the underside of the hopper lid. On the GFI55 the safety label is located on the hopper cover behind the top faceplate.

GFI55 DECAL LOCATION

When locating the rating plate on a GFI55 the surround must be removed. (Refer to page 18 in the manual) Once the Surround has been removed the rating plate will be located on the top of the unit as shown below. DO NOT REMOVE DECAL FROM UNIT.

334
Serial No. / No de série :

Greenfire Model / Modèle :
GF55 (stove/poêle) GFI55 (insert/encastrable)) 0268PM025E

DO NOT REMOVE THIS LABEL / NE PAS RETIRER CETTE ÉTIQUETTE

INSTALLED AS A FREESTANDING STOVE MODEL / À INSTALLER COMME UN MODÈLE DE POÊLE AUTOPORTANT: Minimum clearances to combustible materials./ Dégagements minimaux par rapport aux matériaux combustibles.

Backwall/Mur du fond D B

Sidewall/Mur latéral

Adjacent wall/Mur adjacent

GF55 DECAL LOCATION

Locate the rating plate on the GF55 by lifting up the hopper lid. The rating plate will be located on the underside of the hopper lid. (See below picture) DO NOT REMOVE DECAL FROM UNIT.

Ouput Rating (puissance de sortie): 9,000 to 23,500 BTU/Hr (2.6 to 6.89 kWh) Listed Room Heater, Pelletized Fuel Type (Appareil de chauffage à granules certifié)
Suitable For Mobile Home Installation (Approuvé pour installation dans une maison mobile) Conforms to (conforme à): ASTM E1509-12 Certified to (certifié): ULC S627-00 / ULC S628-M93

Manufactured in Canada for / Fabriqué dans le Canada pour:
FPI Fireplace Products International Ltd. Delta, BC, Canada

Certified for use in Canada & USA Certifié pour installation au Canada et aux Etats-Unis.

A Sidewall to Unit (Du mur latéral à l'appareil) B Backwall to Unit (Du mur du fond à l'appareil) C Corner to Unit (Du coin à l'appareil) D Wall to vent (Du mur à la ventilation)

This pellet appliance has been tested and listed for use in manufactured homes in accordance with Oregon Administration Rules 814-23-900 through 814-23-909. E From door opening of unit to edge of floor protection

Install and use only in accordance with the Manufacture's installation and operating instructions. Contact local building or fire officials about restrictions and
installation inspection in your area. Do not connect this unit to a chimney flue serving another appliance. See local building codes and manufacturers instructions for
precautions required for passing a chimney through a combustible wall or ceiling. Electrical rating: 120 volts, 60 hz, 4.3 Amps. Route cord away from the heater / Cet appareil a été testé et répertorié pour une utilisation dans les maisons préfabriquées conformément aux règlements du gouvernement de l'Oregon, de 814-23-900 à 814-23-909. Installer et utiliser cet appareil seulement selon les consignes d'installation et d'utilisation du fabricant. Contacter les autorités locales de la construction ou de la protection incendie concernant les restrictions et l'inspection de l'installation au niveau local. Consulter les codes de bâtiment locaux et les

(De l'ouverture de la porte de l'appareil à la bordure de protection du plancher. NOTE: A combustible floor must be protected by a non-combustible material - Width 27" (686mm) by depth 34" (864mm) / REMARQUE : Un plancher combustible doit être protégé par un matériau non combustible - 27 po (686 mm) L x 34 po (864 mm) P
Minimum Alcove Width (Largeur minimale de l'alcôve)

instructions du fabricant pour les précautions à prendre lorsque une cheminée doit être installée à travers un mur ou un plafond combustible. ALIMENTATION

Minimum Alcove Height (Hauteur minimale de l'alcôve)

6" (152 mm) 3" (76 mm) 2" (51 mm) 3" (76 mm) 6" (152 mm)
36" (914 mm) 48" (1219 mm)

FS Model/

Modèle

autoportant

E
Floor Protection/Protection du plancher The unit can be installed on a hard,
stable non-combustible surface / L'appareil peut être installé sur une

ÉLECTRIQUE : 120 Volts, 60 Hz, 4,3 A. Maintenir le câble électrique à l'écart de l'appareil de chauffage.

Maximum Alcove Depth (Profondeur maximale de l'alcôve)

30" (762 mm)

surface non combustible stable et

Greenfire Pellet Stove and Insert Technical Manual

For Use With Only Pelletized Wood fuels. Keep viewing and ash removal doors tightly closed during operation. Only replace glass with ceramic glass. Components

required for installation: a 3 inch (75 mm) or 4inch (100 mm) listed PL vent, complete with components. Insert and Hearth mount installations; a listed single wall INSTALLED AS A FIREPLACE INSERT STOVE MODEL / À INSTALLER COMME

chimney liner may be used. Inspect and clean Exhaust Venting system frequently / À utiliser avec des combustibles sous forme de granules uniquement. Faire fonctionner seulement avec la porte de visualisation et la porte de retrait des cendres complètement fermées. Remplacer seulement la vitre par une vitre en

UN MODÈLE DE POÊLE ENCASTRABLE : Minimum clearances to combustible materials./ Dégagements minimaux par rapport aux matériaux combustibles.

dure.

céramique. Composants requis pour l'installation : ventilation PL approuvée de 3 po (75 mm) ou 4 po (100 mm) avec pièces. Installations murales de l'encastrable : A Sidewall to Unit (Du mur latéral à l'appareil)

8" (203 mm)

une doublure de cheminée approuvée à simple paroi peut être utilisée.

B Top of unit to an unshielded 8" (203 mm) mantle

To Start Stove: Press the ON / OFF button. If the auger needs to be primed, press the Manual Auger Feed button until fuel starts to drop into the Burn

(Du dessus de l'appareil au manteau non blindé 8 po (203mm) 8" (203 mm)

Pot. To Operate Stove: MANUAL MODE: When a fire has been established the stove settings are adjustable. / HIGH/LOW MODE: (Requires a thermostat) When the thermostat calls for heat the stove settings are adjustable. When the thermostat contacts open, the HEAT LEVEL and Fans will drop down to

C Unit to top facing (protruding ¾" [19mm]) De l'appareil au sommet du parement (saillie 3/4 po [19 mm])
D Unit to side facing (protruding ¾" [19 mm]) De l'appareil au côté du parement (saillie 3/4 po [19 mm])

8" (203 mm) 8" (203 mm)

the LOW setting until the thermostat contacts close again. / AUTO/OFF MODE: (Requires a thermostat) When the thermostat contacts close, the unit will E From door opening of unit to edge of floor protection

light automatically. Once up to temperature the stove settings are adjustable. When the thermostat contacts open, the stove will drop down to the LOW

De l'ouverture de porte à la bordure de protection du plancher 6" (152 mm)

settings for 30 minutes. If within the 30 min the thermostat contacts close, the HEAT LEVEL will return to previous MANUAL setting or if the thermostat F From side of unit to edge of floor protection

contacts remain open the stove begin its shutdown routine. To Turn Off Stove: MANUAL and HI / LOW mode: Press the ON / OFF button; AUTO / OFF

Du côté de l'appareil à la bordure de protection du plancher

6" (152 mm)

mode: Turn the thermostat down or off.

Combustible floors must be protected by a non-combustible material. - See Owners Manual. Le

B C
D FPI Model
E

Pour démarrer le poêle : Appuyer sur le bouton ON/OFF. Si la vis sans fin doit être amorcée, appuyer sur le bouton manuel d'alimentation de la vis

plancher combustible doit être protégé par un matériel non combustible. - Consulter le manuel.

jusqu'à ce que les granules se déversent dans le pot de combustion. Pour faire fonctionner le poêle : MODE MANUEL : Lorsque le feu est bien établi, les

réglages peuvent être ajustés. / MODE "HIGH/LOW" : (Nécessite un thermostat) Lorsque le thermostat requiert de la chaleur, les réglages peuvent être ajustés. Lorsque les contacts du thermostat s ' ouvrent, le réglage du niveau de chaleur et les ventilateurs s'ajusteront au réglage bas jusqu'à ce que les contacts du thermostat se referment. / MODE AUTO/OFF : (Nécessite un thermostat) Lorsque les contacts du thermostat ferment, le poêle s'allumera automatiquement.

CAUTION:
Hot while in operation. DO

ATTENTION :
Appareil chaud lorsqu'il est en

Lorsque la température adéquate est atteinte, les réglages peuvent être ajustés. Lorsque les contacts du thermostat s ' ouvrent, le poêle s'ajustera aux réglages bas pendant 30 minutes. Si les contacts du thermostat se ferment au cours de ces 30 minutes, le réglage de niveau de chaleur retournera en réglage MANUEL ou si les contacts du thermostat restent ouverts, le poêle entamera la procédure d'arrêt. Pour éteindre le poêle : modes MANUEL et HIGH/LOW : Appuyer sur le bouton ON/OFF. MODE AUTO / OFF : Baisser le thermostat ou l'éteindre.
This wood heater needs periodic inspection and repair for proper operation. Consult the owner's manual for further information. It is against federal regulations to operate this wood heater in a manner inconsistent with the operating instructions in the owner's manual. U.S. ENVIRONMENTAL PROTECTION AGENCY

NOT touch, keep children, clothing & furniture away.
Contact may cause skin burns. See nameplate &
instructions

marche. NE PAS toucher et tenir à distance les enfants, les vêtements et les meubles. Tout contact peut provoquer des brûlures. Voir plaque
signalétique et manuel d'utilisation.

Certified to comply with 2020 particulate emission standards. Under specific test conditions this heater has been shown to have a particulate emission level of .89 g/hr. Ce poêle à granules doit être périodiquement inspecté et réparé pour un fonctionnement correct. Consulter le manuel d'utilisation pour plus d'information. Il

DATE OF MANUFACTURE / DATE DE FABRICATION :

est contraire à la règlementation fédérale de faire fonctionner ce poêle d'une manière non conforme aux consignes d'utilisation figurant dans le manuel. Ce poêle répond aux normes 2020 en matière d'émissions de particules de l'Environmental Protection Agency des États-Unis. Dans des conditions de test spécifiques, ce

J F M A M J J A S

O N D 2021 2022 2023 2024 2025

poêle a montré un niveau d'émission de particules de 0,89 g/h.

GF55-081a

GF55 FREESTANDING PELLET STOVE

UNIT DIMENSIONS

19/16" (40mm)
197/16" (494mm)

231/16" (586mm)
341/8" (866mm)

131/16" (332mm)

247/16" (620mm)

5 3/4" (146mm)

24" (610mm)

14 5/8" (356mm)

20 5/16" (508mm)

11 7/16" (291mm)

1" (25mm)

6 11/16" (170mm)

129/16" (319mm)

Greenfire Pellet Stove and Insert Technical Manual

UNIT DIMENSIONS

GFI55 FIREPLACE PELLET INSERT

203/8" (517mm)

11/16" (26mm)

241/16" (610mm)

10" (253mm)
13" (329mm)
71/4" (183mm)

303/16" (766mm)
225/16" (567mm)
13/8" (35mm)

FACEPLATE DIMENSIONS

Regular Faceplate

(A) Height

30" (761mm)

(B) Width

39-15/16" (1014mm)

Oversize Faceplate

(A) Height

33" (838mm)

(B) Width

45-15/16" (1167mm)

2215/16" (582mm)
B
213/16" (538mm)
2315/16" (609mm)
Greenfire Pellet Stove and Insert Technical Manual

INSTALLATION

IMPORTANT SAFETY INFORMATION

IMPORTANT SAFETY INFORMATION Failure to follow these instructions may result in property damage, bodily injury or even death. Contact your local building or fire official to obtain a permit and any information on installation restrictions and inspection requirements for your area. To prevent the possibility of a fire, ensure that the appliance is properly installed by adhering to the installation instructions. A Greenfire dealer will be happy to assist you in obtaining information with regards to your local building codes and installation restrictions. Be sure to maintain the structural integrity of the home when passing a vent through walls, ceilings, or roofs. The stove's exhaust system works with negative combustion chamber pressure and a slightly positive chimney pressure. It is very important to ensure that the exhaust system be sealed and airtight. The ash pan and viewing door must be locked securely for proper and safe operation of the pellet stove. Do not burn with insufficient combustion air. A periodic check is recommended to ensure proper combustion air is admitted to the combustion chamber. Setting the proper combustion air is achieved by adjusting the slider damper located on the left side of the stove. Refer to "Slider/Damper Set-up" section. When installing the stove in a mobile home, it must be electrically grounded to the steel chassis of the home and bolted to the floor. Make sure that the structural integrity of the home is maintained and all construction meets local building codes. Minor soot or creosote may accumulate when the stove is operated under incorrect conditions such as an extremely rich burn (black tipped, lazy orange flames). If you have any questions with regard to your stove or the above-mentioned information, please feel free to contact your local dealer for further clarification and comments.
SAFETY WARNINGS &
RECOMMENDATIONS
CAUTION: Do not connect to any air distribution duct or system. Do not burn garbage or flammable fluids such as gasoline, naptha or engine oil. Unit hot while in operation. Keep children, clothing and furniture away. Contact may cause skin burns.
SOOT: Operation of the stove with insufficient combustion air will result in the formation of soot which will collect on the glass, the heat exchanger, the exhaust vent system, and may stain the outside of the house. This is a dangerous situation and is inefficient. Frequently check your stove and adjust the slider/damper as needed to ensure proper combustion. See "Slider/Damper Setting".

glass. Replacement glass must be purchased from a Greenfire dealer. Do not attempt to open the door and clean the glass while the unit is in operation or if glass is hot.
To clean the glass, use a soft cotton cloth and mild window cleaner, gas or wood stove glass cleaner, or take a damp paper towel and dip into the fly ash. This is a very mild abrasive and will not damage the glass.
FLAMMABLE LIQUIDS: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or "freshen up" a fire in the heater. Keep all such liquids well away from the heater while it is in use.
SMOKE DETECTOR: Smoke detectors should be installed and maintained in the structure when installing and operating a pellet burning appliance.
OPERATION: The ash pan and door must be closed securely for proper and safe operation of the pellet stove. Also ensure all gaskets on the door are checked and replaced when necessary.
INSTALLATION: Be sure to maintain the structural integrity of your home when passing a vent through walls, ceilings, or roofs. It is recommended that the unit be secured into its position in order to avoid any displacement.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
FRESH AIR: Outside Fresh Air connection is optional. Must be connected to all units installed in Mobile and "Air Tight Homes" (R2000) or where required by local codes. Consider all large air moving devices when installing your unit and provide room air accordingly. Limited air for combustion may result in poor performance, smoking and other side effects of poor combustion. If you have any questions with regards to your stove or the abovementioned information, please feel free to contact your Greenfire dealer for further clarification and comments.
SINCE FPI HAS NO CONTROL OVER THE INSTALLATION OF YOUR STOVE, FPI GRANTS NO WARRANTY IMPLIED OR STATED FOR THE INSTALLATION OR MAINTENANCE OF YOUR STOVE. THEREFORE, FPI ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S).

CLEANING: There will be some build up of fly ash and small amounts of creosote in the exhaust. This will vary due to the ash content of the fuel
used and the operation of the stove. It is advisable to inspect and clean
the exhaust vent semi-annually or every two tons of pellets.

ELECTRICAL: The use of a surge protected power bar is recommended. The unit must be grounded. The grounded electrical cord should be connected to a standard 115 volts (4.6 Amps), 60 hertz electrical outlet. Be careful that the electrical cord is not trapped under the appliance and that it is clear of any hot surfaces or sharp edges and also must be accessible. If this power cord should become damaged, a replacement power cord must be purchased from a Greenfire dealer. This unit's maximum power requirement is 520 watts.

GLASS: Do not abuse the glass by striking or slamming the door. Do not attempt to operate the stove with broken glass. The stove uses ceramic

Greenfire Pellet Stove and Insert Technical Manual

INSTALLATION

REMOVING PELLET STOVE FROM PALLET

To remove your new stove from its pallet, remove the two (2) screws securing the bottom to the pallet.

Freestanding:
One screw can be easily seen from behind but to access the second screw the ashpan must be removed. See figure 1.

Fireplace Insert:
There is one screw on either side of the bottom. See figure 2.

Figure 1: Removing GF55 From Pallet.

Figure 2: Removing GFI55 From Pallet.

OPENING THE DOOR
The door lever can be found inbehind the right side of the door frame. To open the door, pivet the lever outwards and upwards until it unlocks.

LOCATING THE PELLET APPLIANCE

1. Check clearances to combustibles. See "Clearance to Combustibles" 5. Locate the stove in a large and open room that is centrally located in

section.

the house. This will optimize heat circulation.

2. Do not obtain combustion air from an attic, garage or any unventilated space if enough air is available. Combustion air may be obtained from a ventilated crawl space.

6. The power cord is 8 feet (2.43 m) long and may require a grounded extension cord to reach the nearest electrical outlet.

3. Do not install the stove in a bedroom.

4. You can vent the stove through an exterior wall behind the unit or
connect it to an existing masonry or metal chimney (must be lined if
the chimney is over 6" (15 cm) diameter, or over 28 inches² (180 cm²) cross sectional area). An interior vent can be used with approved pipe
passing through the ceiling and roof.

Greenfire Pellet Stove and Insert Technical Manual

INSTALLATION

GF55 FREESTANDING PELLET STOVE

CLEARANCES TO COMBUSTIBLES

ALCOVE CLEARANCES

These dimensions are minimum clearances to combustibles, however it is highly recommended that you leave sufficient room on each side (20" where possible) for servicing, routine cleaning and maintenance.
This pellet stove requires floor protection. The floor protection must be non-combustible, extending 6" (150mm) beyond the full width and depth of the unit including 6" (150 mm) in front for ember protection.

Minimum Width 36" (914mm)

Floor Protection:
Width 36-7/16" (934mm) Depth 36" (914mm)

Minimum Height 48" (1219mm)

Figure 3: Floor Protection

Back wall 3" (76mm)
6" (152mm)

Adjacent wall
2" (51mm)*

Maximum Depth 30" (762mm)
Figure 5: Alcove Clearances
MOBILE HOME INSTALLATION
Secure the heater to the floor using the holes in the pedestal of the appliance. Ensure the unit is electrically grounded to the chassis of your home (permanently).
WARNING: Do not install in a room people sleep in.
CAUTION: The structural integrity of the manufactured home floor, wall and ceiling/roof must be maintained
· Outside fresh air is mandatory. Secure outside air connections directly to fresh air intake pipe and secure with three (3) screws evenly spaced.

Side wall

*NOTE: If the unit is installed as a corner installation, clearances change from 2" to 3", see "Corner thru Wall Installation" section.
Figure 4: Minimum Clearances to Combustibles
Greenfire Pellet Stove and Insert Technical Manual

Figure 6: Mobile Home Install Mounting 9

INSTALLATION

VENT TERMINATION REQUIREMENTS

Letter

Minimum Clearance

Description

24 in (61cm)

Above grass, top of plants, wood, or any other combustible materials.

48 in (122cm)

From beside/below any door or window that may be opened. (18" [46cm] if

outside fresh air installed).

12 in (30cm)

From above any door or window that may be opened. (9" [23cm] if outside

fresh air installed).

24 in (61cm)

To any adjacent building, fences and protruding parts of the structure.

24 in (61cm)

Below any eave or roof overhang

12 in (30cm)

To outside corner.

12 in (30cm)

To inside corner, combustible wall (vertical and horizontal terminations).

H 3 ft (91cm) within a height of 15 ft (4.5m) To each side of center line extended above natural gas or propane meter/ above the meter/regulator assembly regulator assembly or mechanical vent.

3 ft (91cm)

From any forced air intake of other appliance.

12 in (30cm)

Clearance to non-mechanical air supply inlet to building, or the combustion air

inlet to any appliance.

24 in (61cm)

Clearance above roof line for vertical terminations.

7 ft (2.13m)

Clearance above paved sidewalk or paved driveway located on public property.

G K

Opens

B
Opens

B
Termination Cap Air Supply Inlet

AI
G Gas Meter

H
Restriction Zone
(Termination not allowed)

Opens

Figure 7: Allowable exterior vent termination locations

1. Do not terminate the vent in any enclosed or semi-enclosed areas such as a carport, garage, attic, crawlspace, narrow walkway, closely fenced area, under a sundeck or porch, or any location that can build up a concentration of fumes such as stairwells, covered breezeway, etc.
2. Vent surfaces can become hot enough to cause burns if touched by children. Non-combustible shielding or guards may be required.
3. Termination must exhaust above the inlet elevation. It is recommended that at least five feet of vertical pipe be installed outside when the appliance is vented directly through a wall, to create some natural draft to prevent the possibility of smoke or odor during appliance shut down or power failure. This will keep exhaust from causing a nuisance or hazard from exposing people or shrubs to high temperatures. In any case, the safest and preferred venting method is to extend the vent through the roof vertically.
4. Distance from the bottom of the termination and grade is 12" (30 cm) minimum. This is conditional upon the plants and nature of grade surface. The exhaust gases are hot enough to ignite grass, plants and shrubs located in the vicinity of termination. The grade surface must not be lawn.
5. If the unit is incorrectly vented or the air to fuel mixture is out of balance, a slight discoloration of the exterior of the house might occur. Since these factors are beyond the control of FPI, we grant no guarantee against such incidents.
NOTE: Venting terminals shall not be recessed into walls or siding.

Greenfire Pellet Stove and Insert Technical Manual

INSTALLATION

EXHAUST AND FRESH AIR INTAKE LOCATION

Outside Fresh Air Connection:

EXHAUST: Base of unit to center of flue Side of unit to center of flue Center of unit to center of flue FRESH AIR INTAKE: Base of unit to center of intake Side of unit to center of intake

20-5/16" (508mm) 6-11/16" (170mm)
5-3/4" (146mm)
14-5/8" (356mm) 11-7/16" (291mm)

Outside fresh air is mandatory when installing this unit in airtight homes and mobile homes.
A Fresh-air intake is strongly recommended for all installations. Failure to install intake air may result in improper combustion as well as the unit smoking during power failures.
When connecting to an outside fresh air source, do not use plastic or combustible pipe. A 2" minimum (51 mm) ID (inside diameter) steel, aluminum or copper pipe should be used. It is recommended, when you are installing a fresh air system, to keep the number of bends in the pipe to a minimum.

Center of unit to center of intake

1" (25mm)

INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENTING MANUFACTURER.

Outside Wall

5 3/4" (146mm)

2" ID (51 mm)

Optional Elbow

Figure 9: Outside Air Connection

14 5/8" (356mm)

20 5/16" (508mm)

11 7/16" (291mm)

1" (25mm)

6 11/16" (170mm)

Figure 8: Freestanding Inlet and Outlet Location

CORNER THROUGH WALL INSTALLATION

Fresh Air Intake

3" (7.5 cm)

Wall thimble manufactured by pellet vent manufacturer.

3" (7.5 cm)

Figure 10: Corner Installation

Greenfire Pellet Stove and Insert Technical Manual

INSTALLATION

HORIZONTAL EXHAUST THROUGH WALL INSTALLATION

Vent installation: install vent at clearances specified by the vent manufacturer.

A chimney connector shall not pass through an attic or roof space, closet
or similar concealed spaces, or a floor, or ceiling. Where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365 Installation Code for Solid-Fuel-Burning Appliances and Equipment. Only use venting of L or PL type with an inside diameter of 3 or 4 inches (7.6 or 10.1 cm).

Exhaust Tube
3" (75mm) or 4" (100mm) "PL" or "L" vent Wall Thimble

1. Choose a location for your stove that meets the requirements stated in this manual and allows installation with the least amount of interference to house framing, plumbing, wiring, etc.

45° Elbow with screen or Termination Cap

2. Install a non-combustible hearth pad (where necessary).

3. Place the appliance 15" (37.5 cm) away from the wall. If the stove is to be set on a hearth pad, set the unit on it.

Fresh Air Intake

High Temperature RTV Silicone Required

4. Locate the center of the exhaust pipe on the stove. Extend that line to the wall. Once you have located the center point on the wall, refer to pellet vent manufacturer installation instructions for correct hole size and clearance to combustibles.
5. Install the wall thimble as per the instructions written on the thimble. Maintain an effective vapour barrier in accordance with local building codes.
6. Install a length of 3" (76 mm) or 4" (101 mm) vent pipe into the wall thimble. The pipe should install easily into the thimble.
7. Install the fresh air intake. See "Outside Fresh Air Connection" section.
8. Connect the exhaust vent pipe to the exhaust pipe on the stove. Seal the connection with high temperature silicone.
9. Push the stove straight back, leaving a minimum of 3" (8 cm) clearance from the back of the stove to the wall. Seal the vent pipe to the thimble with high temperature silicone.

Figure 11: Straight through wall Installation
NOTE: · Some horizontal through wall installations may require a "T" and 3 to 5 feet (91 to 152 cm) of vertical pipe outside the building to help naturally draft in the unit.
· This may be required if a proper burn cannot be maintained, after the stove has been tested and the airflow set.
· This is due to the back pressure in the exhaust caused by airflow around the structure.
· All sections of pipe must have three (3) screws evenly spaced and all horizontal and vertical vent sections located within the house must have a bead of high temperature silicone installed on the male end of the pipe before installation to create a gas tight seal.
· The termination must be 12 inches (30 cm) from the outside wall and 12 inches (30 cm) above the ground.

10. The pipe must extend at least 12" (30 cm) away from the building. If necessary, bring another length of pipe (PL type) to the outside of
the home to connect to the first section. Do not forget to place high temperature silicone around the pipe that passes through the thimble.

· A 45° elbow may be used in place of the termination cap (or stainless steel termination hood).

11. Install a vertical pipe, or if all requirements for direct venting are met, install vent termination. The stainless steel cap termination manufactured by the vent manufacturer is recommended. However, when the vent terminates several feet above ground level and there are no trees, plants, etc. within several feet, a 45° elbow can be used as termination. The elbow must be turned down to prevent rain from entering.

Figure 12: Straight through Wall Installation - Side View

Greenfire Pellet Stove and Insert Technical Manual

INSTALLATION

VERTICAL RISE WITH HORIZONTAL TERMINATION INSTALLATION
A 45° elbow may be used in place of the termination cap (or stainless steel termination hood).

INSIDE VERTICAL INSTALLATIONS
1. Choose a stove location that is ideal. Refer to "Locating Your Pellet Appliance" section.
2. Place the unit on the hearth pad (if installed on a carpeted surface) and space the unit in a manner so when the pellet vent is installed vertically, it will be 3" (76 mm) away from a combustible wall.
3. Locate the center of the fresh air intake pipe on the unit. Match that center with the same point on the wall and cut a hole about 2" (51 mm) in diameter.

4. Install the fresh air intake pipe.

5. Install the tee with clean out.

6. Install the pellet vent upward from there. When you reach the ceiling,
make sure that the vent goes through the ceiling fire stop. Maintain a 3" (76 mm) distance to combustibles and keep attic insulation away from the vent pipe. Maintain an effective vapor barrier.
7. Finally, extend the pellet vent to go through the roof flashing.
8. Ensure that the rain cap is at least 24" (610 mm) above the roof at the shortest side of the vent.

Figure 13: Through Wall with Horizontal Termination
THROUGH CONCRETE WALL WITH VERTICAL RISE INSTALLATION
A 45° elbow may be used in place of the termination cap (or stainless steel termination hood).
This is the recommended installation to use if there is a concrete or retaining wall in line with exhaust vent on pellet stove.
The termination must be 12 inches (30cm) from the outside wall and 12 inches (30cm) above the ground.

Rain cap - ensure cap is at least 2 feet (610mm) above the roof at the lowest point
Storm collar
Roof flashing
Roof rafter Fire stop with Support Collar
Ceiling joist

Vertical vent pipe

Clean out tee with Pipe adapter

Figure 14: Vertical rise with Horizontal Termination Greenfire Pellet Stove and Insert Technical Manual

NOTE: All vent sections must maintain 3" (76 mm) clearances to combustibles.
Figure 15: Inside Vertical Installation
13

INSTALLATION

OUTSIDE VERTICAL INSTALLATIONS

HEARTH MOUNT INSTALLATION

To accomplish a outside vertical pipe installation, follow steps 1 through 5 in the "Inside Vertical Installation" section and then finish it by performing the following (refer to Figure 16).
1. Install a tee with clean out on the outside of the house.
2. Install PL vent upward from the tee. Make sure that you install support brackets to keep the vent straight and secure.

1. Lock fireplace damper in the open position.
2. Install a positive flue connector at the fireplace damper.
3. Connect a clean-out tee or a 90° elbow to the exhaust pipe.
4. Install flexible stainless steel liner or listed pellet vent to the top of the chimney.

3. Install ceiling thimble and secure the flashing as you go through the roof.

4. Ensure that the rain cap is approximately 24" (610 mm) above the roof.
Rain cap

Damper Removed or Fastened Open
Mantel Minimum 8" (20 cm) from top of stove

24" (61 cm)
3" (7.5cm)

Flashing
3" (7.5 cm) Clearance
Support bracket

Clean-out
Fresh-air intake should com from chimney. If holes
already exist fresh-air intake can
be taken through back of the fireplace
or through the ash dump.

Masonry Fireplace

Min 6" (150 mm)
Floor Protection
Combustible Floor

Figure 17: Hearth Mount - Side View

Tee with cleanout

Type "L", "PL" or all fuel vent
Fresh air intake

Figure 16: Outside Vertical Installation

Greenfire Pellet Stove and Insert Technical Manual

INSTALLATION

GFI55 PELLET INSERT

CLEARANCES TO COMBUSTIBLES

The fireplace insert is certified to be installed into a masonry fireplace only and/or zero clearance wood burning factory built fireplace where allowed by local codes. This model includes a surround faceplate and a pedestal.
When installing this unit, ensure that the pedestal is removed from the
inside of the hopper and installed on the bottom of the unit.

From the body of the heater to the:

Side Wall

8" (203mm) minimum

Facing on Masonry Fireplace: 8" (203mm) minimum

8" (203mm) mantle:

8" (203mm) minimum

FIREPLACE SPECIFICATIONS

Your fireplace opening requires the following minimum sizes:

Height 55 lbs hopper (standard) 42 lbs hopper (adjusted)

22.75" (578mm) 19.5" (495mm)

Width Depth

26" (660mm) 15" (381mm)

INSTALLING HOPPER COVER AND ADJUSTING HOPPER HEIGHT
The hopper cover initially comes upside-down on top of the hopper. To install the hopper cover flip the cover over and fasten in place with four T-20 screws (see Figure 24).
The back height of this unit can be set to one (1) of three (3) heights; 19½" (495mm), 21" (537mm), 22¼" (565mm). The hopper should be set to the maximum height that can be used in the installation.
To change the height of the hopper back up or down, remove the seven (7) T-20 screws, three (3) on each side and one (1) on the back. The screw placement is shown Figure 25. Move the hopper assembly to the required setting and replace the screws. When the hopper back is in place it is recommended that silicone is used to seal the bottom lip of the hopper back and sides.

INSTALLATION OF PEDESTAL AND LEVELLING LEGS
There are two parts to the GFI55 insert pedestal and they can be found inside the hopper. Place unit on its back. Two (2) hex head screws are used on each side of the pedestal (refer to Figure 22). Using a 5/16" wrench or socket, secure the pedestal to the bottom of the unit.
OPTIONAL: There are two (2) leveling legs and they can be found inside the manual bag. Each leveling leg consists of a long bolt, a hex nut, a washer, and a square bolt with clip (see Figure 23). For installation of the leveling legs the unit should be on its back and a ½" wrench is required for adjustments.
Install the square bolts into the square holes in the back corners of the bottom. The square bolt should be inserted from inside the unit so that the clip will be facing up.
Thread hex nut onto the bolt till it is approximately 1" (25 mm) from the bolt head, slide washer onto bolt. Thread the bolt into the square nut so length of the bolt shown is the approximately height needed for leveling. When the unit is up right and the bolts can be adjusted to the exact height required. To lock the bolts at a height tighten the hex nut and washer against the square bolt.

Figure 24: Hopper Cover Screw Placement

Leveling Legs
Figure 22: Installing Pedestal
Figure 23: Square Bolt Greenfire Pellet Stove and Insert Technical Manual

Figure 25: Hopper Extension Screw Placement 15

INSTALLATION

EXHAUST AND FRESH AIR INTAKE LOCATION

EXHAUST: Base of unit to center of flue Side of unit to center of flue Center of unit to center of flue FRESH AIR INTAKE: Base of unit to center of intake Side of unit to center of intake Center of unit to center of intake

9-1/16" (229mm) 6-1/8" (156mm) 5-3/4" (146mm)
3-7/16" (87mm) 10-7/8" (277mm)
1" (25mm)

MASONRY FIREPLACE INSERT INSTALLATION
The GFI55 requires a surround faceplate and a pedestal. When installing this unit, ensure that the pedestal is removed from the inside of the hopper and installed on the bottom of the unit. Refer to "Installation of Pedestal and Leveling Legs".
Adjust hopper height - refer to "Installing Hopper Cover and Adjusting Hopper Height" and assemble surround panel. See "Installation and Removal of Control Panel in the Surround Panel" and "Assembly and Installation of Insert Surround Panels" before starting installation.
A non-combustible hearth pad must cover combustible flooring underneath, as well as 6" (150mm) in front of the heater and 6" (150mm) to the side of the heater

INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENTING MANUFACTURER.

1. Install the hearth pad, if required. 2. Lock the fireplace damper in the open position.

3. Install a positive flue connector at the fireplace damper.

5 3/4" (146mm)

4. Connect a tee or 90° elbow to the exhaust pipe.
5. This fireplace insert must be installed with a continuous chimney liner of 3 or 4" diameter extending from the fireplace insert to the top of the chimney. The liner must conform to type 3 requirements of CAN/ ULC S635. For lengths below 25' use 3" and increase to 4" if longer.

6. (Recommended) Install fresh air intake either through the back of the fireplace or through the positive flue connector.

3 7/16" (87mm)

9 1/16" (229mm)

10 7/8" (277mm)

1" (25mm)

6 1/8" (156mm)

Figure 26: Insert Inlet and Outlet Location

OUTSIDE FRESH AIR CONNECTION
Outside fresh air is mandatory when installing this unit in airtight homes and mobile homes.

A Fresh-air intake is strongly recommended for all installations. Failure to install intake air may result in improper combustion as well as the unit smoking during power failures.

Rain Cap

Fresh-air intake Steel Plate or Flashing
Damper Removed or Fastened Open

When connecting to an outside fresh air source, do not use plastic or
combustible pipe. A 2" minimum (51mm) ID (inside diameter) steel, aluminum or copper pipe should be used. It is recommended, when you
are installing a fresh air system, to keep the number of bends in the pipe
to a minimum.

Mantel (8" deep)
Min. 8" from top of stove

Outside Wall

2" ID (51 mm)

Optional Elbow

Figure 27: Outside Air Connection 16

Clean-out tee

If holes already exist fresh-air intake can
be taken through the back of the fireplace
or through the ash dump.

Masonry Fireplace

Min. 6"
Floor Protection Combustible Floor

Figure 28: Installation of Fireplace Insert

Greenfire Pellet Stove and Insert Technical Manual

INSTALLATION

When installing the insert into a masonry fireplace DO NOT remove any bricks or masonry, with the following exception; masonry or steel, including
the damper plate, may be removed from the smoke shelf and adjacent damper frame if necessary to accommodate a chimney liner. Provided that
their removal will not weaken the structure of the fireplace and chimney, and will not reduce protection for combustible materials to less than that
required by the national building code.

When installing the fireplace insert into a zero clearance fireplace, where allowed by local codes, DO NOT cut or modify any factory firebox parts. If the fireplace insert does not fit into a zero clearance fireplace we recommend you use an Greenfire freestanding model and install as a hearth mounted unit. Install a 3" (76mm) flex pipe from the stove to the top of the chimney. Refer to "Hearth Mount Installation".

POSITIVE FLUE CONNECTION WITHOUT A FULL RELINE (USA ONLY)

This unit does not require a full reline (in USA only) when installing
into a masonry fireplace, however, it is recommended to ensure proper drafting of the appliance. This type of application is not
recommended.

IMPORTANT: Ensure the chimney and firebox are cleaned and free of all debris, including soot and ashes, before proceeding with this installation. If it is not clean, soot may be blown into the room through the unit's blower. Ensure the fireplace and chimney have not deteriorated in any way. If there is any sign of corrosion or damage in the chimney the unit can not be installed. This unit can be installed in a masonry fireplace built to (UBC 37 or ULC S628 standards) or a factory built fireplace (built to UL 127 or ULC S610 standards).
1. Install the hearth pad. The floor 6" (150mm) in front of the unit and 6" (150mm) to each side of the unit must be protected with a noncombustible hearth pad.

Top of vent pipe must be 18"
(45.7cm) minimum above the chimney
seal plate.

2. The vent connector from the insert must extend a minimum of 18" above the chimney seal plate. The chimney seal plate area must be
sealed to prevent the exhaust from the chimney from coming back
into the fireplace and prevent air from the fireplace from entering the chimney which will affect proper drafting of appliance.

The existing chimney can not be corroded or
damaged in any way.
Chimney must be completely sealed with a non-combustible material and maybe removed
annually for cleaning.
Mantel (8" deep)
Min. 8" from top of stove

A qualified installer should evaluate the existing fireplace to determine the best method for achieving a positive flue connection between the vent pipe or liner and the chimney. Whatever method used must effectively seal the area to prevent room air passage to the chimney cavity of the fireplace. A couple examples of Approved Methods of Achieving a Positive Flue Connection are:
a) Secure a seal-off plate (i.e. 22-gage sheet steel) in the masonry fireplace throat using masonry screws.
b) Pack non-combustible material (i.e. rockwool) around the vent pipe or using a flue adapter.

Min. 6"

Masonry Fireplace

Floor Protection Combustible Floor

Figure 29: Masonry fireplace positive flue installation

3. Set leveling leg to approximate height.

IMPORTANT: The chimney seal plate must be removed for the annually chimney cleaning as ash will build up on top of the plate.

Be aware that this type of application may have a negative effect on performance not covered under warranty.

Greenfire Pellet Stove and Insert Technical Manual

INSTALLATION

INSTALLATION AND REMOVAL OF CONTROL PANEL IN THE SURROUND PANEL

When installing the circuit board control panel into the surround panel, the surround does not need to be assembled. The circuit board will be found in the firebox.
Place the circuit board control panel on the backside of the right surround panel so the hinge is on the outside and the top and bottom holes on the control panel line up with those on the surround. Attach using two (2) T-20 screws through the front of the surround into the circuit board control panel (see Figure 30).
After the surround has been assembled and is ready to be installed on the unit plug the wiring harness into the control panel (see Figure 31).
REMOVAL: When maintenance is required on the unit the surround must be removed. Pull the surround straight up till it stops then pull it out about 4" (10cm) and rest the surround on top of the unit while the control panel is removed or disconnected.
If electrical connection is required for the maintenance remove the circuit board control panel from the surround.
If electrical connection is not required for the maintenance remove the wiring harness from the bottom of the circuit board control.

Figure 30: Right Panel - Front

Plug
Figure 31: Right Panel - Back

ASSEMBLY AND INSTALLATION OF INSERT SURROUND PANELS

The trim set for your surround panel must be installed before installing the surround panel onto the unit, if not already done.
1. To assemble the surround panels, lay the panels face down on a soft flat surface and align the outer edges of the sides with the top panel. Using four (4) T-20 screws up through the side panels into the top (see Figure 32).

2. Place the assembled surround panel around the stove; align the slots with the screw heads. Push surround in then down to engage the surround slots on the mounting screws (see Figure 33). Make sure the top surround panel sits flat behind the stove top.

Figure 32: Assembled Surround Panel 18

Figure 33: Installed Surround Panel Greenfire Pellet Stove and Insert Technical Manual

INSTALLATION

PLATED DOOR INSTALLATION

THERMOSTAT INSTALLATION

TO AVOID PERSONAL INJURY DO NOT REMOVE OR REPLACE COVER WHEN PELLET STOVE IS HOT!
TOOLS REQUIRED: a) 11/32" socket
REMOVAL OF DOOR COVER: When stove is off and cool, open the door. Remove the four (4) #8 hex nuts around the inside of the glass retainer shown in Figure 37.
Remove door cover from door by gently sliding the studs out of the holes. If it is difficult to remove the cover, the glass retainer may be pinching the threads on the studs. Slightly loosen the four (4) screws (by each of the studs).

1. Install the thermostat by connecting a low voltage millivolt thermostat to the circuit board jumper location shown below. Connect 2 x 18 gauge wires from the connection points on the back of the control board to the thermostat (see figure 38).
2. Choose a location for the thermostat, which will effectively heat the desired area. Do not install close to the unit, typical installation is 10ft - 20ft away in an open area (not hidden).
3. Review each of the three control switch positions with the consumer.

REPLACEMENT OF DOOR COVER: Slide new door cover into place and hand tighten the four (4) #8 hex nuts around the inside of the glass retainer. Ensure the four screws are also hand tight and close door. Do not overtighten or you may break screws.
Clean all plated surfaces before starting the stove. Refer to "Cleaning Plated Surfaces in Routine Cleaning and Maintenance in the Owner's Manual.

Figure 38: Thermostat wire placement

Figure 37: Inner side of door

Greenfire Pellet Stove and Insert Technical Manual

INSTALLATION

SLIDER / DAMPER SET-UP

THE SLIDER / DAMPER MUST BE SET AT TIME OF INSTALLATION, IT IS USED TO REGULATE THE AIRFLOW THROUGH THE PELLET STOVE.
A Qualified Service Technician or Installer must set the Slider Damper.
The slider damper is used to regulate the airflow through the pellet stove and is located behind the left cab side (refer to Figure 39). The door must be open for the cab side to be removed on all models. On freestanding model loosen the two T-20 torx screws, one above and one below hinge, swing open left panel to access. On insert model remove the two (2) T-20 torx screws on the front, one above and one below hinge, and the one T-20 at the top of the cab side under the top front.

The easiest way to make sure that an efficient flame is achieved is to understand the characteristics of the fire.
· A tall, lazy flame with dark orange tips requires more air Open slider (pull out) slightly.
· A short, brisk flame, like a blowtorch, has too much air Close slider (push in) slightly.
· If the flame is in the middle of these two characteristics with a bright yellow/orange, active flame with no black tips then the air is set for proper operation.

The combustion exhaust blower is a variable speed blower controlled by
the heat output button. This blower will decrease the vacuum pressure
inside the stove and as the heat output button is turned down. The vacuum
pressure inside the firebox will increase as the combustion exhaust blower increases in speed (higher heat output setting).

If the fire should happen to go out and the heat output indicator has been set on the lowest setting, the Slider Damper should be pushed in slightly,
decreasing the air in the firebox.

If, after long periods of burning, the fire builds up and overflows the burn pot or there is a build up of clinkers, this would be a sign that the pellet quality
is poor, this requires more primary air, the slider damper must be pulled
out to compensate. Pulling the slider damper out gives the fire more air.

Figure 40: Efficient Flame

Exhaust Blower

Exhaust Channel
Slider Damper

Note: Some parts have been removed in order to see components more clearly.
Figure 39: Slider / Damper

Figure 41: Hole for Pressure test with Magnehelic Gauge
SPECIAL NOTES: Pellet quality is a major factor in how the Pellet stove will operate. If the pellets have a high moisture content or ash content the fire will be less efficient and has a higher possibility of the fire building up and creating clinkers (hard ash build-up).
Taking a reading of vacuum pressure inside the firebox with a magnehelic gauge can be used to set the slider for best combustion. The slider damper should be set only on a hot stove (operating for thirty (30) minutes or more) by placing a Magnahelic Pressure Gauge in the firebox. The reading can be taken from the " (3 mm) hole located in the front of the firebox under the door (see Figure 41). The best settings are a reading of approximately 0.1" to 0.12" of water column on the high fire setting. Some fuels may require higher or lower settings.

Greenfire Pellet Stove and Insert Technical Manual

TROUBLESHOOTING

TROUBLESHOOTING FAQ'S
DO NOT: · Service the stove with wet hands. The stove is an electrical appliance, which may cause a shock hazard if handled improperly. · Only qualified technicians should deal with possible internal electrical failures. · Do not attempt to remove or loosen any screws from inside the firebox without applying penetrating oil (ie. WD40) to any of the screws.
WHAT TO DO IF: 1. The stove will not start. 2. The stove will not operate when hot. 3. The exhaust blower will not function normally. 4. Light # 2 on Heat output bar flashing. 5. Auger light flashes but auger motor does not turn at all 6. The 200 °F (93 °C) high limit temperature sensor has tripped. 7. The convection blower will not function normally. 8. Ignitor- the pellets will not light. 9. Control settings (Heat Level) has no effect on the fire. 10. The stove keeps going out.
*NOTE: All troubleshooting procedures should be carried out by qualified technicians or installers.
1. The stove will not start.
Make sure the stove is plugged in and the wall outlet is supplying power. If the Control Board has been placed in the ON /OFF thermostat mode, then turn the thermostat up to call for heat. Ensure the burn pot liner is correctly placed in the burn pot. Check the Heat Level Indicator. - If the # 2 light is flashing, see the # 2 light is flashing. Check the fuse on the circuit board. If the unit still does not start, contact your local service dealer for service.
2. The stove will not operate when hot.
Check the Heat Level Indicator if a fire is not detected, or if the fire has gone out the #3 light will flash because the Exhaust Temperature Sensor's contacts have opened. Check the hopper for fuel. Incorrect air damper setting. - Excessive air may consume the fire too quickly before the next drop of fuel, leaving completely unburned fuel in the burn pot liner. - Insufficient air will cause build up, further restricting the air flow through the Burn Pot Liner. This in turn will cause the fuel to burn cold and very slowly. Fuel may build up and smother the fire. In this case clean the burn pot. (NOTE: unit may require a change to the vent system or installation of fresh air to correct Air to Fuel ratio problems). Combustion Blower failure. - The Combustion Blower is not turning fast enough to generate the proper vacuum in the fire box. Visual Check is the blower motor turning. Check the Exhaust Blower voltage across the blower wires (>=114 V on #5 setting and >= 82 on #1 setting). Replace the Circuit Board if the Voltage reading is less than 82 V. with a line voltage >115 V AC. Check Vacuum levels in the exhaust channel by bypassing the Vacuum Switch, then remove the Vacuum hose from Vacuum Switch. Check exhaust vacuum readings by placing the open end of the Vacuum Hose on a Magnahelic Gauge (readings must be above .10" W.C. on low fire).
If the motor fails to reach a 0.10" W.C. readings, then replace the Combustion Blower. Poor Quality Fuel Insufficient energy in the fuel to produce enough heat to keep the stove burning or operational. Exhaust Temperature Sensor failure. Bypass sensor located on Exhaust Blower. If stove now operates properly, the unit may require cleaning or a new sensor. Contact your local dealer for service. Check the fuse on the circuit board.
3. The exhaust blower will not function normally.
Open the left side access panel; check all connections against the wiring diagram. See "2. The stove will not operate when hot." section.
4. Light # 2 on Heat output bar flashing
(The Vacuum Switch contacts have opened for more than 15 sec.) Pinch, break or blockage in Vacuum Hose - Check hose for pinch points or damage, replace or re-route as required. Blow out Vacuum Hose Blocked Hose Barb on Exhaust Channel - Use a paper clip to clean out Hose Barb or remove the Vacuum Hose from the Vacuum Switch and blow into the hose to remove blockage.

Greenfire Pellet Stove and Insert Technical Manual

TROUBLESHOOTING
Blocked exhaust / venting system - Have stove and venting cleaned and inspected. Severe negative pressure in area where unit is installed - Check the operation by opening a window, does this solve the problem? If it does, install fresh air intake to unit or room. Venting system may require vertical section to move termination into a low pressure zone. Vacuum Switch failure - Bypass the vacuum switch, if this corrects the problem check for above problems before replacing the Vacuum Switch. Damage to gray wires between Circuit Board and Vacuum Switch - Inspect wires and connectors Combustion Blower failure - The Combustion Blower is not turning fast enough to generate the proper vacuum in the Exhaust Channel. Visual Check; is the blower motor turning? Check the Exhaust Blower voltage across the blower wires (>=114 V on #5 setting and >= 82 V on #1 setting). Replace the Circuit Board if the Voltage reading is less than 82 V. with a line voltage >114 V AC. Check Vacuum levels in the exhaust channel by bypassing the vacuum switch, then remove the Vacuum hose from Vacuum Switch. Check exhaust vacuum readings by placing the open end of the Vacuum Hose on a Magnahelic Gauge. (readings must be above .10" W.C. on low fire). If the motor fails to reach a 0.10" W.C. readings, then replace the Combustion Blower To reset Circuit Board after a trouble code - push the ON/OFF button
5. Auger light flashes but auger motor does not turn at all.
If the Auger gear box does not turn but the motor's armature does try to spin then the auger is jammed. Try to break apart jam by poking at the jam through the drop tube. If this fails then empty the hopper and remove the Auger Cover **Remember to re-seal the cover after installation** Check the fuse on the circuit board.
6. Light #4 200°F ( 93°C) high limit temperature sensor has tripped.
Reset sensor and determine cause was it Convection Blower failure or 160 °F ( 71 °C) Temperature Sensor failure? Bypass the 160 °F ( 71 °C) sensor, does the Convection blower come on high? If not, replace the blower. If yes, replace sensor (located on the left side of the firewall). Check the fuse on the circuit board.
7. The convection blower will not function normally.
Clean all grill openings at the back and below unit . Press the fan button; does the fan come on? Press again to verify that the blower turns on; if, not contact your local dealer for service.
8. Ignitor- the pellets will not light.
Everything else in the stove operates but the ignitor will not light the pellets. Make sure the burn pot liner is up tight and square to the ignitor tube by pushing the burn pot back against the ignitor tube. Check to see if the exhaust blower is operating. If not, contact your local dealer for service. Check the fuse on the circuit board. NOTE: The ignitor should be bright orange in color. If not replace the ignitor.
9. Control settings (Heat Level) has no effect on the fire.
NOTE: If the system light is flashing the Control Board has complete control of the unit. When the units system light becomes solid then control of the unit is given back to the operator. If there is no control of the Heat Level button make sure the thermostat is calling for heat. Call your local dealer for service.
10. The stove keeps going out.
If the stove goes out and leaves fresh unburned pellets or cigarette-like ashes in the burn pot liner, the fire is going out before the stove shuts off. Check to see that the Slider / Damper is in the correct position. Turn the Heat Level up slightly (poor quality pellets will require slightly higher settings). Set the auger trim till the #1 and #5 lights are illuminated. If the stove goes out and there are partially burned pellets left in the burn pot liner, the stove has shut down due to a lack of air, exhaust temperature, or power failure. Adjust the Slider / Damper. Check to see if the stove needs a more complete cleaning. Did the power go out? Contact your local Dealer for service.

Greenfire Pellet Stove and Insert Technical Manual

TROUBLESHOOTING

WIRING DIAGRAM

120 °F
Exhaust Temperature
Sensor N/O

Brown Brown

Convection Temperature
Switch N/O

160 °F

Purple Black

Blue

120 V Grounded Connector
Ground Green

Combustion Blower

White Grey Grey

Vacuum Switch
Centre Post Un-used

Red White

White White

Ignitor

Thermostat

White Black
5 Amp Fuse

White Yellow

Auger Motor

Red Black Yellow White Blue Brown Brown Purple Grey Grey Orange Orange
Connect Thermostat
Here

Convection Blower
White Purple
High Limit Temperature
Switch 200 °F N/C

Greenfire Pellet Stove and Insert Technical Manual

PARTS LIST

PARTS LIST & COMPONENTS

Part #

Description

1) GF55-001 2) GF55-002 3) GF55-003 4) GF55-004
5) GF55-093 GF55-006 GF55-007 GF55-094
6) GF55-009 7) GF55-010 8) GF55-011 9) GF55-012
GF55-013 GF55-014 GF55-015 GF55-016 GF55-017 GF55-018 GF55-019 GF55-020 GF55-021
10) GF55-022 GF55-034
GF55-023 GF55-025
GF55-026 GF55-027
11) GF55-028 12) GF55-029
GF55-033 GF55-036
13) GF55-037 14) GF55-038
GF55-039

Auger Motor 115V 1 Rpm Combustion Blower Motor Only 115V Convection Blower 115V Ignitor 300 Watt 115V
Circuit Board W/Tstat Switch 115V Circuit Board Fuse (Set 2) Circuit Board Wire Harness Circuit Board Control Panel Decal
120 Ceramic Exhaust Temp Sensor 160 Ceramic Convection Fan Sensor 200 High Limit Sensor Manual Reset Vacuum Switch 115V
Silicone Hose Gasket Convection Blower Mtng Gasket Combustion Blower Assembly Mtng Gasket Combustion Blower Motor Mtng Gasket Exhaust Starter Tube Tape Window Channel 72 In. Gasket 5/8 In. Door 7 Ft Gasket Ped & Ash Pan 10 Ft Fastener Bag Pellet Mechanical & Elec.
Burn Pot Liner SS High Ash Burn Pot Liner Standard SS GF55/GFI55
Scraper Tool Burn Pot GF55/GFI55 Power Cord Domestic GF55/GFI55
Heyco Strain Relief Sholder Bolt, Roll, Nut GF55/GFI55 2 Set
Glass Side GF55/GFI55 Glass Front GF55/GFI55
Exhaust Starter Tube 3x2.5 GF55/GFI55 Cleaning Rod Heat Tube GF55/GFI55
Burn Pot Assembly GF55/GFI55 Auger GF55/GFI55 Auger Brass Bushing & Plate GF55/GFI55

Part #

Description

15) GF55-040 GF55-041
16) GF55-042 GF55-046
GF55-047
17) GF55-051 18) GF55-053
19) GF55-054
20) GF55-105 21) GF55-057
22) GF55-058 23) GF55-059
24) GF55-060 25) GF55-061
26) GF55-062 27) GF55-066
28) GF55-067
29) GF55-068 30) GF55-069
31) GF55-072
32) GFI55-910 33) GFI55-912
34) GF55-921 GF55-923
N/S GF55-103 N/S GF55-102 N/S GF55-025

Door Handle GF55/GFI55 Door Handle Bolt, Nut, Washer GF55/GFI55
Slider Damper Rod W/Knob GF55/GFI55 Knob 1 in. GF55/GFI55
Auger Collar W/Screw 3/4 in. ID GF/GFI55
Handle Hopper Lid GF55 Latch Ash Drawer GF55
Door Control Panel W/Hinge GF55/GFI55
Brick Panel Set GF55/GFI55 Retainers Brick Panel GF55/GFI55
Cover Hopper GFI55 Lid Hopper GFI55
Ash Drawer GFI55 Lid Hopper GF55
Front Top Assembly GF55 Ash Drawer GF55
Control Panel W/Decal GF55
Main Door Complete Assembly GF55/GFI55 Front Top Assembly GFI55
Control Panel W/Decal GFI55
Faceplate Regular GFI55 Faceplate Oversize GFI55
Door Overlay Brush Nickel GF55 / GFI55 Door Overlay Antique Copper GF55 / GFI55
Door Hinge Assembly GF55/GF155 Extension Cord GF155 Extension Cord GF55

Greenfire Pellet Stove and Insert Technical Manual

PELLET STOVE COMPONENTS
8 3 5

PARTS LIST
7

14 1

6 2 9

Greenfire Pellet Stove and Insert Technical Manual

PARTS LIST
GF55 FREESTANDING PELLET STOVE

17 25
26
19 28

16 20

Greenfire Pellet Stove and Insert Technical Manual

GFI55 PELLET INSERT

PARTS LIST

32 31

33 24

Greenfire Pellet Stove and Insert Technical Manual

WARRANTY

Limited Lifetime Warranty
FPI Fireplace Products International Ltd. (for Canadian customers) and Fireplace Products U.S., Inc. (for U.S. customers) (collectively referred to herein as "FPI") extends this Limited Lifetime Warranty to the original purchaser of this appliance provided the product remains in the original place of installation. The items covered by this limited warranty and the period of such coverage is set forth in the table below.
Some conditions apply (see below).
The policy is not transferable, amendable or negotiable under any circumstances.

Pellet Products Warranty Coverage for Components and labor is as follows:
Firebox/Heat exchanger Surrounds, castings, door assembly. Burn Pot, Log sets, Firebox panels, Ceramic Glass ( Thermal Breakage) Pedestals, legs Burn Pot Liner Agitator Auger Motor, Combustion blower, Convection blower Wiring, all switches, Wiring harness, Power cords Circuit boards, Circuit board ribbon cable Vacuum switch, Ignitor, Air pump, Temperature sensors, Wall thermostat Auger Circuit Board Decals Hopper Rails/ Baffle

Component Coverage 7 years

2 years

Labour Coverage (Years)
2 2 2 2 2 2 2 2
2
2
2
2
2

Conditions:
Warranty protects against defect in manufacture or FPI factory assembled components only, unless herein specified otherwise.

Any part(s) found to be defective during the warranty period as outlined above will be repaired or replaced at FPI's option through an accredited distributor, dealer or pre-approved and assigned agent provided that the defective part is returned to the distributor, dealer or agent for inspection if requested by FPI. Alternatively, FPI may at its own discretion fully discharge all of its obligations under the warranty by refunding the verified purchase price of the product to the original purchaser. The purchase price must be confirmed by the original Bill of Sale.

The authorized selling dealer, or an alternative authorized FPI dealer if pre-approved by FPI, is responsible for all in-field diagnosis and service work related to all warranty claims. FPI is not responsible for results or costs of workmanship of unauthorized FPI dealers or agents in the negligence of their service work.

At all times FPI reserves the right to inspect reported complaints on location in the field claimed to be defective prior to processing or authorizing of any claim. Failure to allow this upon request will void the warranty.

All warranty claims must be submitted by the dealer servicing the claim, including a copy of the Bill of Sale (proof of purchase by you). All claims must be complete and provide full details as requested by FPI to receive consideration for evaluation. Incomplete claims may be rejected.

Greenfire Pellet Stove and Insert Technical Manual

WARRANTY

Replacement units are limited to one per warranty term. Airtube and baffle replacements are limited to one replacement per term.
Unit must be installed according to all manufacturers' instructions as per the manual.
All Local and National required codes must be met.
The installer is responsible to ensure the unit is operating as designed at the time of installation.
The original purchaser is responsible for annual maintenance of the unit, as outlined in the owner's manual. As outlined below, the warranty may be voided due to problems caused by lack of maintenance.
Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts
Exclusions:
This Limited Lifetime Warranty does not extend to paint, rust or corrosion of any kind due to a lack of maintenance or improper venting, combustion air provision, corrosive chemicals (i.e. chlorine, salt, air, etc.), inner panels, door or glass gasketing, or any other additional factory fitted gasketing.
Malfunction, damage or performance based issues as a result of environmental conditions, location, chemical damages, downdrafts, installation error, installation by an unqualified installer, incorrect chimney components (including but not limited to cap size or type), operator error, abuse, misuse, use of improper fuels (plastics, garbage, solvents, cardboard, coal or coal products, oil based products, waxed cartons, compressed premanufactured logs), lack of regular maintenance and upkeep, acts of God, weather related problems from hurricanes, tornados, earthquakes, floods, lightning strikes/bolts or acts of terrorism or war, which result in malfunction of the appliance are not covered under the terms of this Limited Lifetime Warranty.
FPI has no obligation to enhance or modify any unit once manufactured (i.e. as products evolve, field modifications or upgrades will not be performed on existing appliances).
This warranty does not cover dealer travel costs for diagnostic or service work. All labor rates paid to authorized dealers are subsidized, pre-determined rates. Dealers may charge homeowner for travel and additional time beyond their subsidy.
Any unit showing signs of neglect or misuse will not be covered under the terms of this warranty policy and may void this warranty. This includes units with rusted or corroded fireboxes which have not been reported as rusted or corroded within three (3) months of installation/purchase.
Units which show evidence of being operated while damaged, or with problems known to the purchaser and causing further damages will void this warranty.
Units where the serial no. has been altered, deleted, removed or made illegible will void this warranty.
Minor movement, expansion and contraction of the steel is normal and is not covered under the terms of this warranty.
FPI is not liable for the removal or replacement of facings or finishing in order to repair or replace any appliance in the field.
Freight damages for products or parts are not covered under the terms of the warranty.
Products made or provided by other manufacturers and used in conjunction with the FPI appliance without prior authorization from FPI may void this warranty.

Greenfire Pellet Stove and Insert Technical Manual

WARRANTY

Limitations of Liability:
The original purchaser's exclusive remedy under this warranty, and FPI's sole obligation under this warranty, express or implied, in contract or in tort, shall be limited to replacement, repair, or refund, as outlined above. IN NO EVENT WILL FPI BE LIABLE UNDER THIS WARRANTY FOR ANY INCIDENTAL OR CONSEQUENTIAL COMMERCIAL DAMAGES OR DAMAGES TO PROPERTY. TO THE EXTENT PERMITTED BY APPLICABLE LAW, FPI MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. IF IMPLIED WARRANTIES CANNOT BE DISCLAIMED, THEN SUCH WARRANTIES ARE LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY.

Some U.S. states do not allow limitations on how long an implied warranty lasts, or allow exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.

Customers located outside the U.S. should consult their local, provincial or national legal codes for additional terms which may be applicable to this warranty.

How to Obtain Warranty Service:
Customers should contact the authorized selling dealer to obtain warranty service. In the event the authorized selling dealer is unable to provide warranty service, please contact FPI by mail at the address listed below. Please include a brief description of the problem and your address, email and telephone contact information. A representative will contact you to make arrangements for an inspection and/or warranty service.

Canadian Warrantor:

U.S. Warrantor:

FPI Fireplace Products International Ltd. 6988 Venture St. Delta, British Columbia Canada, V4G 1H4

Fireplace Products U.S., Inc. PO Box 2189 PMB 125 Blaine, WA United States, 98231

Or contact the Regency Customer Care Centre at 1-800-442-7432 (phone) / 604-946-4349 (fax)

Greenfire Pellet Stove and Insert Technical Manual

WARRANTY

Product Registration and Customer Support:
Thank you for choosing a Regency Fireplace. Regency strives to be a world leader in the design, manufacture, and marketing of hearth products. To provide the best support for your product, we request that you complete a product registration form found on our Web Site under Customer Care within ninety (90) days of purchase.
For purchases made in CANADA or the UNITED STATES: http://www.regency-fire.com/Customer-Care/Warranty-Registration.aspx
For purchases made in AUSTRALIA: http://www.regency-fire.com.au/Customer-Care/Warranty-Registration.aspx
You may also complete the warranty registration form below to register your Regency Fireplace Product and mail and/or fax it back to us, and we will register the warranty for you. It is important you provide us with all the information below in order for us to serve you better.
Warranty Registration Form (or Register online immediately at the above Web Site):

Warranty Details Serial Number (required): Purchase Date (required) (mm/dd/yyyy): Product Details Product Model (required): Dealer Details Dealer Name (required): Dealer Address: Dealer Phone #: Installer: Date Installed (mm/dd/yyyy): Your Contact Details (required) Name: Address: Phone: Email:

For purchases made in CANADA:
FPI Fireplace Products International Ltd. 6988 Venture St. Delta, British Columbia Canada, V4G 1H4
Phone: 604-946-5155 Fax: 1-866-393-2806

For purchases made in the UNITED STATES:
Fireplace Products US, Inc. PO Box 2189 PMB 125 Blaine, WA United States, 98231

For purchases made in AUSTRALIA:
Fireplace Products Australia Pty Ltd 99 Colemans Road Dandenong South, Vic. 3175 Australia

Phone: 604-946-5155 Fax: 1-866-393-2806

Phone: +61 3 9799 7277 Fax: +61 3 9799 7822

For fireplace care and tips and answers to most common questions please visit our Customer Care section on our Web Site. Please feel free to contact your selling dealer if you have any questions about your Regency product.

Greenfire Pellet Stove and Insert Technical Manual

NOTES

____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________

Greenfire Pellet Stove and Insert Technical Manual

NOTES

Greenfire Pellet Stove and Insert Technical Manual

Installer: Please complete the following information
Dealer Name & Address: _______________________________________ ___________________________________________________________ Installer: ___________________________________________________ Phone #: ___________________________________________________ Date Installed: _______________________________________________ Serial #: ____________________________________________________

Printed in Canada

References

Adobe PDF Library 16.0.7 Adobe InDesign 17.2 (Windows)