Instruction Manual for dormakaba models including: XL80 Ceiling Mount with Sidelites and Moving Floor, XL80, Ceiling Mount with Sidelites and Moving Floor, Sidelites and Moving Floor, Moving Floor
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DocumentDocumentMUTO Premium XL80 Telescopic Ceiling mount with sidelites and moving floor guide Optional Dormotion Installation Manual 936043 - 11/2023 Original document EN dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions Table of contents Table of Contents 1 Technical specifications 3 1.1 Overview 3 1.1.1 General information 3 1.1.2 Intended use 3 1.1.3 Glass requirements/fittings/mounting 3 1.1.4 Requirements for glass panel 3 1.1.5 Safety instructions 3 1.1.6 Symbols used - Safety/Installation 3 1.1.7 Maintenance, care, repair 3 1.1.8 Disposal 3 1.2 Specification - technical data 4 1.3 Tempered laminate glass (TLG) and adhesive specifications 4 2 Installation preparation 5 2.1 Overall 5 2.2 Door/wall dimensions 6 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9A 3.9B 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 Installation instructions - Slow moving panel (SMP) 7 Installing end stops in SMP 7 Securing gasket to SMP track 7 Securing sidelite section profile to SMP track 8 Specifications for securing track to mounting surface 8 Installing U-Channel for sidelite 9 Installing sidelite glass 9 Installing sidelite glass filler panel 10 Installing sidelite glass gasket 10 Installing roller carriers: on SMP monolithic glass ONLY 11 Installing roller carriers: on SMP tempered laminate glass ONLY 12 Adjust roller carrier wheels 13 Disengage the anti-jump 13 Assemble simultaneous drive 14 Secure moving floor guide 15 Install glass/rollers in SMP track 16 Install floor guide 16 Install floor guide: continued 17 Engaging anti-jump 17 Adjustment door height 17 Adjustment end stop location: LEADING end stop Adjustment end stop location: TRAILING end stop 18 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 Installation instructions - Quick moving panel (QMP) 19 Installing end stops in QMP 19 Connecting the doors via the cable bracket 19 Securing track for QMP 20 Secure clamp profile for QMP 21 Install hook set (less Dormotion) 21 Installing roller carriers 22 Installing DORMOTION start/stop (optional) 23 Disengaging the anti-jump 23 Install glass/rollers in QMP track 24 Engaging anti-jump 24 Align the cable 25 Adjustment end stop location: LEADING end stop Adjustment end stop location: TRAILING end stop 26 Securing the cable to the QMP cable clamp 27 Install DORMOTION unit into QMP track (optional) 28 Adjust start/stop pin height (if necessary) 30 QMP track cover and end caps 31 SMP cover profile 32 Cover profile for passage 33 Cover clips 33 Cover spacers 34 Install brush profile 34 Secure system cover 35 2 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions Technical specifications 1 Technical specifications 1.1 Overview These instructions are for installation of MUTO Premium XL80 Telescopic panels for the following mounting and style versions: 1. Ceiling mount with Sidelite 1.1.1 General information · dormakaba requires use of tempered laminated or tempered monolithic glass. · dormakaba glass hardware is not suitable for harsh environment; for example, applications where chemicals (e.g. chlorine) are used such as indoor swimming pools, saunas, or salt-water pools. · Never move sliding panels faster than walking speed and always stop the door manually before it reaches end position. · Do not slide doors with excessive force. Ensure proper installation of limiting stop to prevent door from opening too far. 1.1.2 Intended use · For sliding doors in dry indoor areas only. · For manual slow opening and closing only. · Only properly qualified and specially trained staff are authorized to mount dormakaba glass hardware. · Due to crushing hazards and possible injury caused by breakage of glass during mounting, corresponding protective clothing (especially gloves and protective goggles) is required. · Never clamp metal fitting hardware directly to glass surface. 1.1.6 Symbols used - Safety/Installation CAUTION Mounting components must meet the requirements of substructure/wall and door weight. Please read the technical information for fittings. WARNING Risk of breaking glass. When installing the door, support the door panel with a block of wood or similar object. 1.1.3 Glass requirements/fittings/mounting · The substructure/wall must be able to bear permanent loads, be level (max. tolerance: 1/16" [2] per 39" [1m]). · Fasteners must be sufficiently dimensioned for the substructure/wall and weight of the door. · When adjusting glass components, always stick to the required clearance for the respective hardware. Adjust clearance so glass does not come in contact with any hard surfaces such as glass, metal or concrete. · Do not use excessive force when installing the glass (avoid over tightening screws.) 1.1.4 Requirements for glass panel · dormakaba requires use of fully tempered glass, which complies with ASTM C 1036 and ASTM C 1048. Secondary heat soaking processes are recommended but not required. This applies to both tempered monolithic and tempered laminated glass. · Clamping area must be flat and uncoated (no self-cleaning coating!) · Never use glass with conchoidal fractures and/or damaged edges. 1.1.5 Safety instructions · Installation requires two people. · Always wear protective clothing. TIPS AND RECOMMENDATIONS Information note CLOSING EDGE OF DOOR 1.1.7 Maintenance, care, repair · Immediately replace damaged parts. · Always use original dormakaba parts. · Clean clamping area with alcohol-based standard commercial cleaning agent before mounting the glass hardware. · Use a damp cloth for occasional cleaning. · Always use silicone - and oil-free cleaners (e.g. acetone). · Check glass hardware at regular intervals for proper positioning, smooth operation and correct adjustment. · High traffic door systems require inspection by properly qualified staff (specialized companies or installation firms.) 1.1.8 Disposal Disposal in accordance with local, state and national regulations. MUTO Premium 936043 11-2023 3 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 1.2 Specification - technical data Ceiling mount Door leaf weight lbs [kg] * * Including weight of auxiliary hardware. 2 panels 4 panels XL80 Telescopic XL80 Telescopic 2 x 176lbs [2 x 80] 4 x 176lbs [4 x 80] LEGEND SMP Slow moving panel QMP Quick moving panel Technical specifications 1.3 Tempered laminate glass (TLG) and adhesive specifications Required parts for laminate glass with MUTO System (not included) 3MTM Scotch-WeldTM Urethane Adhesive, DP 605 NS 3MTM Scotch-WeldTM EPXTM Plus II Applicator with 1:1 Plunger 2 3MTM Scotch-WeldTM EPXTM Plus II Mixing Square Nozzle, 5.3mm 3 MUTO TLG gasket set Handling time frame Part Number Quantity Usage recommendation 934.800 1 tube 1 tube per 4 roller carriers 934.801 1 applicator 1:1 plunger with 934.800 adhesive 934.805 Pk of 4 4 nozzles per 1 tube of adhesive 807.640 1 set Function Time Working life (time between 5 minutes @ 75°F application and clamping of carrier) Handling strength 20 minutes @ 73°F or more Full cure time (normal door usage 48 hours @ 73°F or more not recommended until full cure time has been met) NOTE: Door glass should not be installed until the full cure time as been reached (see chart above). 1.1 Clean clamping area with alcohol-based standard commercial cleaning agent before mounting the glass hardware. Important safety-related information for the mounting and use of dormakaba glass hardware. 1.2 Never clamp metal fitting hardware directly to glass surface. 1.3 Never use clamping products on surfaces with self-cleaning coatings. 2 Scotch-WeldTM EPXTM Plus II Applicator with 1:1 Plunger is a trademark of 3M. 3 Scotch-WeldTM EPXTM Plus II Mixing Square Nozzle is a trademark of 3M. 4 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 2 Installation preparation 2.1 Fig 1 MUTO Premium Overall 1.23 1.1 1.23 1.3 1.4 1.2 1.4 1.4 936043 1.5 1.6 1.8 1.22 1.7 1.18 1.21 1.20 Slow Moving Panel (SMP) Quick Moving Panel (QMP) 1.11 1.9 1.19 1.4 1.12 1.10 1.13 1.14 1.16 1.15 1.7 1.16 1.1 Cover 1.2 Brush strip 1.3 Quick Moving Panel track 1.4 End stops (x4) 1.5 Slow Moving Panel track 1.6 1.7 1.8 1.9 1.10 Cover clips Dormotion unit (x2) (optional) Cover profile for Slow Moving Panel Cover profile for passage SMP Roller carriers (x2) 1.11 1.12 1.13 1.14 1.15 1.16 1.17 Start/stop (optional) Simultaneous drive Floor guide Moving floor guide Quick Moving Panel clamp QMP Roller carriers (x2) QMP glass clamp end caps (x2) 1.18 1.19 1.20 1.21 1.22 1.23 Sidelite section profile Filler panel U-channel U-channel gaskets Sidelite glass gasket Cover spacers (x2) 11-2023 Overall 5 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 2.2 Door/wall dimensions 2 panel - Right (shown) or Left hand opening clear opening height (CH) clear opening width (CW) Back of track to center of mounting hole in track (FP) Fixed panel (SMP) Slow moving panel (QMP) Quick moving panel Technical specifications 1-1/2" [38] 3-11/16" [85] 1-3/16" [30] 1-3/16" [30] 1/8" [3] Bottom of 3/8" glass to floor [10] 9/16" [14] 4 panel - Bi-parting opening clear opening height (CH) (FP) Fixed panel (SMP) Slow moving panel (QMP) Quick moving panel (QMP) Quick moving panel (SMP) Slow moving panel clear opening width (CW) (FP) Fixed panel 1-3/16" [30] 1-3/16" [30] 1-1/4" [6] 1-3/16" [30] 1-3/16" [30] 6 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions SMP End stops SMP gasket 3 Installation instructions Slow moving panel (SMP) 3.1 Installing end stops in SMP Fig 2 SMP track End stops 3.1.1 Slide end stops into each end of the SMP track. NOTE: Loosen bottom section of end stop for easier install. Hex key size XL80 2.5mm Set screw Bottom section of end stop NOTE: Exact location/adjustments will be determined in the Adjustment End Stop Location step. 3.2 Securing gasket to SMP track Fig 3 SMP track 3.2.1 Ensure the SMP track is cut to proper length. NOTE: SEE DIMENSION INSTRUCTIONS ON PAGE 9. Adhesive gasket 3.2.2 Cut adhesive gasket equal to sidelite glass width. 3.2.3 Adhere gasket along bottom edge of back of track. MUTO Premium 936043 11-2023 7 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 3.3 Securing sidelite section profile to SMP track Fig 4 Sidelite profile Sidelite Section Profile SMP Track 3.3.1 Align sidelite profile holes with SMP track profile holes. NOTE: Holes will be predrilled every 7-7/8" [200]. SMP track 3.3.2 Secure with 9/16" (14) fasteners provided. NOTE: Be sure fastener heads are flush with track to avoid rollers catching protruding fasteners. 3.4 Specifications for securing track to mounting surface 3.4.1 Ensure track is properly level and secure it to the header mounting surface per the appropriate measurements on the following page. 3.4.2 Use appropriate fasteners according to the following recommendations. NOTE: SEE DIMENSION INSTRUCTIONS ON PAGE 6 FOR REFERENCE. NOTE: OVERHEAD REINFORCEMENT: The overhead reinforcement must be a minimum of ¼" [6] x 3" [76] steel angle, 16 gauge metal stud with wood blocking, or two pieces of 1-1/2" [38] thick wood blocking (double stacked), secured to studs or joists on a maximum 16" [406] centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface. Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2" [51] into wood blocking, utilizing the predrilled holes in the MUTO track. Consult with a structural engineer to determine if reinforcement is adequate for your specific application or to meet specific codes in your location. 8 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 3.5 Installing U-Channel for sidelite Fig 5 U-channel gasket Sidelite U-channel SMP glass Orient gasket(s) as shown. 3.5.1 Install gaskets as shown. Trim to correct length. 3.5.2 Secure u-channel to floor using appropriate fasteners. 3.6 Installing sidelite glass Fig 6 U-channel NOTE: Ensure u-channel is plumb and the back of the U-channel profile aligns with back of sidelite profile. NOTE: Gaskets are pre-installed. Sidelite profile Lift up into sidelite profile U-channel Lower down into u-channel Sidelite glass 3.6.1 Place setting blocks into u-channel. 3.6.2 Spray inside of u-channel with glass cleaner. 3.6.3 Lift glass up and into sidelite profile. 3.6.4 Lower glass into u-channel. MUTO Premium 936043 Wall 1/8" gap Sidelite glass 3.6.5 Ensure there is 1/8" [3] gap between wall and edge of sidelite glass. 3.6.6 If using tempered laminated glass, gently press glass against u-channel gasket, and dispense silicone along full length of non-gasket side of u-channel. 11-2023 9 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 3.7 Installing sidelite glass filler panel Fig 7 SMP track Sidelite filler panel SMP glass gasket Sidelite glass Filler panel Sidelite profile 3.7.1 Fit filler panel between empty section of track and sidelite profile, on door side. 3.8 Installing sidelite glass gasket Fig 8 Sidelite profile Filler panel 3.8.1 Cut gasket to length. Sidelite gasket Sidelite gasket location Sidelite glass 3.8.2 Press gasket in between sidelite glass and sidelite profile. 10 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions SMP roller carriers 3.9A Installing roller carriers: on SMP monolithic glass ONLY Fig 9 DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH CLOSED." *ENSURE CARRIERS ARE SECURED TO CORRECT SIDE OF GLASS.* Z X Torque values XL80 5 ft lbs [6Nm] Hex key size XL80 3mm Secure Roller location on glass SMP X SMP Z Glass gasket XL80 2-3/8" [60] 2-3/8" [60] Roller carrier Legend Closing edge of door (Front of) Glass (Front of) Glass NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE GASKET IS FREE OF DEBRIS. ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS. 3.9A.1 Slide SMP roller carriers onto glass. 3.9A.2 Slide glass gasket and metal shim between glass and roller carrier. NOTE: Orient with gasket facing the glass. 3.9A.3 Secure roller carriers to glass at 5 ft lbs (6 Nm). MUTO Premium 936043 11-2023 11 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions SMP roller carriers 3.9B Installing roller carriers: on SMP tempered laminate glass ONLY Fig 10 DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH CLOSED." *Ensure carriers are secured to correct side of glass.* Z X Torque values XL80 4ft lbs [5Nm] Hex key size XL80 3mm Secure Roller location on glass SMP X SMP Z Glass gasket XL80 2-3/8" [60] 2-3/8" [60] 3MTM ScotchWeldTM EPXTM Plus II Applicator Legend Closing edge of door (Front of) Glass Stop when adhesive can be seen past end of roller carrier. (Front of) Glass (Back of) Glass NOTE: THE RECOMMENDED ADHESIVE'S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES. NOTE: USE 1:1 RATIO PLUNGER WITH THE 3MTM Scotch-WeldTM Urethane Adhesive. NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE NO DEBRIS IS ON THE GASKET. ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS. 3.9B.1 3.9B.2 3.9B.3 Slide SMP carriers onto glass. Replace existing gasket with TLG gasket. Slide laminated glass gasket and metal shim between glass and roller carrier. NOTE: Orient with gasket facing the glass. 3.9B.4 Relace existing set screws with vented set screws. 3.9B.5 Tighten vented set screws at 4 ft lbs (5Nm). NOTE: Onto scrap material, first dispense approximately 12" of 3MTM Scotch-WeldTM Urethane Adhesive prior to application to prevent mixing errors and ensure optimal hardening. 3.9B.6 Dispense into vented set screws on both sides of carrier. Stop application when adhesive can be seen past edge of roller carrier. DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass surface with a beveled-edge chisel or putty knife. NOTE: Keep glass flat during curing process. NOTE: See chart in Specifications section for appropriate curing time. 12 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 3.10 Fig 11 Adjust roller carrier wheels Wheel Front of carrier +3/16" [+5] -1/8" [-3] Wheel adjustment Screw Carrier bracket Back of carrier SMP roller carriers Anti-jump Front of carrier Wheel Carrier bracket Wheel +3/16" [+5] adjustment -1/8" [-3] Screw Back of carrier Carrier bracket 3.10.1 3.10.2 If more clearance is required between wheel and track, adjust accordingly. Loosen wheel adjustment screw. Carrier bracket Hex key size XL80 5mm 3.10.3 Slide wheel up or down to adjust. 3.10.4 Retighten wheel adjustment screw. 3.11 Fig 12 Disengage the anti-jump 1/4 turn Antijump Antijump Hex key size XL80 3mm NOTE: Anti-jump shipped engaged. 3.11.1 Disengage the anti-jump on SMP roller carrier. Anti-jump adjustment screw 3.11.2 Using a hex key, push anti-jump adjustment screw IN and turn COUNTER-CLOCKWISE 90° to disengage anti-jump. MUTO Premium 936043 11-2023 13 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 3.12 Fig 13 Assemble simultaneous drive Simultaneous drive Fig. 1 Fig. 2 Fig. 3 3.12.1 Assemble cable as shown above in Figures 1-4. 3.12.2 Measure and cut cable. Cable length = (SMP door width x 2) + 39" [991] Drive-cable bracket Fig. 4 NOTE: MANUALLY DOUBLE CHECK CABLE LENGTH BEFORE CUTTING. Legend Closing edge of door 3.12.3 Loop cable assembly around SMP carriers as shown. Feed free end of cable in here Secure freeend of cable ENSURE BRACKET IS CENTERED ON TRAILING CARRIER. Drive-cable bracket *ENSURE PROPER ORIENTATION* Wrench size XL80 5.5mm C-wrench Hex key size XL80 2mm, 5mm Fig. 5 3.12.4 3.12.5 · After cable is looped around, feed free-end through open side of bracket. Secure free-end of cable inside bracket. Fully tighten to 2.2ft lbs [3Nm]. Fig. 6 3.12.6 · Fully tension cable via nut on inside of bracket. To tighten: rotate wrench CLOCKWISE. Fig. 7 3.12.7 · Tighten outside nut to lock into place. To tighten: hold inside nut with one wrench, rotate second wrench on outside nut COUNTERCLOCKWISE. 14 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 3.13 Fig 14 Secure moving floor guide Moving floor guide Plate #1 3/32" [2] Plate #2 1/32" [1] Plate #3 (Adhesive gasket) 1/32" [1] Plate #4 1/32" [1] Fasteners 1/2" [12] * Right hand floor guide shown.* Hex key size XL80 2mm, 5mm 5/8" [16] Plate #1/#2 Plate #3 (Adhesive gasket) *Ensure adhesive side faces up.* Plate #1 Plate #2 Plate #3 Plate #4 Fastener lengths Glass thickness [mm] 3/8" [10] 1/2" [12] 17/32" [13.5] X X X X X X X X 1/2" [12] 5/8" [16] 5/8" [16] Plate #4 ±1/16" [2] 3.13.1 3.13.2 Secure moving floor guide to SMP. Use chart to determine appropriate plate(s) needed for glass thickness. 3.13.3 Orient as shown. MUTO Premium 936043 11-2023 15 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 3.14 Fig 15 Install glass/rollers in SMP track ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS. 3.14.1 3.14.2 Place SMP glass on setting blocks on floor for stability. Lift glass and SMP rollers up and rest rollers on SMP track. *If installing/hanging tempered laminated glass panels, ensure carrier adhesive has cured for 48 hours minimum. See Specifications section for more information regarindg cure time.* SMP track SMP rollers SMP Track Floor guide 3.15 Fig 16 Install floor guide Ø5/16" [8] Hex key size XL80 3mm Floor guide anchor Floor guide anchor 1-13/[3326"] 3.15.1 3.15.2 3.15.3 CAUTION ANTI-JUMP IS DISENGAGED! Align centerline of glass with centerline of floor guide. Be sure the glass is plumb. Mark appropriate floor guide measurements. 3.15.4 3.15.5 3.15.6 TEMPORARILY REMOVE GLASS AND ROLLERS FROM TRACK. Pre-drill into mounting surface using a 5/16" drill bit. Secure floor guide anchor with included fasteners. 16 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 3.16 Fig 17 Install floor guide: continued Floor SMP Glass QMP Glass guide = = Floor guilde Anti-jump Adjust door height Hex key size XL80 2.5mm Floor guide anchor Moving floor guide 3.16.1 SET GLASS AND ROLLERS BACK ONTO TRACK. 3.17 Fig 18 Antijump Engaging anti-jump 1/4 turn Set screws 3.16.2 Slide floor guide over floor guide anchor and tighten with set screws. 3.16.3 Remove setting blocks. NOTE: Be sure glass is centered in floor guide. Adjust using set screws. Antijump Anti-jump adjustment screw 3.17.1 Engage anti-jump on roller carrier. 3.18 Fig 19 Adjustment door height Hex key size XL80 3mm 3.17.2 Using a hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump. SMP Glass Floor guide +3/16" [+5] -1/8" [-3] 3/8" [10] Door height adjustment tolerance XL80 +3/16" [+5] -1/8" [-3] Height Adjustment screw XL80 torque Height 2 ft lbs adjustment [3 Nm] screws XL80 torque Height adjustment locking screws 4 ft lbs [6 Nm] Height adjustment locking screws Hex key size XL80 3mm 3.18.1 Set height of glass door. 3.18.2 Loosen height adjustment locking screws on carrier. 3.18.3 Using appropriate size hex key, turn height adjustment screw CLOCKWISE or COUNTERCLOCKWISE to raise or lower glass. NOTE: Be sure glass is level during this adjustment. MUTO Premium 936043 11-2023 17 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 3.19 Fig 20 Adjustment end stop location: LEADING end stop END STOP LOCATION: LEADING EDGE 0 mm Wall Sidelite glass SMP glass SMP End stops DOOR CLOSED Edge of roller carrier Bumper Bumper End stop Glass overlap on sidelite 1-3/16" [30] Secure XL80 torque 2 ft lbs [3 Nm] Hand tighten Set end stop location: 3.19.1 Slide end stop to desired location on track. Bumper should touch edge of roller carrier. Hex key size XL80 2.5mm Legend Closing edge of door NOTE: Bi-foldering: Be sure there is a 1/4" [6] gap between the right and left hand sets. Fig 21 Adjustment end stop location: TRAILING end stop END STOP LOCATION: TRAILING EDGE 0 mm Wall Sidelite glass/ SMP glass DOOR OPENED End stop Bumper Bumper Secure Edge of roller carrier Glass overlap on wall 0" XL80 torque 2 ft lbs [3 Nm] Hand tighten Set end stop location: 3.19.1 Slide end stop to desired location on track. Bumper should touch edge of roller carrier. Hex key size XL80 2.5mm Legend Closing edge of door 18 MUTO Premium 936043 NOTE: Bi-foldering: Be sure there is a 1/4" [6] gap between the right and left hand sets. 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4 Installation instructions Quick moving panel (QMP) QMP End stops QMP Cable bracket 4.1 Fig 22 Installing end stops in QMP QMP track Hex key size XL80 2.5mm Set screw End stops 4.1.1 Slide end stops into each end of the QMP tracks. NOTE: Loosen bottom section of end stop for easier install. Bottom section of end stop NOTE: Exact location/adjustments will be determined in the Adjustment End Stop Location step. 4.2 Fig 23 Connecting the doors via the cable bracket Hex key size XL80 4mm Cable bracket Cable bracket DOOR CLOSED M5 x 10 Socket head cap screw 10mm 4.2.1 Push both door panels towards the closing edge. MUTO Premium 936043 Legend Closing edge of door 5mm 4.2.2 Secure cable bracket with two fasteners through the QMP track at 2 ft lbs [2.5Nm]. 11-2023 19 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.3 Fig 24 Securing track for QMP SMP track QMP track Hex key size XL80 3mm SMP track QMP track QMP track 3-15/16" [100] ... M5 x 10 Flat head socket cap screw 10mm QMP track 5mm 4.3.1 Secure QMP track to SMP track. 4.3.2 Secure included fasteners at 2 ft lbs [2.5Nm]. 20 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.4 Fig 25 Secure clamp profile for QMP QMP clamp profile Glass clamp profile Hook set Hex key size XL80 3mm M6 x 12 Cupped set screw Glass gaskets Tighten fasteners QMP glass Pressure plate 12mm 6mm QMP glass Torque values XL80 4 ft lbs [5Nm] NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. 4.4.1 Add glass gaskets. Trim to proper length. 4.4.2 Secure QMP glass to glass clamp profile. 4.4.3 Tighten all fasteners at 4ft lbs [5Nm]. · Do not overtighten pressure plate against glass. · Start at center of profile and work outwards. 4.5 Fig 26 Install hook set (less Dormotion) Open side Hook set 4.5.1 With rollers facing away from the installer, determine which roller will be leading and which will be trailing. Hook set Hex key size XL80 4mm DETERMINE THE LEADING VERSUS TRAILING EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH CLOSED." 4.5.2 Secure hook onto roller with open side facing away from the installer. 4.5.3 Secure hook using appropriate-size hex key. MUTO Premium 936043 11-2023 21 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.6 Fig 27 Installing roller carriers QMP roller carriers DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH CLOSED." Z X *CARRIER WITH CABLE CLAMP TO BE SECURED TO TRAILING SIDE OF GLASS.* Torque values XL80 5 ft lbs [6Nm] Hex key size XL80 3mm Roller location on glass QMP X QMP Z Glass clamp Glass gasket XL80 3-1/8" [80] 1-9/16" [40] Roller carrier Legend Closing edge of door Secure Glass clamp profile (Front of) Glass (Front of) Glass NOTE: FULLY CLEAN SURFACE OF CLAMP PROFILE WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE GASKET IS FREE OF DEBRIS. ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS. 4.6.1 4.6.2 Slide QMP roller carriers onto clamp profile. Slide gasket and metal shim between clamp profile and roller carrier. NOTE: Orient with gasket facing the clamp profile. 4.6.3 Secure roller carriers to clamp profile at 5 ft lbs (6 Nm). 22 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.7 Installing DORMOTION start/stop (optional) Fig 28 DISREGARD IF SYSTEM IS LESS DORMOTION Start/stop Anti-jump PRODUCT SHIPPED WITH 7/8" [22] PIN INSTALLED. PIN CAN BE CHANGED TO 1" [25] IF NECESSARY. Start/stop pin Images not to scale Hex screws Torque Set screws 3 ft lbs [3 Nm] Hex key size Set screws 3 mm Hex screws 3 mm 7/8" 1" [22] [25] = = Set screws Start/stop Glass gasket NOTE: 4.7.1 · · · · Determine a pin length based upon how square and plumb the opening is. If required, change pin in start/stop assembly. Remove hex screws. Remove existing pin and plate. Swap in appropriate pin and plate. Replace hex screws. 4.7.2 4.7.3 4.7.4 NOTE: Slide start/stop onto glass. Center equally between the carriers. Slide glass gasket between start/stop and glass. Orient with gasket facing glass. 4.7.5 Secure start/stop via set screws. 4.8 Fig 29 Disengaging the anti-jump 1/4 turn Antijump Antijump Anti-jump adjustment screw Hex key size XL80 3mm NOTE: Anti-jump shipped engaged. 4.8.1 Disengage the anti-jump on roller carrier. MUTO Premium 936043 4.8.2 Using the appropriate size hex key, push antijump adjustment screw IN and turn COUNTERCLOCKWISE 90° to disengage anti-jump. 11-2023 23 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.9 Fig 30 Install glass/rollers in QMP track ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS. 4.9.1 4.9.2 Place QMP glass on setting blocks on floor for stability. Lift glass and QMP rollers up and rest rollers on track. QMP track QMP rollers End stop removed for easier viewing. 4.10 Fig 31 Engaging anti-jump Antijump 1/4 turn Antijump QMP track Anti-jump Anti-jump adjustment screw 4.10.1 Engage anti-jump on roller carrier. Hex key size XL80 3mm 4.10.2 Using a hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump. 24 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.11 Fig 32 Align the cable Simultaneous drive VIEW FROM BACK OF SYSTEM SMP AND QMP TRACKS REMOVED FOR EASIER VIEWING. SMP arm bracket 4.11.1 Slide SMP arm bracket over top of the QMP carrier clamp bracket. QMP QMP clamp bracket SMP 4.11.2 Jump the arm bracket over the clamp bracket to align cable with clamp bracket. QMP SMP QMP SMP SMP arm bracket MUTO Premium 936043 QMP clamp bracket 11-2023 25 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.12 Fig 33 Adjustment end stop location: LEADING end stop DOOR CLOSED Sidelite glass SMP glass QMP glass Wall 1/8" [3] QMP End stops 0 mm END STOP LOCATION: LEADING EDGE Bumper Secure XL80 torque 2 ft lbs [3 Nm] Hand tighten Hex key size XL80 2.5mm Legend Closing edge of door NOTE: Bi-folding: Be sure there is a 1/4" [6] gap between the right and left hand sets. Edge of roller carrier Set end stop location: End stop Bumper 4.12.1 Slide end stop to desired location on track. Bumper should touch edge of roller carrier. PULL EDGE TO JAMB EDGE = 1-5/16" recommended (VERIFY WITH LOCAL JURISDICTION.) FP JAMB / WALL SMP QMP JAMB / WALL Fig 34 Adjustment end stop location: TRAILING end stop END STOP LOCATION: TRAILING EDGE 0 mm Wall Sidelite glass/ SMP glass/ QMP glass DOOR OPENED End stop Bumper Edge of roller carrier FP/SMP EDGE TO QMP GLASS EDGE = 3.75" NOT TO SCALE FP/SMP TO PULL EDGE = 1-3/16" recommended (VERIFY WITH LOCAL JURISDICTION.) FP JAMB / WALL SMP QMP Set end stop location: 4.12.1 Slide end stop to desired location on track. Bumper should touch edge of roller carrier. XL80 torque 2 ft lbs [3 Nm] Hand tighten Hex key size XL80 2.5mm Secure Bumper NOTE: Bi-folding: Be sure there is a 1/4" [6] gap between the right and left hand sets. Legend Closing edge of door 26 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.13 Fig 35 Securing the cable to the QMP cable clamp SMP leading carrier QMP trailing carrier DOOR CLOSED Back of QMP trailing carrier Roller arm bracket Simultaneous drive Back of SMP leading carrier LOOK AT BACK OF TRACK Sidelite glass SMP glass QMP glass QMP glass Cable QMP cable clamp SMP glass #1 #2 Hex key size XL80 Cross-head screw driver (magnetic recommended) *VIEWED FROM BACK OF TRACK/CARRIERS* Cable clamp set screws #3 #4 4.13.1 Remove cable clamp set screws #1 and #2. 4.13.2 Loosen cable clamp set screws #3 and #4. 4.13.3 Align cable inside clamp. 4.13.4 Reinsert and retighten all screws. MUTO Premium 936043 11-2023 27 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions Dormotion unit 4.14 Install DORMOTION units into QMP track (optional) Fig. 36 DM unit installation Fig. 36.1 RH DM unit Fastening plate DM end stop Hook Fig. 36.2 RH DM unit fastening plates rotated 4.14.1 · · · 4.14.2 · Rotate RH DM fastening plates. Using 4 mm hex key, loosen fastening plate hex screws. Rotate fastening plates until they are parallel to the DM unit (Fig. 36.2) Snug hex screws. Move door to close position. For installation of RH DM unit, door must be in the closed position against bumper. Fig. 36.7 DM unit aligned in track Incorrect orientation Correct orientation Fig. 36.3 RH DM unit inserted in track DM unit DM trigger block Door closed Fig. 36.4 DM unit hook positioned in trigger DM hook DM end stop Trigger Roller carrier Bumper RH DM unit Door closed Fig. 36.5 DM unit end stop positioned 5 mm from DM hook Adjustment tool Fork Fork gap DM end stop DM hook Trigger Bumper RH DM unit Door closed Fig. 36.6 RH DM unit fastening plates secured in track Plates rotated Fastening plates SHCS SHCS DM DM unit unit 4.14.3 · · 4.14.4 · · · Align DM unit in track, engage DM hook in DM trigger. Align DM unit in track (Fig. 36.7). Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 36.4) Use adjustment tool to set DM unit final position. Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 36.5). Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (Fork gap). Trigger height: Adjust so trigger sets on top of adjustment tool (Para. 4.15). 4.14.5 · Secure the DM unit in position. NOTE: Insure door is fully closed against bumper before performing this step. · Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 36.6 and .8). Torque Socket head cap screws 3 ft lbs [4 Nm] Fig. 36.8 RH DM unit installed in track Plates rotated 28 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions Fig. 36 DM unit installation (Con't) Fig. 36.9 LH DM unit Fastening plate Hook DM end stop Fig. 36.10 LH DM unit fastening plates rotated Fig. 36.11 LH DM unit inserted in track LH DM unit DM trigger block Dormotion unit LH Dormotion -door open 4.14.6 Rotate DM fastening plates. · Using 4 mm hex key, loosen fastening plate hex screws. · Rotate fastening plates until they are parallel to the DM unit (Fig. 36.10) · Snug hex screws. 4.14.7 · Move door to open position. For installation of LH DM unit, door must be in the open position against bumper. Fig. 36.15 DM unit aligned in track Incorrect orientation Correct orientation Door open Fig. 36.12 DM unit hook positioned in trigger Trigger DM hook DM end stop Roller carrier Bumper LH DM unit Door open Fig. 36.13 DM unit end stop positioned 5 mm from DM hook Adjustment tool Fork DM hook Trigger Fork gap DM end stop LH DM unit Bumper Door open Fig. 36.14 LH DM unit fastening plates secured in track Plates rotated Fastening plates SHCS SHCS DM DM unit unit 4.14.8 · · 4.14.9 · · · Align DM unit in track, engage DM hook in DM trigger. Align DM unit in track (Fig. 36.15). Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 36.12) Use adjustment tool to set DM unit final position. Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 36.13). Slide DM unit over until hook and DM end stop are against the fork. This sets 5 mm gap (Fork gap). Trigger height: Adjust so trigger sets on top of adjustment tool (Para. 4.15). 4.14.10 Secure the DM unit in position. · NOTE: Insure door is fully open against bumper before performing this step. · Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 36.16). Torque Socket head cap screws 3 ft lbs [4 Nm] Fig. 36.16 LH DM unit installed in track Plates rotated MUTO Premium 936043 11-2023 29 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.15 Fig 36 Adjust start/stop pin height (if necessary) Hex screw Hex screw Start/stop Start/stop pin 4.15.1 · · Adjust HEIGHT of start/stop pin, if necessary: Loosen hex screws. Slide pin and plate up or down. Hex key size Hex 3 mm screws CORRECT PIN HEIGHT/ ORIENTATION 30 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.16 Fig 37 QMP track cover and end caps Adhesive foam QMP glass clamp profile Cover QMP cover QMP end caps Cover QMP glass clamp profile QMP glass clamp profile End caps 4.16.1 Add adhesive foam pieces to QMP glass clamp profile, spaced accordingly. 4.16.2 Peel off adhesive. 4.16.1 Slide cover over outside of profile. 4.16.2 Peel adhesive off end caps and press onto ends of profile. MUTO Premium 936043 11-2023 31 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.17 Fig 38 SMP cover profile SMP cover profile Sidelite glass SMP glass QMP glass NOTE: SMP track, QMP track, and sidelite profile removed for easier viewing. Fig. 1 NOTE: If cover profile does not fit, check and correct roller carrier locations, if necessary. SMP glass SMP cover profile Hex key size XL80 3mm SMP cover profile SMP roller carrier M4 x 8 Low head socket cap screw SMP glass 8mm 4mm 4.17.1 Slide doors fully CLOSED. 4.17.2 Slide SMP cover profile up and between the SMP roller carriers as shown in Fig. 1 above. 4.17.3 Secure with included fasteners. 32 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.18 Fig 39 Cover profile for passage SMP/QMP glass Cover profile for passage Cover clips Hex key size XL80 2.5mm M4 x 6 Fat head socket cap screw 6mm 4mm 4.18.1 Slide both doors all the way OPEN. 4.18.2 Slide cover profile for passage up behind QMP track. 4.18.3 Secure cover profile for passage with all included fasteners at 2 ft lbs [2.5Nm]. 4.19 Fig 40 Cover clips 4.19.1 Insert cover clips into track (one clip per foot). 4.19.2 Insert perpendicular to track, and turn CLOCKWISE to snap into place. MUTO Premium 936043 11-2023 33 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.20 Fig 41 Cover spacers Cover spacers Brush profile Cover spacer 4.20.1 Tip cover spacers into outter most edge of track. Cover spacer Hex key size XL80 2.5mm 4.20.2 Place one at each end of track as shown. 4.20.3 Tighten at at hand tighten. 4.21 Fig 42 Install brush profile Cover 4.21.1 Match brush to cover length. Brush 4.21.2 Slide brush into cover. 34 MUTO Premium 936043 11-2023 dormakaba MUTO XL80 Telescopic Ceiling Mount with/without Dormotion with Sidelites Installation Instructions 4.22 Secure system cover Cover clips System cover Cover clips Cover 4.22.1 Secure cover to clips and snap into place. NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip. 4.22.2 Snap end caps onto track. Cover MUTO Premium 936043 11-2023 35 Scan for product details and downloads. Call 800-523-8483 or visit glasstechserv.us@dormakaba.com for assistance or warranty information dormakaba USA, Inc. 1 Dorma Drive, Drawer AC Reamstown, PA 17567Adobe PDF Library 17.0