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User Guide for DELTA models including: Amplon RT 5 External Charger Box, Amplon RT 5, External Charger Box, Charger Box, Box
2023-06-15 — Amplon RT 5/ 6/ 8/ 10/ 15/ 20kVA UPS. Installation & Operation Quick Guide. 1 Product Introduction. The Delta External Charger Box works as an external ...
15 giu 2023 — 2 Important Safety Instructions. Please read this user manual before operation and keep it for later reference. Failure to heed the manual will void the ...
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DocumentDocumentDelta UPS - Amplon Family Delta External Charger Box for Amplon RT 5/ 6/ 8/ 10/ 15/ 20kVA UPS Installation & Operation Quick Guide ENGLISH 5013296801 1 Product Introduction The Delta External Charger Box works as an external charger for a 5~20kVA on-line UPS. Its output power factor reaches to 0.97 and efficiency is up to 90%. The charger box provides wide range of charge voltage (120Vdc to 290Vdc) for you to adjust according to battery capacity. Working with a UPS, the charger box can charge lead-acid batteries and lithium batteries. Through the provided RJ45 cable, the charger box can send alarm signals to the UPS, which enhances the UPS's monitor function. CH1 NORMAL CH2 NORMAL CHARGER (Figure 1: Delta External Charger Box Front View) 2 Important Safety Instructions Please read this user manual before operation and keep it for later reference. Failure to heed the manual will void the warranty. y Install the charger box in a well-ventilated area. Do not expose it to rain, dust, and moisture. Keep it away from flammable gas or explosives. y To protect the charger box from overheating and to ensure its reliability, do not block or cover its slits and openings. y Do not put beverages on the charger box. y All maintenance services must be performed by qualified personnel. Do not open or remove the cover of the charger box to avoid high voltage electric shock. y The charger box must be well grounded due to a possible risk of current leakage. y There is a risk of dangerous high voltage when the batteries are still connected to the charger box. Before maintenance of the charger box, do not forget to remove the input power cord and disconnect the battery cable to completely cut off the power source. y Standard Compliance CE and cTUVus (UL 62368-1) FCC Class A EN 61000-4-2, Level 4 EN 61000-4-6 EN 61000-4-3, Level 3 EN 61000-4-4, Level 4 EN 61000-4-5, 2kV (Common mode) www.deltaww.com 3 UPascakgaegWe Lairsntings & Symbols 1 CH1 NORMAL CH2 NORMAL CHARGER 2 3 4 5 × 2 6 × 2 × 4 × 4 × 4 7 × 1 × 8 × 4 8 × 1 No. Item 1 Delta External Charger Box 2 Installation & Operation Quick Guide 3 Ear kit 4 Tower Stand Extender 5 Terminal CU 6 Bus bar for DC output 7 Micro USB cable 8 RJ45 Cable Q'ty 1 PC 1 PC 1 SET 4 PCS 8 PCS 2 PCS 1 PC 1 PC 4 LED Indicators 1 2 CH1 NORMAL CH2 NORMAL CHARGER 3 4 (Figure 2: LED Indicators) 1/4 LED No. LED Status Off 1 Flashing (Red) On (Red) Off 2 Flashing (Red) On (Red) Off 3 Flashing (Green) On (Green) Off 4 Flashing (Green) On (Green) Meaning CH1 works normally. CH1's setting is abnormal. CH1 works abnormally. CH2 works normally. CH2's setting is abnormal. CH2 works abnormally. CH1's input power is abnormal. CH1's input power is out of working range. CH1's input power is normal. CH2's input power is abnormal. CH2's input power is out of working range. CH2's input power is normal. 5 Rear Panel CH2 CH1 RS485 ID ID RS485 MICRO USB CH2 CH1 DC OUTPUT AC INPUT L (L1) N (L2) 1 312 (Figure 3: Rear Panel) 45 No. Printing 1 RS 485 2 MICRO USB 3 ID 4 DC OUTOPUT 5 AC INPUT Meaning RS 485 Micro-USB port DIP Switch Output terminal Input terminal Description For connection to the RS485 port on UPS. With a UPS, you can detect charger box information and control the charging voltage to synchronize with the UPS. RS 485 and Micro-USB can not be communicated at the same time. For configuring the charger box's setting. You can set communication ID by DIP Switch, please refer to Table 1 for ID setting. For connection to battery cabinet. For connection to power input. Continue to the Next Page Table 1 Communication ID setting DIP Switch ID CH2 ID Set CH1 ID Set FW DIP1 DIP2 DIP3 DIP4 DIP5 DIP6 CH2 CH1 OFF OFF OFF OFF OFF OFF 0 ID11 ID11 OFF OFF ON OFF OFF ON 0 ID12 ID12 OFF ON OFF OFF ON OFF 0 ID13 ID13 OFF ON ON OFF ON ON 0 ID14 ID14 ON OFF OFF ON OFF OFF 0 ID15 ID15 ON OFF ON ON OFF ON 0 ID16 ID16 ON ON OFF ON ON OFF 0 ID17 ID17 ON ON ON ON ON ON 0 ID18 ID18 OFF OFF OFF OFF OFF OFF 1 ID19 ID19 OFF OFF ON OFF OFF ON 1 ID20 ID20 OFF ON OFF OFF ON OFF 1 ID21 ID21 OFF ON ON OFF ON ON 1 ID22 ID22 ON OFF OFF ON OFF OFF 1 ID23 ID23 ON OFF ON ON OFF ON 1 ID24 ID24 ON ON OFF ON ON OFF 1 ID25 ID25 ON ON ON ON ON ON 1 ID26 ID26 NOTE: 1. Please set different ID of CH1 and CH2. 2. Please restart the charger box after FW ID is set, otherwise, FW ID setting is ineffective. 6 Installation and Configuration 6.1 Installation y Rack Mounting: 1 Attach the included bracket ears to the lateral mounting holes of the Delta external charger box. See Figure 4. (Figure 4: Mount the Bracket Ears) www.deltaww.com 2 Follow steps 1 to 2 to install the Delta External Charger Box in Delta's rail kit (optional). See Figure 5. Step 1 : Adjust the length of the rails according to your rack. Step 2 : Tighten the rails' nuts. Step 3 : Fix the rails on your rack. Step 4 : Install the Delta external charger box on your rack and tighten the provided screws. 3 1 2 3 4 (Figure 5: Install the Delta External Charger Box on Your Rack) NOTE: If you want to use a non-Delta rail kit, please only follow step 4. y Tower Mounting: 1 Connect the provided tower stand extenders with the tower stands provided in the UPS's carton (please take the UPS and the Delta external charger box's size into consideration). See Figure 6. Tower Stand Extender Tower Stands (Figure 6: Connect the Tower Stand Extenders with the UPS's Tower Stands) 2 Pull out the Delta external charger box's control panel ( 1 & 2 ), rotate it 90° clockwise ( 3 ) and re-insert the control panel ( 4 ). After that, rotate the Delta logo nameplate 90° clockwise ( 5 ). See Figure 7. 5 Rotate 90° 2 1 3 4 (Figure 7: Rotate the Delta External Charger Box's Control Panel & Delta Logo Nameplate) 3 Carefully lift the Delta external charger box upright with the Delta logo and the icon shown on the control panel facing up. A minimum of two people are required. See Figure 8. 90° (Figure 8: Place the Delta External Charger Box Upright) 4 Place the Delta external charger box and the UPS inside the tower stands. See Figure 9. UPS/ Battery Pack Delta Charger Box (Figure 9: Place the Delta External Charger Box and the UPS inside the Tower Stands) 2/4 Continue to the Next Page y Connect the Delta external charger box to UPS 1 Before installing input cables and output cables, fix the bus bar (provided in packing) first. See Figure 10. Charge RT 15-20kVA UPS Charge RT 5-10kVA UPS CH2 CH1 DC OUTPUT AC INPUT L (L1) N (L2) CH2 CH1 DC OUTPUT AC INPUT L (L1) N (L2) Bus bar Bus bar × 2 (Figure 10: Fix Bus bar) 2 Select proper input cables and cable gland, and compress the terminal CU in package to one end of the cable. Connect the terminal end to charger box's input terminal block and the other end to line power. See Figure 11. Line Power (Figure 11: Install Input Cables) 3 When connecting the external charger box to the mains, it is highly recommended that you install the protective devices. Please refer to the table below. External Charger Box Model CHG240-RT-1 CHG240-RT-2 Suggested Proctetive Device 250Vac/ 16A breaker 250Vac/ 25A breaker 4 Select proper output cables and cable gland, and compress the terminal CU in package to one end of the cable. Connect the terminal end to charger box's output terminal block and the other end to external battery pack. See Figure 12. www.deltaww.com External Battery Pack (Figure 12: Install Output Cables) 5 For te specification of input/ output cables, please refer to below table. Spec. / Capacity Input/ Output Cables (Rating Temperature 90°C) Tightening Torque CHG240-RT-1/ CHG240-RT-2 #12AWG (3 mm2) 5.07kgf-cm (4.40 lb-in) 6.2 Configuration 6.2.1 Configure the charger box automatically When the charger box is communicated with UPS (UPS need support charger box's communication protocol) through RS485, charger box's configuration is controlled by UPS, that is, follows UPS's setting. Please refer to Figure 13 and Figure 14 for connection. y Connect single charger box to UPS CH2 CH1 RS485 ID ID RS485 MICRO USB CH2 CH1 DC OUTPUT AC INPUT L (L1) N (L2) Connect to RS485 port on UPS (Figure 13: Connect Single Charger Box to UPS) y Connect paralleled charger boxes to UPS CH2 CH1 RS485 ID ID RS485 MICRO USB CH2 CH1 DC OUTPUT AC INPUT L (L1) N (L2) 2 CH2 CH1 RS485 ID ID RS485 MICRO USB CH2 CH1 DC OUTPUT AC INPUT L (L1) N (L2) 1 Connect to RS485 port on UPS (Figure 14: Connect Paralleled Charger Boxes to UPS) 7 Troubleshooting LED Indicators Problems Solutions LED flashes (Red) The charger box's setting is abnormal. LED on The charger works (Red) abnormally. Check whether the configuration is correct. If all configuration is correct, please contact your local dealer or customer service representative. LED off (Green) LED flashes (Green) 1. The input power is abnormal. 2. The charger board's power is abnormal. 3. The charger board is not well connected. The input power is out of working range. Check whether the input cables are firmly connected. If not, connect them. If the input cables are firmly connected but the LED still flashes or off, please contact your local dealer or customer ervice representative. 8 Maintenance Charger Box Cleaning: y Regularly clean the charger box, especially the slits and openings, to make sure air flows freely through the charger box to avoid overheating. Charger Box Inspection: y Regularly check the charger box and inspect: 1. Whether the LED indicators are normal. 2. Whether the fan works normally and air flows freely through the charger box. Fan: y Higher temperatures shorten fan life. When the charger box is running, please check if the fan works normally and make sure the charger box is ventilated properly. If not, replace the fan. NOTE: Please ask your local dealer or customer service representative for more maintenance information. Do not perform maintenance if you are not trained for it. Continue to the Next Page 3/4 9 Technical Specifications Delta External Charger Box Voltage Range Frequency Input Current Rate Power Factor Protective Device OutputPower Output Charging Voltage Charging Current (Maximum) Dimensions (W × D × H) Weight Noise Environment Operating Temperature Relative Humidity CHG240-RT-1 CHG240-RT-2 176~280Vac (Full load) 40~70Hz 10A 20A > 0.97 15A fuse ( charger board) 1600W 3200W 120 ~ 290Vdc 120 ~ 290Vdc 8A 16A 440 × 395 × 88.5 mm (17.3" × 15.6" × 3.5") 5.7 kg (12.5 Ib) 7.2 kg (15.8 Ib) < 45dBA@ < 30°C amb *1 0 ~ 55°C (32 ~ 104°F) *2 0 ~ 95% (non-condensing) NOTE: 1. *1 At a distance of 3.28 ft (1 meter) in front of the Delta external charger box. 2. *2 De-rate to 75% load when the operating temperature is over 40°C (104°F), de-rate to 50% load when the operating temperature is over 50°C (122°F). 3. Refer to the rating label for the safety rating. 4. All specifications are subject to change without prior notification. www.deltaww.com 4/4 Copyright © 2022 by Delta Electronics Inc. All rights reserved. Changes may be made periodically to the information in this Quick Guide without obligation to notify any person of such revision or changes. No. 501329680101 Version : V 1.1 Release Date : 2022_08_04