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Installation Guide for peikko models including: RD12 Lifting systems, RD12, Lifting systems
CSA 42 S hylsyankkuri
JLW Rd20 Jenka nostolukko vaijerilla
TLL RD36 JENKA-nostolukko
File Info : application/pdf, 13 Pages, 1.67MB
DocumentDocumentINSTALLING INSTALLING Installation of Peikko Lifting Systems INSTALL THE PRODUCT PRECAST FACTORY END USER DESIGNERS PRECAST PLANTS USERS The Peikko Lifting System components are installed either on the construction site or in a precast plant. Peikko Lifting Systems Accessories should be used to facilitate the installation process. Ensure that the surroundings and environmental conditions are dry and clean for installation. Environmental pollution of all kinds should be avoided or minimized at all times. For easier removal, all Peikko Lifting Systems Accessories used for installation should be lubricated. The following must be taken into account prior to installing any type of lifting system: · All workers fulfill the requirements of the documentation and are familiar with it · The limitations of applications and restrictions are known · The design assumptions are defined and known During installation of Peikko Lifting Systems the specified installation tolerances must be kept. The installation tolerances for vertical and horizontal positions are given in Figure 30. The installed Lifting insert can incline a maximum of 2.5° in either direction and angle tolerance must remain within 5° of tolerance towards the insert axis. 5° 55° Figure 29. Angle tolerances for installation of Peikko Lifting Systems. Installation into concrete elements requires the insert to stay in its initial position. If the insert moves out of place, the following chapters and Table 21 defines the permitted installation tolerances for JENKA Lifting inserts. JENKA LIFTING SYSTEM WWW.PEIKKO.COM VERSION: PEIKKO GROUP R0E5V/2IS0I2O2N: 00339 INSTALLING JENKA Lifting System DESIGNERS PRECAST PLANTS USERS For JENKA Inserts a DSH marking ring must always be used. The insert is to be fixed into the formwork using installation accessories (NP P, NNP, NP M). The rotation symmetric shape of the fixing items and inserts facilitates installation. No special assembly direction need be considered, except on wavy ends (WAL or WAS) where the waved part must be installed parallel to the longitudinal direction of the element as shown in Installing section 2. Installation on page 41. For JENKA JL and JLW lifting keys, the NP P or NP M nailing plate must be used. It supports the JENKA Lifting Key by the recess to impact the loads on the concrete. JENKA Lifting Keys JL and JLW without NP P or NP M can be used with a maximum of 30° of angular pull. The JENKA TLP Lifting Key can be used up to 45° without any nailing plate. Table 21. Installation tolerances for JENKA Lifting Inserts. 10% of Rd Type [mm] RD12 ±1.2 OK RD16 ±1.6 Rd Rd max 10% Rd max 10% Rd RD20 ±2.0 RD24 ±2.4 RD30 ±3.0 RD36 ±3.6 RD42 ±4.2 RD52 ±5.2 PLEASE NOTE: The tolerances given in Table 21 are to be considered for recessed installation with NP P, NP M or NNP. 40JENKAJELNIFKTAINLGIFSTYINSGTESMYSTEM / ORIGINAL INSTRUCTIONS WWW.PEIKKO.COM SRA, TF, WAL, CSA 1. Selection Type Load Class Color Rd12 500 Pastel Orange Rd16 1200 Flame Red Rd20 2000 Pastel Green Rd24 2500 Anthracite Gray Rd30 4000 Emerald Green Rd36 6300 Light Blue Rd42 8000 Silver Grey Rd52 12500 Sulphur Yellow 2. Installation Type/Load Manufacturer NP P NNP NP M + + + DSH The wave is oriented parallel to the length of the element Max. 5° INSTALLING 3. Reinforcement 0° - 12.5° Max. 5° 12.5° - 45° 0° - 12.5° 0° - 90° 4. Casting min. 15 MPa 12.5° - 30° 0° - 90° WWW.PEIKKO.COM VERSIVOENR: SPIEOIKNK: OPEGIKRKOOUGPR0O5U/2P00225/202241 DESIGNERS INSTALLING SRA, TF, WAL, CSA 5. Lifting 0° 12.5° 0° NP P/NNP/ NP M + 45° TLL 12.5° NP P/NP M + JL or JLW 45° 0° 12.5° Metric Screw + TLP 45° Tilt-Up Tilt-Up Tilt-Up 90° 90° 90° PRECAST PLANTS USERS 6. Sealing 5T 5T 5.1 T 5.8 T 7. Lifting angle influence 10 T 10 T 12.5° L 10 T 10 T 42JENKAJELNIFKTAINLGIFSTYINSGTESMYSTEM / ORIGINAL INSTRUCTIONS T 2.3 L 5.1 10 T 10 T 30° L 10 T L 5.8 T 45° 7 T 7 T0.7 L L 10 T Diagonal pull max. 45° WWW.PEIKKO.COM DESIGNERS PRECAST PLANTS SRASW 1. Selection Type Load Class Color Rd20 2000 Pastel Green Rd24 2500 Anthracite Gray Rd30 4000 Emerald Green Rd36 6300 Light Blue Rd42 8000 Silver Grey Rd52 12500 Sulphur Yellow 2. Installation Type/Load Manufacturer NP P NNP NP M + + + DSH INSTALLING 3. Reinforcement 0° - 12.5° g offset "g" adjustable 12.5° - 45° Max. 5° 4. Casting min. 15 MPa 0° - 90° 12.5° - 30° 0° - 90° USERS WWW.PEIKKO.COM VERSIVOENR: SPIEOIKNK: OPEGIKRKOOUGPR0O5U/2P00225/202243 DESIGNERS INSTALLING SRASW 5. Lifting 0° 12.5° 0° NP P/NNP/ NP M + TLL 12.5° 30° NP P/NP M + JL or JLW 0° 12.5° 30° Metric Screw + TLP 30° Tilt-Up Tilt-Up Tilt-Up 90° 90° 90° PRECAST PLANTS USERS 6. Sealing 5T 5T 5.1 T 5.8 T 7. Lifting angle influence 10 T 10 T 12.5° 10 T 44JENKAJELNIFKTAINLGIFSTYINSGTESMYSTEM / ORIGINAL INSTRUCTIONS L 10 T T 2.3 L 5.1 L 5.8 T 10 T 30° L 10 T Diagonal pull max. 30° WWW.PEIKKO.COM DESIGNERS PRECAST PLANTS WAS, PLA, BSA 1. Selection Type Load Class Color Rd12 500 Pastel Orange Rd16 1200 Flame Red Rd20 2000 Pastel Green Rd24 2500 Anthracite Gray Rd30 4000 Emerald Green Rd36 6300 Light Blue Rd42 8000 Silver Grey 2. Installation Type/Load Manufacturer NP P NNP NP M + + + DSH INSTALLING 3. Reinforcement 0° - 12.5° 12.5° - 45° Max. 5° 4. Casting min. 15 MPa 0° - 90° 12.5° - 30° 0° - 90° USERS WWW.PEIKKO.COM VERSIVOENR: SPIEOIKNK: OPEGIKRKOOUGPR0O5U/2P00225/202245 DESIGNERS INSTALLING WAS, PLA, BSA 5. Lifting 0° 12.5° 0° NP P/NNP/ NP M + 45° TLL 12.5° NP P/NP M + JL or JLW 45° 0° 12.5° Metric Screw + TLP 45° Tilt-Up Tilt-Up Tilt-Up 90° 90° 90° PRECAST PLANTS USERS 6. Sealing 5T 5T 5.1 T 5.8 T 7. Lifting angle influence 10 T 10 T 12.5° L 10 T 10 T 46JENKAJELNIFKTAINLGIFSTYINSGTESMYSTEM / ORIGINAL INSTRUCTIONS T 2.3 L 5.1 10 T 10 T 30° L 10 T L 5.8 T 45° 7 T 7 T0.7 L L 10 T Diagonal pull max. 45° WWW.PEIKKO.COM DESIGNERS PSA 1. Selection Type Load Class Color Rd12 500 Pastel Orange Rd16 1200 Flame Red Rd20 2000 Pastel Green Rd24 2500 Anthracite Gray Rd30 4000 Emerald Green Rd36 6300 Light Blue Rd42 8000 Silver Grey Rd52 12500 Sulphur Yellow 2. Installation Type/Load Manufacturer NP P NNP NP M + + + DSH INSTALLING 3. Reinforcement 0° - 12.5° 12.5° - 45° Max. 5° PRECAST PLANTS USERS 4. Casting min. 15 MPa 0° - 90° 12.5° - 30° 0° - 90° WWW.PEIKKO.COM VERSIVOENR: SPIEOIKNK: OPEGIKRKOOUGPR0O5U/2P00225/202247 DESIGNERS INSTALLING PSA 5. Lifting 0° 12.5° 0° NP P/NNP/ NP M + 45° TLL 12.5° NP P/NP M + JL or JLW 45° 0° 12.5° Metric Screw + TLP 45° Tilt-Up Tilt-Up Tilt-Up 90° 90° 90° PRECAST PLANTS USERS 6. Sealing 5T 5T 5.1 T 5.8 T 7. Lifting angle influence 10 T 10 T 12.5° L 10 T 10 T 48JENKAJELNIFKTAINLGIFSTYINSGTESMYSTEM / ORIGINAL INSTRUCTIONS T 2.3 L 5.1 10 T 10 T 30° L 10 T L 5.8 T 45° 7 T 7 T0.7 L L 10 T Diagonal pull max. 45° WWW.PEIKKO.COM DESIGNERS TLL 1. Selection Type Load Class Color Rd12 500 Pastel Orange Rd16 1200 Flame Red Rd20 2000 Pastel Green Rd24 2500 Anthracite Gray Rd30 4000 Emerald Green Rd36 6300 Light Blue Rd42 8000 Silver Grey Rd52 12500 Sulphur Yellow 2. Application min. 15 MPa Type/Load Manufacturer INSTALLING PRECAST PLANTS USERS 3. Lifting 0° NP P/NNP/ 12.5° 12.5° NP M + 45° 45° TLL 0° - 45° Tilt-Up Tilt-Up 5T 5T 5.1 T 5.8 T 90° 90° 0° - 45° 4. Lifting Angle Influence 10 T 10 T 12.5° L 10 T 10 T WWW.PEIKKO.COM T 2.3 L 5.1 0° - 12.5° 0° - 90° 10 T 10 T 30° L 10 T L 5.8 T 45° 7 T 7 T0.7 L L 10 T Diagonal pull max. 45° VERSIVOENR: SPIEOIKNK: OPEGIKRKOOUGPR0O5U/2P00225/202249 DESIGNERS INSTALLING JLW, JL 1. Selection Type Load Class Color Rd12 500 Pastel Orange Rd16 1200 Flame Red Rd20 2000 Pastel Green Rd24 2500 Anthracite Gray Rd30 4000 Emerald Green Rd36 6300 Light Blue Rd42 8000 Silver Grey Rd52 12500 Sulphur Yellow Type/Load Manufacturer en Max 180° 2. Application min. 15 MPa PRECAST PLANTS Op Tilt-Up USERS 3. Lifting 0° 12.5° 12.5° NP P/NP M + JL or JLW 45° 45° Tilt-Up 90° 0° - 45° 5T 5T 5.1 T 5.8 T 4. Lifting Angle Influence 10 T 10 T 12.5° L 10 T 10 T 50JENKAJELNIFKTAINLGIFSTYINSGTESMYSTEM / ORIGINAL INSTRUCTIONS T 2.3 L 5.1 0° - 90° 10 T 10 T 30° L 10 T L 5.8 T 45° 7 T 7 T0.7 L L 10 T Diagonal pull max. 45° WWW.PEIKKO.COM TLP 1. Selection Type Load Class Color M16 1200 Flame Red M20 2000 Pastel Green M24 2500 Anthracite Gray M30 4000 Emerald Green M36 6300 Light Blue 2. Application min. 15 MPa Type/Load Manufacturer INSTALLING DESIGNERS PRECAST PLANTS USERS 3. Lifting 0° TLP 12.5° 12.5° 45° 45° 90° 90° Tilt-Up Tilt-Up 90° 90° 5T 5T 5.1 T 5.8 T 4. Lifting Angle Influence 10 T 10 T 12.5° L 10 T 10 T WWW.PEIKKO.COM T 2.3 L 5.1 10 T 10 T 30° L 10 T L 5.8 T 45° 7 T 7 T0.7 L L 10 T Diagonal pull max. 45° VERSIVOENR: SPIEOIKNK: OPEGIKRKOOUGPR0O5U/2P00225/202251