Owner's Manual for Literature Library models including: FG7T Two Stage Variable Speed Condensing Upflow and Downflow Gas Furnaces, FG7T, Two Stage Variable Speed Condensing Upflow and Downflow Gas Furnaces, Condensing Upflow and Downflow Gas Furnaces, Upflow and Downflow Gas Furnaces, Downflow Gas Furnaces

TCPDF

96% AFUE Two Stage, Variable Speed, High Efficiency Gas Furnace

FG7T(E,N) - VS | Gas Furnace | Unbranded | Literature Library


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730e
TECHNICAL SPECIFICATIONS

FG7T (E and N Series)
, Smartlite®
Two Stage, Variable Speed, Condensing Upflow and Downflow Gas Furnaces
Induced Draft - 96% AFUE Input 60,000 - 115,000 Btuh
The high efficiency upflow gas furnace may be installed free standing in a utility room, basement, or enclosed in analcoveorcloset.Theextendedflushjacketprovidesa pleasing"applianceappearance."DesigncertifiedbyCSA forapplicationinCanadaandtheUnitedStates.

FEATURES and BENEFITS
· iSEERTM : Energy efficient brushless DC (ECM) motor cangiveupto1SEERpointefficiencygainincooling.
· 100% Fired and Tested:Allunitsandeachcomponent aretestedonthemanufacturingline.
· Best Packaging in the Industry: Unique corner post designassuresproductwillarrivetothehomeownerdent free.
· 30 Second Blower Delay:Atstart-upassuresawarm ducttemperatureatfurnacestart-up.Adjustableblower offsettings(60,90,120and180seconds).
· 30 Second Post Purge:Increaseslifeofheatexchanger. · Hot Surface Igniter:Innovativeapplicationofasilicon
nitridetypeigniter.UtilizesprovenSmartlite®technology. · Color Coded Wire Harness: Designed to fit the
components, all with quick-connect fittings for ease of serviceandreplacement. · Flexible Category IV Venting System: May be vertically or horizontally vented using either a one-pipe ortwo-pipesystemformaximumflexibilityininstallation. · High Static Blowers:Allmodelsequippedwithhighstatic ECMblowers,with16speedsforheating&cooling. · Low Boy Height:Easytoapplyinlowceilingapplications, workswellwithtallerhighSEERcoils,easiertohandle andinstall. · Heat Exchanger:Heavygaugealuminizedsteelprimary heat exchanger and stainless steel secondary heat exchangerassuresalonglife. · 90 Second Fixed Cooling Cycle Blower-Off Delay (TDR): Increases cooling performance when matched withaNortekGlobalHVACcoil. · LP Convertible:Simpleburnerorificeandregulatorspring changeforeaseofconvertibility(asanaccessory). · Diagnostic Lights: Dedicated light for flame signal strengthand2lightsincombinationtoindicateallother faultcodeswitheasytorecognizestateswithoutcounting flashes. · Integrated Control Boards: With connections for electronicaircleaner,humidifier,anddehumidification. · Two Piece Door Design:Enhancesfurnaceappearance andusescapturedscrewstopreventlosingdoorscrews. · Blower Compartment:Sealeddoortoreduceairleakage andinsulatedforultraquietoperation. · Sealed Vestibule:Reducesburnerandinducersound levels. · Two Stage Inducer:Optimizesefficiencyonfirststage heatandreducessoundlevels. · Furnace Air Leakage: These furnaces comply with EnergyStarcabinetairleakagerequirementoflessthan orequalto2%.Keeptheconditionedairflowingtowhere it'sneeded.

LOCATION OF FURNACE COMPONENTS

UPFLOW FURNACE (*TE SERIES)

Flame Sensor

Finish Flange

Roll-Out Switch

Burner Assembly

Pressure Switches (Inducer)
Main Air Limit Switch Inducer Limit Switch
Inducer Assembly
Blower Door Switch

AIR FLOW

Igniter
Gas Valve Furnace Control Board
Pressure Switches (Condensate)
Transformer

Motor Control Box
Motor Choke (C & D cabinets only)

1 2 34 5678

Motor Control Board Blower Assembly

DOWNFLOW FURNACE (*TN SERIES)

Blower Assembly (behind blower panel)
Motor Choke (C & D cabinets only)

Finish Flange Furnace Control Board Motor Control Board

1 2 34 5678

Blower Door Switch (behind blower panel)

Transformer

Pressure Switches

Vent Limit Switch

AIR FLOW

Inducer Assembly

Gas Valve Igniter

Main Air Limit Switch Flame Sensor

Burner Assembly

Roll-Out Switch

Gas Manifold

2

DIMENSIONS

*TE Model #'s 060D-VB1 080D-VC1 100D-VC1 115D-VD1

Dimension Dimension Dimension

"A"

"B"

"C"

171/2

157/8

161/8

21

193/8

195/8

241/2

227/8

231/8

NOTE:Dimensionsshownininches

TOP VIEW B

FLANGES

19

BOTTOM VIEW C
Front Brace
Bottom Panel

23 1/2

2 3/4 22 1/2
25 3/8 22 1/2 Vent pipe (Ø 3")

3 1/4
T-stat (Ø 7/8)
Electric (Ø 7/8)
Gas (Ø 1 5/8)

Combustion Air

A

T-stat (Ø 7/8)

Vent pipe (Ø 3")

Electric (Ø 7/8)
22 1/2 Gas (Ø 1 5/8)

24 7/8

34 1/2 17 1/4 17 7/8

1

28 LEFT SIDE

Condensate (Ø 1 1/16)

FRONT VIEW

FG7TE 96% High Efficiency Upflow Series

4 Knockouts (both sides) Cond. (Ø 1 1/16)
23 RIGHT SIDE

15 1 1/4

*TN
Model #'s 060D-VB1 080D-VC1 100D-VC1 115D-VD1

Dimension Dimension Dimension

"A"

"B"

"C"

171/2

157/8

161/8

21

193/8

195/8

241/2

227/8

231/8

NOTE:Dimensionsshownininches

TOP VIEW B

FLANGES

19

Flue

3

Combustion Air
7 1/2

28 25 1/4
22 1/4 25 1/2

Electric (Ø 7/8)
Gas (Ø 1 5/8)

T-stat (Ø 7/8) A Electric (Ø 7/8)
Gas (Ø 1 5/8)

34 1/2 10 1/4
17 1/4

22 1/2 Vent pipe
(Ø 3")
Cond. (Ø 1 1/16)

LEFT SIDE

FRONT VIEW

FG7TN 96% High Efficiency Downflow Series

18 1/2

BOTTOM VIEW C
Front Brace
22 1/4
25 Vent pipe
(Ø 3") 22 1/2 25 3/8 Cond. (Ø 1 1/16) RIGHT SIDE

22 1/2 17 1/4 17 7/16
29 1/2

3

BLOWER PERFORMANCE - FG7TE/TN

NOMINAL HEATING AIRFLOWS (CFM) AND TEMPERATURE RISE (°F)

"B" CABINET RISE 30° F TO 60° F

SWITCH SETTINGS FOR HEAT (0 = OFF, 1 = ON)

1

2

3

4

1

0

0

0

1

0

0

1

1

0

1

0

1

0

1

1

1

1

0

0

1

1

0

1

1

1

1

0

1

1

1

1

CFM
1,000 1,100 1,200 1,300 1,400 1,500 1,600 1,700

*TE/*TN - 060D - VB1 INPUT (BTU) 60,000
TEMP RISE (° F)
53 48 44 41 38 35
-- --

"C" CABINET RISE 35° F TO 65° F

SWITCH SETTINGS FOR HEAT (0 = OFF, 1 = ON)

1

2

3

4

#

0

0

0

#

0

0

1

#

0

1

0

#

0

1

1

#

1

0

0

#

1

0

1

#

1

1

0

#

1

1

1

*TE/*TN - 080D - VC1 INPUT (BTU) 80,000

CFM
1,000 1,115 1,230 1,345 1,460 1,575 1,690 1,805

TEMP RISE (° F)
-- 63 57 52 48 45 42 39

*TE/*TN - 100D - VC1 INPUT (BTU) 100,000

CFM
1,000 1,115 1,230 1,345 1,460 1,575 1,690 1,805

TEMP RISE (° F)
-- --
-- 65 60 56 52 49

"D" CABINET RISE 40° F TO 70° F

SWITCH SETTINGS FOR HEAT (0 = OFF, 1 = ON)

1

2

3

4

#

0

0

0

#

0

0

1

#

0

1

0

#

0

1

1

#

1

0

0

#

1

0

1

#

1

1

0

#

1

1

1

*TE/*TN - 115D - VD1 INPUT (BTU) 115,000

CFM
1,500 1,615 1,730 1,845 1,960 2,075 2,190 2,305

TEMP RISE (° F)
68 63 59 55 52 49 46 44

1. Twoopeningsarerecommendedforairflowsabove1,600CFMifthefilter(s)is(are)adjacenttothefurnace. 2. Temperaturerisesinthetableareapproximate.Actualtemperaturerisesmayvary. 3. Temperaturerisesshadedingreyareforreferenceonly.Theseconditionsarenotrecommended. 4. Ratedstaticis.5"ESPinW.C.

4

COOLING AIRFLOW

2.5 TON 2 TON

"B" CABINET

SWITCH SETTINGS (0 = OFF, 1 = ON)

CFM

HEAT

COOL

1-4 5 6 7 8 LOW HIGH

1 0 0 0 0 470 700 1 0 0 0 1 510 760 1 0 0 1 0 550 820 1 0 0 1 1 590 880 1 0 1 0 0 630 940 1 0 1 0 1 670 1000 1 0 1 1 0 710 1060 1 0 1 1 1 750 1120 1 1 0 0 0 790 1180 1 1 0 0 1 830 1240 1 1 0 1 0 870 1300 1 1 0 1 1 910 1360 1 1 1 0 0 950 1420 1 1 1 0 1 990 1480 1 1 1 1 0 1030 1540 1 1 1 1 1 1070 1600

3.5 TON 3 TON

NOMINAL A/C & HP CAPACITY

"C" CABINET

SWITCH SETTINGS (0 = OFF, 1 = ON)

HEAT

COOL

CFM

1-4 5 6 7 8 LOW HIGH # 0 0 0 0 685 1025 # 0 0 0 1 730 1090 # 0 0 1 0 775 1155 # 0 0 1 1 815 1220 # 0 1 0 0 860 1285 # 0 1 0 1 905 1350 # 0 1 1 0 950 1415 # 0 1 1 1 990 1480 # 1 0 0 0 1035 1545 # 1 0 0 1 1080 1610 # 1 0 1 0 1120 1675 # 1 0 1 1 1165 1740 # 1 1 0 0 1210 1805 # 1 1 0 1 1255 1870 # 1 1 1 0 1295 1935 # 1 1 1 1 1340 2000

#Switchnotused-canbe0or1

5 TON

4 TON

NOMINAL A/C & HP CAPACITY

3.5 TON 3 TON 2.5 TON

"D" CABINET

SWITCH SETTINGS (0 = OFF, 1 = ON)

HEAT

COOL

1-4 5 6 7 8

# 0000 # 0001 # 0010 # 0011 # 0100 # 0101 # 0110 # 0111 # 1000 # 1001 # 1010 # 1011 # 1100 # 1101 # 1110 # 1111

CFM
LOW HIGH 940 1400 965 1440 990 1480 1020 1520 1045 1560 1070 1600 1100 1640 1125 1680 1150 1720 1180 1760 1205 1800 1235 1840 1260 1880 1285 1920 1315 1960 1340 2000

#Switchnotused-canbe0or1

5 TON

4 TON

NOMINAL A/C & HP CAPACITY

3.5 TON

5

VENTING
Allmodelsareapprovedforverticalnondirect(1pipe)anddirect(2pipe)ventingapplications.SeeVentTablebelowfor specifiedsizesandallowablelengths.

FURNACE MODELS
(BTU)

FURNACE INSTALLATION

60,000

Upflow Downflow

SINGLE PIPE LENGTH (FT.) with 1 long radius elbow**

OUTLET 2" Diameter
90 30

OUTLET 3" Diameter
90 90

DIRECT VENT, DUAL PIPE LENGTH (ft.) WITH 1 long radius elbow on each pipe**

INLET/OUTLET

INLET/OUTLET

2" Diameter 60

3" Diameter 90

30

90

Upflow

40

90

40

90

80,000

Downflow

30

90

30

90

Upflow

30

90

30

90

100,000

Downflow

30

90

25

90

Upflow

N/A

90

N/A

90

115,000

Downflow

N/A

90

N/A

90

*NOTES:
1.Subtract2.5ft.foreachadditional2inchlongradiuselbow,5ft.foreachadditional2inchshortradiuselbow,3.5ft.foreachadditional3inch longradiuselbow,and7ft.foreachadditional3inchshortradiuselbow.Subtract5ftforeach2"teeand8ftforeach3"tee.

2.Two45degreeelbowsareequivalenttoone90degreeelbow. 3.Thistableappliesforelevationsfromsealevelto2,000ft.Forhigherelevations,decreasepipelengthsby8%per1,000ftofaltitude.

6

MODEL IDENTIFICATION CODE

GasFurnace
DesignSeries
S=SingleStage T=TwoStage M=Modulating
A=80%Upflow/Horizontal C=92.1%/95.1%Upflow/Horizontal E=96%Upflow K=80%Downflow L=92.1%/95.1%Downflow N=96%Downflow Q=96.4%AFUEUpflow/Horizontal

FG 7 T E 080 D V C 1

Cabinet Width B=17.50 C=21.00 D=24.50
Cooling Airflow 23=2-3Tons 24=2-4Tons 35=3-5Tons 45=4-5Tons V=VSB

Input Heating Capacity 060=60,000 080=80,000 100=100,000 115=115,000

C=Standard D=90+%AFUELowNOx

SPECIFICATIONS

FG7TE/TN MODELS NUMBERS:
Input-Btuh(a) HeatingCapacity-Btuh
AFUE MotorFLA RatedExt.SP-In.W.C. TemperatureRiseRange-ºF ShippingWeights

-060D-VB1 60,000/39,000 57,600/37,440
96 6.2 0.5 30-60 125lbs

-080D-VC1 80,000/52,000 76,800/49,920
96 8.7 0.5 35-65 135lbs

-100D-VC1

-115D-VD1

100,000/65,000 115,000/74,750

96,000/62,400 110,400/71,760

96

96

8.7

11.70

0.5

0.5

35-65

40-70

145lbs

160lbs

Note: Allmodelsare115V,60Hz.GasConnectionsare1/2"N.P.T.AFUE=AnnualFuelUtilizationEfficiency (a)Ratingsto2,000ft.Over2,000ft.reduce4%foreach1,000ft.abovesealevel.

7

ACCESSORIES

Description 2"ConcentricVentKit 3"ConcentricVentKit 2"ConcentricVentKit(CanadianApproved) 3"ConcentricVentKit(CanadianApproved) "A"CabinetDownflowSubBaseKit "B","C","D"CabinetDownflowSubBaseKit 2"SideWallVentKit 3"SideWallVentKit U.S.LPConversionKit(0to10,000ft.) CanadaLPConversionKit(0to4,500ft.) BottomReturnFilter20perBox,"B"Cabinet BottomReturnFilter20perBox,"D"Cabinet SideReturnFilterKit NeutralizerKit

FG7TE/TN KITS

SKU 904177 904176 904952 904953 902974 904911 904617 904347 905028 905029 904916 904918 541036 902377

GENERAL TERMS OF LIMITED WARRANTY Nortek Global HVAC, LLC will furnish a replacement for any part of this product which fails in normal use and service within the terms and conditions of the warranty. For complete details of the Limited Warranty, including applicable terms and conditions, see your local installer or contact the Nortek Global HVAC, LLC warranty department for a copy.
Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. Specifications and illustrations subject to change without notice and without incurring obligations. Printed in U.S.A (06/2017)
730E-0617 (Replaces 730E-0117)
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References

TCPDF 6.0.003 (http://www.tcpdf.org)