HDRF 070-04022-B Heated Display Removal Fixture Instruction Manual

Instruction Manual for HDRF models including: 070-04022-B Heated Display Removal Fixture, 070-04022-B, Heated Display Removal Fixture, Display Removal Fixture, Removal Fixture

070-04022-B HDRF OperatingManual

File Info : application/pdf, 16 Pages, 4.44MB

HDRF OperatingManual

Heated Display Removal Fixture (HDRF) OPERATING MANUAL
GENERAL USE & PRECAUTIONS DO NOT REMOVE ANY PANELS OR COVERS OF THE FIXTURE Technicians must not remove any protective or enclosure panels on the fixture. This fixture is not designed to be serviceable by end consumers. Component replacement and / or internal adjustment should only be performed by qualified service personnel. ASSEMBLY AND MOUNTING REQUIREMENTS
Fixture comes fully mechanically assembled and ready for use.
Fixture is designed for workbench / table top use and does not require any clamping or mounting.
Power cord must be attached before powering on.
OPERATING ENVIRONMENT REQUIREMENTS
1. Indoor use only
2. Altitude: up to 10,000 feet (3,000 m)
3. Temperature Range:
A. Operating ambient temperature: 32° to 95° F (0° to 35° C)
B. Non-operating temperature: -4° to 113° F (-20° to 45° C)
4. Relative Humidity Range: 5% to 95% noncondensing
5. Mains Supply Voltage Fluctuations: 100VAC240VAC ±10%
6. Any and all liquids, hazardous, flammable or not, should be kept at a distance and never allowed to touch or enter the fixture or Heated Display Pockets to prevent contamination, corrosion or potential for electrical shorts
7. Do not operate the instrument in the presence of flammable gases or fumes
8. The fixture should be used in an environment with adequate ventilation where no flammable vapor-air or gas air is present. Adequate ventilation is defined as ventilation (natural or artificial) that is sufficient to prevent the accumulation of significant quantities of vapor-air or gas-air mixtures in concentration above 25 % of their lower flammable (explosive) limit, LFL (LEL)

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BEFORE APPLYING POWER
Verify the power is set to match the rated input of the power supply. Verify the power cable is in good condition, not frayed or torn. STORAGE
When the fixture is not in use, pack properly and store in a controlled environment. 1. Indoor temperature -4° to 113° F (-20° to 45° C) 2. Indoor Relative Humidity Range: 5% to 95% noncondensing 3. Do not store in direct sunlight 4. Keep away from water, oils and other liquids 5. Keep away from areas containing volatile components or corrosive gases 6. Store in a dust- free place 7. Avoid subjecting the fixture to regular vibration shocks above 0.5G
SHIPPING
Use the original packaging material when moving this test fixture over long distances. If there is a lack of packaging material, please use the equivalent cushioning material for packaging and mark it fragile and waterproof, etc., so as not to damage the fixture during transportation. MAINTENANCE & REPAIR
This fixture does not require regular maintenance from the technician. If the technician encounters malfunctions or error codes, please follow the steps according to the error code in the Error Code section. CLEANING
The fixture's outer surfaces may be cleaned as follows:
1. Power down the fixture
2. Allow fixture to cool down to room temperature (minimum 1 hour)
3. Clean with lint free wipes Do not clean inside of the hood or fixture panels. Do not use compressed air or vacuums to clean internally.

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SAFETY
Static dissipative temperature resistant gloves required at all times when operating fixture. The fixture can be left in STANDBY MODE indefinitely but should be power cycled off when no technicians are present . The fixture should not be left unattended when powered on and / or in use. If any abnormal issues are encountered during use, the technician should immediately hit the Emergency Stop Switch (E-Stop Switch). If error codes or malfunctions are encountered during use, please follow the steps according to the error code in the Error Code section. FIXTURE SAFETY WARNING LABELS Note and use caution where safety warning labels are applied.
CAUTION: Possibility of electric shock
CAUTION: Possibility of mechanical pinching
CAUTION: Hot surface

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STANDARD OPERATING PROCEDURE

HDRF Fixture

Heated Display Pocket Module

E-Stop Switch

Power Connector & Switch

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1. Remove the fixture from packaging and remove all packaging support material
1. Do not lift the fixture by the knob.
2. Cut and remove the zip tie from the handle.
3. Note: A rented heated display removal fixture may have different packaging than shown. If your fixture came with a USB cable, set the cable aside. This setup doesn't require it.
1.1 1.2

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2. Move the suction cup arm to the highest position by rotating the torque limit handle counter clockwise
3. Plug the fixture into wall power using the approved power code for region of use
4. Turn on the power switch on the back of the unit
5. Fixture is now in `Standby mode' ready for use (yellow LCD screen with checkmark)

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6. Ensure that the Heated Display Pocket is in the `Open' position with toggle levers flipped up
7. With nest still in the `Open' position, place phone to be opened into the nest, bias south and east
8. Toggle the levers to mechanically grab the phone
9. The phone is now trapped in the nest and ready for insertion into the main fixture

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10. Insert the nest with the phone into the fixture
1. The fixture will align in X & Z using the guide rail
2. Insert and push into the fixture until a solid `Click' is heard and the nest cannot be backed out of the fixture
3. When fully inserted the fixture LCD will go from STANDBY MODE (yellow LCD) to PREHEAT MODE (red LCD) and the nest will be powered up and heaters begin heating (if a nest is inserted without an assembly in the nest, the nest will not be powered up and the fixture will enter error mode 05)

10.1

10.2

10.3

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11. The fixture is now in PREHEAT MODE (Red LCD)
1. The fixture heating elements will ramp up to hit a preset temperature, during the ramp-up section of the PREHEAT MODE, an hourglass icon rotates
2. After temperature is stabilized, the fixture will then stay at the stable temperature for a preset time and a countdown timer will appear
12. When the countdown timer hits 0:00, the fixture is now in OPEN MODE (Green LCD) and a BUZZER will go off

11.1

11.2

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13. The fixture is now in OPEN MODE (Green LCD) - and a Countdown Timer of 15:00 minutes will appear, the technician has 15:00 minutes to complete the separation of the assembly. If the separation is not completed and the nest is not ejected in 15:00 or less, the power to the nest will turn off automatically.
1. To stop the Buzzer from ringing, rotate the handle clockwise to bring the suction cup arm down
2. Once the suction cup contacts the top of the phone, engage the suction cup on the face of the phone by flipping the toggle down
3. Rotate the handle counter-clockwise to lift the suction cup arm and separate the display from the phone.

13.1

13.2

13.3

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14. The phone display is now separated. Disengage the suction cup from the top of the display to release the suction cup from the display
15. Eject the nest with the phone from the fixture by pressing the toggle latch on the right side and pulling the nest south

16. The display has now been separated and the fixture is now back to STANDBY MODE (Yellow LCD) and ready for another use cycle
17. To remove the phone from the nest, toggle the levers up to mechanically release the phone
18. Remove the phone from the Heated Display Pocket. The phone display separation process is now complete.

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SOFTWARE INTERFACE
STANDBY MODE INTERFACE
After powering on the fixture, the fixture self-tests to check for any abnormalities or errors. If no abnormalities are found, the LCD displays as shown below and the fixture is ready for use.

PRE-HEAT MODE A INTERFACE
When the Heated Display Pocket is inserted into the fixture, the Heated Display Pocket will begin pre-heating the phone to a preset temperature. ( Note: Do not move the suction cup to the down position at this time, otherwise an E01 error will be triggered.) The LCD displays as shown below during this mode.

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PRE-HEAT MODE B INTERFACE When the Heated Display Pocket reaches a preset steady state temperature, the timer starts counting down from a preset timer. ( Note: Do not move the suction cup to the down position at this time, otherwise an E01 error will be triggered.) The LCD displays as shown below during this mode.
OPEN MODE INTERFACE When the countdown is over, the buzzer will be activated, indicating that the technician can rotate the knob to move the suction cup down and start the disassembly process. The fixture will display a countdown to remind the technician to finish the display open and remove the Heated Display Pocket from the fixture in the allotted time. ( Note: If the technician has not removed the Heated Display Pocket from the fixture before the countdown ends, an E02 error will be triggered.) The LCD displays as shown below during this mode.

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ERROR CODES AND TROUBLESHOOTING If the operating instructions are not followed properly or there is an equipment malfunction, the fixture will go into ERROR MODE and display an Error Code. Example of the ERROR CODE SCREEN (Blue)
If an ERROR CODE is shown: Immediately push the E-Stop button on the front of the fixture. Consult the Error Codes Troubleshooting Guide for Error Code list and Failure Analysis (FA) instructions for next steps.

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ERROR CODES TROUBLESHOOTING GUIDE
If an error code has been encountered, use this table to identify the Failure Type and Failure Analysis (FA) instructions.

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