Instruction Manual for interface models including: BX6-BT 6-Channel Bluetooth Measuring Amplifier, BX6-BT, 6-Channel Bluetooth Measuring Amplifier, Bluetooth Measuring Amplifier, Measuring Amplifier, Amplifier
BX6-BT 6-Channel Bluetooth Measuring Amplifier Operation Manual - Interface
File Info : application/pdf, 18 Pages, 615.95KB
DocumentDocumentModel BX6-BT 6-Channel Bluetooth® Measuring Amplifier Operation manual BX6-BT BX6-BT-OEM Contents Measuring amplifier BX6-BT ............................................................................................................. 3 Description ...................................................................................................................................... 3 More functions .......................................................................................................................... 4 Software / Communication.......................................................................................................... 5 Current consumption ...................................................................................................................... 7 Sensor connection ........................................................................................................................ 7 Pin assignment of BX6-BT ........................................................................................................... 8 Module Version BX6-BT-OEM .................................................................................................. 8 Pin assignment BX6-BT ........................................................................................................... 9 Strain gauge full bridges ......................................................................................................... 10 Strain gauge half bridges ....................................................................................................... 10 Strain gauge quarter bridge ................................................................................................... 11 Voltage input UE 0-10V ........................................................................................................... 11 Input for incremental encoder ................................................................................................ 12 Battery and charging connector ........................................................................................... 12 Auxiliary voltage supply for active sensors or encoders ..................................................... 12 Digital inputs and outputs ...................................................................................................... 13 Function of the LEDs ................................................................................................................... 13 On/Off, Bluetooth States .............................................................................................................. 13 Additional Documentation............................................................................................................ 14 Changelog .................................................................................................................................... 15 Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 3 Measuring amplifier BX6-BT and BX6-BT-OEM 6-channel measuring amplifier Operation via Li-Ion battery 3.6V ..... V Integrated battery charging circuit Inputs configurable for full, half, quarter bridges, 350-1000 ohms, 0 ......... V 1x Bluetooth 4.0 (LE) (GATT) or Bluetooth Classic (SPP) configurable, Data logger function with SD Card up to 7x 2000 measured values/s Real Time Clock Transmit measured value: 6x 1 measured values/s....... 500 measured values/s Simultaneous acquisition of channels 1 to 3 and 2 to 6 Resolution <100 nV / V Independent calculation of the 3 forces and torques for 6-axis sensors Reading TEDS data on channel 1 counter / frequency / speed measurement on channel 7 Two operating hours counters, one absolute and one resettable Description The BX6-BT is a 6-channel measuring amplifier with Bluetooth interface and data logger function. There are two different model variants available: The module BX6-BT-OEM with solder pads and the version BX6-BT with housing. The dimensions of the module are only 50mm x 20mm x 17mm. The BX6-BT-OEM has goldplated solder pads for connecting the sensors, the battery and other I/O functions. For connection, strands with a cross-section of up to 0.09mm² (AWG28) are suitable. The version BX6-BT has the same functionality, but all connections are done by terminal strips and a rechargeable battery is build-in. The charging circuit can be powered by a supply voltage from 5V to 28VDC. Both BX6-BTmodels have 6 measuring channels, of which the first channel is for bridge strain gauges, while channels 2 to 6 can be individually configured as voltage input (singleended) or as strain gauge bridge inputs. All channels can be connected as full- half or quarterbridge configuration. Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 2 Another seventh channel for acquiring digital pulses is available for connecting incremental encoders or as an input for square wave signals. The number of channels in the data transmission and file logging is configurable from 1 to 7 channels. Channel 7 is reserved for the connection of incremental encoders. Channel 1 supports the reading of TEDS memories to automatically configure the scaling factor for the connected sensor. In addition, two configurable threshold outputs are available. The Bluetooth connection supports BT Classic with Serial Port Profile (SPP) for complete configuration and continuous messaging, and BT LowEnergy (LE) with some services (GATT) for reading measurement data and battery voltage, e.g. via smartphone. The measurement data can be recorded on a micro SD memory card, whereby there are various configuration options, such as continuous recording up to 3000 readings per second, long recording intervals with power management (battery saving mode) and digital input triggered recording. The recorded files can also be downloaded via Bluetooth SPP. A real-time clock creates timestamps in real time in the measurement data files. More functions · The connected 3.7V lithium-ion battery can be charged by an integrated charging circuit. · The temperature in the device and the battery voltage can be measured · The simultaneous zeroing of all channels can be triggered via a digital input (,,tare"). · The BX6-BT is protected against vibration by a full encapsulation in a plastic housing. · The configuration and acquisition of measurement data is possible with the program BlueDAQ in the mode "BT Classic" with Serial Port Profile (SPP) · The integrated Bluetooth module has its own microcontroller, which offers the self- programming user a simple scripting language to implement their own embedded applications. All functions of the BX6 CPU and all supported BT services as well as additional digital outputs and a dedicated LED are available. The factory-installed "BGscript" script serves the BT-LE requests and some SPP commands needed to perform the functionality described here. Communication with the BX6-6CPU is forwarded transparently. · With the help of the microcontroller in the Bluetooth module, the BT transmission power and various power-on/off and battery saving modes can be set and the battery voltage can also be read out. Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 4 Software / Communication First, the BX6-BT must be searched and found (with the battery connected) by the Bluetooth driver of the BT adapter of the PC. The displayed device name of the BX6-6BT after it has been found is the same as the serial number of the device indicated on the nameplate. Some drivers may need to search manually for the supported services; SPP (BT classic) and BT-LE are supported. To use the Windows program BlueDAQ, e.g., for configuration, the BT driver for SPP must create a virtual COM port whose number should be known (otherwise look in the Windows Device Manager), so that the program can connect to the BX6-BT. Click on the button "Add Channel". The BT device search process does not need to be repeated later if the same device is reopened with the same PC, and the COM port number will remain the same. If the host PC or another BX6-BT is changed, the search must be carried out again. After connecting to the software or opening the COM port, the BX6-BT is fully turned on, the blue LED that indicates the active BT connection is lit as well as the green that indicates that the BX6-CPU analog amplifier electronics are on. With BlueDAQ can be configured among many other things whether the BX6-CPU should remain switched on after closing the BT connection or not. If it is off, this saves battery charge, if it is on, e. g. the measurement data can be recorded permanently. This and other Bluetooth-specific settings can be found in the program under: Menu bar Device Advanced Settings Interface Bluetooth Settings Settings for recording can be found here: Menu bar Device Advanced Settings Administration Measuring Value Logger Settings There you can also open a file browser for the BX6-BT SD card. BlueDAQ also provides a context help, which can be activated in the main window via Menubar -> Help. After the first or new connection of the battery (Li-ion battery), the real-time clock should be set. This is especially important when measuring data is to be recorded on an SD card. When you first turn it on after plugging in a new battery or when it has been recharged and had been completely empty, the red BX6 LED flashes quickly 1. With BlueDAQ, the real-time clock can be set here: Menu bar Device Advanced Settings Administration On the right side under "Device RTC time", click on the "Sync" button next to the date / time display. BlueDAQ can also be used to reset one of the two operating hours counters at the same location. The operating hours counters work independently of the RTC. 1 it start with device software version 3.17 Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 5 The functions of the data logger and the frequency / tachometer or counter are described in separate documents which can be acquired by contacting contact@interfacefroce.com. For self-programming users, a Windows function library (MEGSV8w32.dll) with annotated C header is available for application programming, also with a LabView © library with wrapper VIs for this DLL. For the use of the BX6-BT in "Bluetooth LE" mode, a Windows app is available. In the Bluetooth LE mode, the BX6-BT is compatible with general BT-LE/GATT apps, e.g. for use with mobile phones. Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 6 Current consumption 59 sec. GSVonoff=2 Timeintervall>0 Periodical Logger seconds 2 min. GSVonoff=2 Timeintervall=0 Periodical Logger Minutes BT LE BTmode=0 GSV off GSV on 1,2 mA 53 mA 48 mA n.a. 1,2 mA n.a. BT Classic SPP BTmode=1 GSV off GSV on 0,78 mA 62,3 mA 48 mA n.a. 1,2 mA n.a. After the mode changed from BT-Classic to BT-LE: 0.78 mA After the mode changed from BT-LE to BT-Classic: 1.2 mA The BX6-BT has a built-in battery of 6800 mAh. For example, when logging to SD card with Bluetooth disconnected and data frequency = 10 rows/s (consumption about 60mA), data can be recorded for up to 110 hours. Sensor connection To correctly display and record physical values, the measurement amplifier must be configured based on the connected sensor. If the sensor on Channel 1 is equipped with TEDS and wired properly, it will use the sensor configuration stored in the TEDS data. This includes the system scaling ("AnalogOutScale"), the user scaling and the unit. The usage of TEDS can be deactivated in BlueDAQ under menu bar -> sensor -> TEDS ... In this dialog the TEDS data can also be read and displayed. Sensors without TEDS can be configured with BlueDAQ via the Configuration tab -> Input Type and -> Scaling. Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 7 Pin assignment of BX8-BT-OEM Module Version BX6-BT-OEM The connection of the sensors, the rechargeable battery and the voltage for charge / trickle charging of the rechargeable battery is done via solder pads. For the configuration of the inputs to strain gage half bridges or strain gage quarter bridges, solder bridges must be closed. Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 8 Pin assignment BX6-BT The connection of the sensors is done by screw terminals, optional digital I/O connections by push-clamp terminals. With the push key below, the battery charging state can be checked. With the push key above, the measuring core BX6-CPU can be powered on/off (if configured by software) Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 9 Strain gauge full bridges BX6-BT-OEM Module BX6-BT Designation Ch 1 Ch 2 Ch 3 Ch 4 Ch 5 Ch 6 Ch 1 Ch 2 Ch 3 Ch 4 Ch 5 Ch 6 Positive bridge supply Us+ 11 10 9 3 2 1 1.1 2.1 3.3 4.1 5.1 6.1 Positive bridge output Ud+ 17 16 15 14 13 12 1.3 2.3 3.3 4.3 5.3 6.3 Negative bridge output Ud- 33 31 29 22 20 18 1.4 2.4 3.4 4.4 5.4 6.4 Negative bridge supply Us- 44 43 42 36 35 34 1.2 2.2 3.2 4.2 5.2 6.2 Strain gauge half bridges BX6-BT-OEM Module BX6-BT Designation Ch 1 Ch 2 Ch 3 Ch 4 Ch 5 Ch 6 Ch 1 Ch 2 Ch 3 Ch 4 Ch 5 Ch 6 Positive bridge supply Us+ 11 10 9 3 2 1 Positive bridge supply Ud+ 17 16 15 14 13 12 Set a bridge from (Ud-)... 33 31 29 22 20 18 ... to (half bridge) HB 32 30 28 23 21 19 1.1 2.1 3.3 4.1 5.1 6.1 1.3 2.3 3.3 4.3 5.3 6.3 1.4 2.4 3.4 4.4 5.4 6.4 1.5 2.5 3.5 4.5 5.5 6.5 Negative bridge supply Us- 44 43 42 36 35 34 1.2 2.2 3.2 4.2 5.2 6.2 The active strain gauges R3 and R4 are connected to the terminals +Us, +Ud and -Us. The internal half-bridge R1, R2 is activated with a bridge connection from HB to Ud-. Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 10 Strain gauge quarter bridge BX6-BT-OEM Module BX6-BT Designation Ch 1 Ch 2 Ch 3 Ch 4 Ch 5 Ch 6 Ch 1 Ch 2 Ch 3 Ch 4 Ch 5 Ch 6 Positive bridge output Ud+ 17 16 15 14 13 12 1.3 2.3 3.3 4.3 5.3 6.3 Set a bridge from (Ud-)... 33 31 29 22 20 18 1.4 2.4 3.4 4.4 5.4 6.4 ... to (half bridge) HB 32 30 28 23 21 19 1.5 2.5 3.5 4.5 5.5 6.5 350 Ohm quarter bridge Q350 / QB 57 56 55 54 53 52 1.6 2.6 3.6 4.6 5.6 6.6 1000 Ohm quarter bridge Q1k 63 62 61 60 59 58 1.6* 2.6* 3.6* 4.6* 5.6* 6.6* +Us R1 R4 The active strain gauge R3 is connected in 3-wire technology to the terminals Ud+, QB and -Us. The internal half-bridge R1, R2 is activated with a bridge connection from HB to Ud-. QB *With BX6-BT, when using quarter bridges of 120 or 1000 Ohms, HB +Ud solder jumper(s) must be changed for the appropriate channel(s). By default, quarter bridge is set to 350 Ohms. R2 R3 Only one of the three solder jumpers for quarter bridge completion -Ud must be closed for each channel, the other two must be left open. -Us Voltage input UE 0-10V BX6-BT-OEM Module BX6-BT Designation Ch 1 Ch 2 Ch 3 Ch 4 Ch 5 Ch 6 Ch 1 Ch 2 Ch 3 Ch 4 Ch 5 Ch 6 Input ground (Us-) - 43 42 36 35 34 - 2.2 3.2 4.2 5.2 6.2 Voltage input UE - 50 49 47 46 45 - 2.7 3.7 4.7 5.7 6.7 The analog input UE (single ended) measures voltages 0 ... 10V with respect to the US. The potential of US corresponds to the potential of the negative battery voltage. Single-ended inputs are only available for channels 2-6.2 With BX6-BT, the cable shield can be connected to 1.8, 2.8, ... 6.8. With the module version it can be connected to the minus pole of the battery or charging connector (Pad 7). 2 The voltage input is not calibrated Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 11 Input for incremental encoder Designation Incremental encoder / I_index (Home/Index/Z) Incremental encoder / A-signal Incremental encoder / B-signal Ground BX6-BT-OEM Module Pad No. 4 BX6-BT Digital I/O No. 10 5 11 6 12 26 6 Battery and charging connector BX6-BT-OEM Module Designation Battery charging connection ground Battery charging V+ 4.5 5.5V, 0.5A Pad No. 7 8 Battery charging V+ 5 - 28V, 2A Not available Battery negative pole 64 Battery positive pole 65 Tare (Zero Setting, software configurable) 24 to trigger set zero, connect with GND for at least 2s BX6-BT Connector M8 connector: Blue (3) Not available M8 connector: Brown (1) (internal only) (internal only) Digital I/O No. 1 Auxiliary voltage supply for active sensors or encoders BX6-BT-OEM Module Designation Pad No. 3,3 V Voltage output (10mA max) 25 GND 26 BX6-BT Digital I/O No. 3 6 Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 12 Digital inputs and outputs Designation Threshold output 2 Threshold output 1 Trigger input IO_1 / PB4 BT121 IO_2 / PB5 BT121 GND_IO IO_3 / PB6 BT121 / OnOff Key TEDS communication pin BX6-BT-OEM Module Pad No. 37 38 39 27 40 41 48 51 BX6-BT Digital I/O No. 5 2 4 7 8 6 Channel 1 terminal: 1.7 Function of the LEDs Designation Description Nr. BT Bluetooth Status: On: connected A POW. BX6-CPU (measuring app) On/Off B BX6 BX6-CPU Status: flash codes, e.g. for C TEDS. constantly on / slowly flashing: File open on SD card for writing. Do NOT remove the card! CHRG Battery charging indicator D USER IO_4 by BGscript freely programmable LED E On/Off, Bluetooth States When connecting successfully via Bluetooth (classic or BLE) to the BX6-BT, the measuring hardware "BX6-CPU" is always switched on, regardless of the configured on/off mode or the actual on/off state. However, the on/off mode of the measuring hardware when the Bluetooth connection is not active, is configurable. With some applications, like recording data on SD card, it's desirable that the measuring hardware remains on, even with Bluetooth connection closed. Even in "off" state, the RTC clock remains powered as long as the battery is connected, because in fact, it's a standby state with current consumption of about 200µA. GSVonOffMode Value Function, if BT connection closed GSVoff 0 BX6-CPU Device switches off GSVon 1 BX6-CPU Device remains on Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 13 GSVonOffMode Auto-Triggered On/Off by Key On/Off by Switch Value 2 3 4 Function, if BT connection closed Periodical Logger (used for data period > 3s; battery saving) ON/OFF BX6-CPU by push key (IO_3), present with M8 version3 ON/OFF BX6-CPU by Switch at IO_3 3 This GSVonOffMode can be changed using BlueDAQ under Menu bar -> Device -> Advanced Settings -> Interface -> Bluetooth Settings. The corresponding BGscript commands are SetGSVonoff and GetGSVonoff. The Bluetooth Mode can also be changed between Classic = SPP or LowEnergy (Gatt) in this GSVmulti dialog. When changed, it's valid after the Program is closed, i.e. after the actual Bluetooth connection is terminated. Additional Documentation The communication protocol using Bluetooth Classic (SPP) is generally identical to the serial protocol that is described in BX6-ProtocolDefinitionEN.pdf. Additionally, the BGscript has some own commands that are separately described in baBX6bt-commands.pdf. The communication with the BX6-BT in Bluetooth LowEnergy (Gatt) Mode is described in ba-BX6bt-gattservices_en.pdf 3 Available from BGscript version 1.00 Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com 14 Changelog version v1.0-en.odt v1.3-en.odt v1.4-en.odt v1_5en.odt v1_6en.odt v1_7en.odt date amendments 13.06.18 First version (AE) 19.06.18 Version edited and added contents (AK) 28.06.19 At channel 1: only Bridges; typos 2021/01/20 Clarifications, language issues, updates (SW) 2022/05/02 Updated for BX8-BT (preliminary) 2022/08/02 reviewed, On/Off Bluetooth States Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 15 www.interfaceforce.com Email: contact@interfaceforce.com Warranty All instrument products from Interface Inc., ('Interface') are warranted against defective material and workmanship for a period of (1) one year from the date of dispatch. If the 'Interface' product you purchase appears to have a defect in material or workmanship or fails during normal use within the period, please contact your Distributor, who will assist you in resolving the problem. If it is necessary to return the product to 'Interface' please include a note stating name, company, address, phone number and a detailed description of the problem. Also, please indicate if it is a warranty repair. The sender is responsible for shipping charges, freight insurance and proper packaging to prevent breakage in transit. 'Interface' warranty does not apply to defects resulting from action of the buyer such as mishandling, improper interfacing, operation outside of design limits, improper repair or unauthorized modification. No other warranties are expressed or implied. 'Interface' specifically disclaims any implied warranties of merchantability or fitness for a specific purpose. The remedies outlined above are the buyer's only remedies. 'Interface' will not be liable for direct, indirect, special, incidental or consequential damages whether based on the contract, tort or other legal theory. Any corrective maintenance required after the warranty period should be performed by 'Interface' approved personnel only. Interface Inc. 7418 East Helm Drive, Scottsdale, Arizona 85260 USA Phone 480.948.5555 www.interfaceforce.com Email: contact@interfaceforce.com