Instruction Manual for RYOBI models including: RBDS4601G Belt and Disc Sander, RBDS4601G, Belt and Disc Sander, Disc Sander, Sander
370W Belt & Disc Sander | RYOBI NZ
File Info : application/pdf, 20 Pages, 4.98MB
DocumentDocumentRBDS4601G
IMPORTANT!
It is essential that you read the instructions in this manual before assembling, operating, and maintaining the product.
Subject to technical modification.
Safety, performance, and dependability have been given top priority in the design of your belt/disc sander.
INTENDED USE
This belt/disc sander is ideal for use in sharpening chisels, axes and other wood-cutting tools. It is also useful for repairing tips on screwdrivers and drill bits or for removing excess metal burrs from pieces of cut metal.
With the proper accessories, this tool can be used for cleaning metal surfaces using a wire brush or for buffing and polishing using a cloth wheel.
Never use this belt/disc sander for cut-off operations.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of
electric shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off -position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account
2 Original Instructions
the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
SERVICE
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
BELT / DISC SANDER SAFETY RULES
WARNING
The product is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the product by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the product.
Do not operate the tool until it is completely assembled and installed according to the instructions.
Provide adequate general or localized lighting. Before work, check that the machine is placed on an even
surface with sufficient stability. For your own safety, always mount the machine to a work bench using bolts.
Keep the surrounding area of the machine well maintained and free of loose materials, such as chips and cut-offs.
Always hold the workpiece firmly when sanding. Use clamps or a vise to hold work when practical. To minimize risk of tipping machine, always support long
workpieces.
Never sand more than one workpiece at a time. Do not stack more than one workpiece on the machine base at a time.
Do not sand with the workpiece unsupported. Do not sand pieces of material that are too small to be safely supported.
Avoid awkward operations and hand positions where a sudden slip could cause your hand to move into the sanding belt or disc.
Avoid kickback by sanding in accordance with directional arrows.
Always maintain a clearance of 16 mm between the work table and the machine.
Never stand or have any part of your body in line with the path of the workpiece.
Machine should never be connected to power supply when you are assembling parts, making adjustments, or when not in use.
Never leave tool running unattended. Do not leave tool until it comes to a complete stop.
If the power supply cord is damaged or otherwise defective, it must only be replaced by the manufacturer or by an authorized repair agent.
We recommend the use of a residual current device with a residual current rating of 30mA or less.
RESIDUAL RISKS
Even when the product is used as prescribed, it is still impossible to completely eliminate certain residual risk factors. The following hazards may arise and the operator should pay special attention to avoid the following: Risk of contact with sanding belt or disc. Burn hazard from contact with hot belt or disc or work piece. Damage to respiratory system if effective dust mask is not
worn. Damage to hearing if effective hearing protection is not
worn.
MAINTENANCE
Do not modify the product in any way or use accessories not approved by the manufacturer. Your safety and that of others may be compromised.
Do not use the product if any switches, guards or other functions does not work as intended. Return to an authorised service centre for professional repair or adjustment.
Do not make any adjustments whilst the product is running. Always make sure the power plug has been removed
from the mains power source before making adjustments, lubricating or when doing any maintenance on the product. Before and after each use, check the product for damage or broken parts. Keep the product in top working condition by immediately replacing parts with spares approved by the manufacturer. Clean out accumulated dust using a brush or vacuum cleaner. Do not use compressed air. To assure safety and reliability, all repairs, including changing brushes, should be performed by an authorised service centre. If the power supply cord is damaged, it must be replaced only by the manufacturer or by an authorised service centre to prevent damage to the saw or risk of electrocution.
WARNING
For greater safety and reliability, all repairs should be performed by an Authorised RYOBI Service Centre.
TRANSPORTATION AND STORAGE
When storing the product, disconnect the power cord. Store the product in a secure place that is not accessible to children.
Clean the product using a brush and vacuum cleaner before storage.
ENVIRONMENTAL PROTECTION
Recycle raw materials instead of disposing of as waste. The machine, accessories and packaging should be sorted for environmental-friendly recycling.
SYMBOLS
Safety alert
Original Instructions 3
Regulatory Compliance Mark (RCM). Product meets applicable regulatory requirements. Please read the instructions carefully before starting the machine.
Wear ear protection
Wear eye protection
No hands symbol
Size of sanding belt
Size of sanding pad
Size of work table Do not dispose of waste electrical and electronic equipment as unsorted municipal waste. Waste electrical and electronic equipment must be collected separately. Waste light sources have to be removed from the equipment. Check with your local authority or retailer for recycling advice and collection point. According to local regulations, retailers may have an obligation to take back waste electrical and electronic equipment free of charge. Your contribution to the reuse and recycling of waste electrical and electronic equipment helps to reduce the demand of raw materials. Waste electrical and electronic equipment contain valuable and recyclable materials, which can adversely impact the environment and the human health if not disposed of in an environmentally compatible manner. Delete personal data from waste equipment, if any.
4 Original Instructions
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Know your product 5
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Sanding stopper Sanding belt Tracking control knob
Belt tension lever Sanding pad On/off switch Work table Mitre guide Mitre scale Mitre angle adjustment knob Bevel scale Table bevel angle adjustment knob Dust port
6 Know your product
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Getting started 7
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8 Operation
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Operation 9
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REPLACING THE SANDING BELT
WARNING! The belt cover plate must
be removed prior to removing the sanding
paper.
1. Loosen and remove the screws and
washers on the sanding stopper. Remove
the sanding stopper.
2. Loosen, but not remove the adjustment
lock screw of the sanding belt track.
Rotate the track to the upright position. 3. Loosen, but not remove the screws
3
securing the belt cover plate.
4. Remove the belt cover plate.
5. Loosen the belt tension lever.
4
5
1
Maintenance 13
6. Remove the sanding belt and dispose of it properly.
6
7. Place the new sanding belt onto the track.
Pay attention to arrow markings on the
inside of the belt. Lock the belt tension
lever.
8. Place the belt cover plate onto the track.
WARNING! Install the belt cover plate only after installing the sanding belt.
9. Tighten the screws securing the belt cover plate.
10. Rotate the track to the horizontal position. Tighten the track adjustment lock screw
7
8
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14 Maintenance
11. Rotate the tracking control knob to adjust the track.
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3
Storage 15
PRODUCT SPECIFICATIONS
Belt / Disc Sander Model Belt size Belt speed Belt tilt Disc size Disc speed Table size Table tilt Motor ratings Rated power Net weight Measured values determined according to EN 62841 A-weighted sound pressure level
Uncertainty K Measured values determined according to EN 62841 A-weighted sound power level
Uncertainty K
RBDS4601G 100 mm x 914 mm 7.5 m/s 0°- 90° Ø150 mm 2,850 min-1 225 mm x 158 mm 0°- 45° 230V - 240V ~ 50 Hz 370 W 18.5 kg
Lp = 79.0 dB(A) 3 dB(A)
LW = 89.5 dB(A) 3 dB(A)
NOISE LEVEL
WARNING! The declared noise emission value(s) have been measured in accordance with a standard test method, and may be used for comparing one tool with another.
The declared noise value(s) may also be used in a preliminary assessment of exposure.
The noise emissions during actual use of the power tool can differ from the declared values depending on the ways in which the tool is used especially what kind of workpiece is processed.
Identify safety measures to protect the operator based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).
Wear hearing protection. Exposure to noise can cause hearing loss.
Imported by: Techtronic Industries Australia Pty Ltd 31 Gilby Road, Mount Waverley, VIC 3149 Australia
Techtronic Industries N.Z. Limited Unit C, 70 Business Parade South, Highbrook, Auckland 2013, New Zealand
RYOBI is a trade mark of Ryobi Limited, and is used under license.
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