Instruction Manual for Clarke models including: SWP900A, Submer Sible Sewage Pump
Jan 12, 2022 — This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be.
Clarke Submersible Water Pumps - Download Manuals
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DocumentDocumentSUBMERSIBLE SEWAGE PUMP MODEL NO: SWP900A PART NO: 7230096 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1221 - ISS 5 INTRODUCTION Thank you for purchasing this CLARKE Submersible Sewage Pump. This pump is designed for pumping waste and clean water or sewage containing bodies up to 31mm. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights. ENVIRONMENTAL RECYCLING POLICY Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE. In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility. 2 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SAFETY INSTRUCTIONS GENERAL PUMP SPECIFIC 1. Read all instructions before use and save these instructions for future use. 2. An approved residual current device (RCD) which has a tripping current of less then 30mA MUST be used for all operations. 3. The electrical supply must be the same as that on the rating plate. 4. ALWAYS make sure that your hands are dry when connecting or disconnecting from the mains supply. 5. NEVER pull the mains lead to disconnect the pump from the mains socket. 6. The mains plug must be kept away from the water at all times. 7. DO NOT allow children or unauthorised people to touch the pump, cables or connections. 8. Disconnect the pump from the mains supply when not in use. 1. DO NOT pump explosive / flammable liquids or chemicals. 2. NEVER allow the pump to run dry or operate out of the water. 3. Submersible pumps should always be submerged and stored vertically. 4. Disconnect the pump from the mains supply before placing it into or removing it from the water. 5. ALWAYS check the plug, mains cable and float switch cable for damage before use. 6. DO NOT use the pump if damaged. Refer to qualified service personnel for repair. 7. NEVER carry the pump by the power cable or float switch always use the handle or a rope tied securely to the handle. 8. NEVER insert your fingers into the pump whilst it is connected to the mains. 9. If necessary have the pump repaired by a qualified person. 10. Keep the mains lead away from heat, oil and sharp edges. 11. If you have to use an extension lead with this product, it must be designed for outdoor use and incorporate a cable suitable for use with Class I appliances. 12. Disconnect the pump from the electrical supply and wear gloves during servicing or maintenance. 9. NEVER use the submersible pump in a swimming pool when there are people or animals in the pool. 10. Keep the pump clear of any sediment by standing it on a platform or brick or suspending it at a suitable depth. 11. DO NOT use the pump if the water is liable to freeze, as this can cause damage to the pump. Remove the pump from the water and store it in a frost free location. 3 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com OVERVIEW 1 FLOAT SWITCH 2 WATER INLET 3 PLUG AND CABLE 4 HANDLE 5 CABLE CLAMP 6 WATER OUTLET Remove all packaging and make sure that the unit contains no visible damage. Dispose of all packaging appropriatly. 4 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch. If the plug has to be changed because it is not suitable for your socket, or because of damage, it must be removed and a replacement fitted, following the wiring instructions shown below. The old plug must be discarded safely, as insertion into a power socket could cause an electrical hazard. WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE: BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH If the colours of the wires in the power cable do not agree with the markings on the plug. · The BLUE wire must be connected to the terminal marked N or coloured black. · The BROWN wire must be connected to the terminal marked L or coloured red. Plug must be BS1363/A approved. Earth (Green and Yellow) Neutral (Blue) Always fit a 13 Amp fuse. Live (Brown) · The YELLOW AND GREEN wire must be connected to the terminal marked E or or coloured green. Ensure that the outer sheath of the cable is firmly held by the clamp AN APPROVED RESIDUAL CURRENT DEVICE (RCD) WHICH HAS A TRIPPING CURRENT OF LESS THAN 30MA MUST BE USED. If you are not sure, consult a qualified electrician. DO NOT try to do any repairs. 5 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com USING THE PUMP WARNING: CHECK THE PUMP FOR DAMAGE BEFORE USE, DO NOT USE THE PUMP IF IT IS DAMAGED IN ANY WAY. WARNING: THE WATER BEING PUMPED WILL BE POLLUTED IF THIS PUMP BECOMES DAMAGED AND LUBRICANT WITHIN THE PUMP ESCAPES. 1. Connect a suitable hose (not supplied) to the pump outlet. · Suitable hoses are available from your local Clarke dealer. 2. Place the pump on a flat surface in the area that you want to drain. · If there is sediment in the operating area, the pump should be placed vertically on house bricks, or similar. · Ensure the pump is positioned with adequate space so that the movement of the float switch is not restricted - recommended minimum area of 50 x 50cm. · ALWAYS raise/lower the pump using a rope attached to the lifting handle. · Take all necessary precautions as described on page 3. · The pump inlet must be fully submerged before the pump is switched on. 3. Connect the mains plug to a high sensitivity residual current device (RCD) which has a tripping current of less then 30mA. 4. Switch the mains power supply on. · The pump will begin to drain water. · As the water level falls, so will the float switch, until it stops the pump. · You can adjust the position at which the float switch lead clips to the side of the pump, If the length of the float switch lead is short the pump will turn on and off earlier. 5. When finished, disconnect the pump from the mains power supply. CAUTION: DO NOT ALLOW THE PUMP TO RUN DRY OVERLOAD SWITCH These pumps are fitted with a thermal overload switch. If the pump overheats for any reason, it will automatically switch the pump OFF. Once the pump has cooled (at least 5-10 minutes), the pump will automatically restart. 6 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com MAINTENANCE WARNING: BEFORE CHECKING THE CONDITION OF THE PUMP, ENSURE IT IS UNPLUGGED FROM THE MAINS SUPPLY. IF THE UNIT IS HARD WIRED, ENSURE THE CIRCUIT BREAKER IS OPEN. This pump should require no maintenance other than regular cleaning. If the pump starts to show signs of wear or damage, contact your CLARKE dealer for advice. CLEANING 1. Check the pump installation regularly to ensure the base inlet is clear of leaves or other debris. 2. Take extra care to remove any debris from around the impeller. NOTE: Do not attempt to repair the pump yourself, as you may damage the waterproof seal and invalidate your guarantee. Repairs must be carried out by your CLARKE dealer, or contact the CLARKE Service Department, on 020 8988 7400. STORAGE When the pump is not being used for extended periods, clean and dry it thoroughly and store in indoors. if the pump is left in water, it must be run at least once a week to prevent it from seizing up. 7 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com TROUBLESHOOTING PROBLEM SOLUTION PUMP WILL NOT START 1. Make sure that the power is switched on. 2. Check fuse (consult an electrician if in doubt). 3. If extension lead is fitted, check connections (consult an electrician if in doubt). 4. Internal thermal cut-out has not re-set. Leave for 5-10 minutes and try again. 5. The impeller may be jammed. Disconnect from the mains supply and remove any objects that may be obstructing the impeller. 6. Float switch may be jammed against side wall, or prevented from moving. 7. Water level too low - float switch in OFF position - lift float to check switch. 8. If the pump still fails to start, consult your CLARKE dealer. PUMP WILL START BUT NOT PUMP 1. Check that the inlet is not blocked. 2. Check that the discharge tube is not clogged or obstructed. 3. The head may be too great, i.e. you are trying to lift the water too great a distance for the pump to cope with. ("When the pump is not being used for extended periods, clean and dry it thoroughly and store in indoors. if the pump is left in water, it must be run at least once a week to prevent it from seizing up." on page 7). 4. Air bubble in the pump, produced during immersion. Immerse the pump again, at an angle, and shake it whilst lowering to remove any air trapped in the system. 5. Impeller may be damaged - Consult your CLARKE dealer. PUMP WILL NOT STOP 1. Float switch may be prevented from moving to the fully down position. 2. Float switch may be faulty. Consult your CLARKE dealer for advice. PUMP STOPS RUNNING 1. Thermal overload has operated. Leave for 5-10 minutes and try again. 2. Pump has run dry, or float switch has cut in. 3. A foreign object has jammed the impeller. If this does not solve your problem, please contact the Clarke service department. 8 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DECLARATION OF CONFORMITY 9 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com PARTS LIST & DIAGRAM 1 Bolt 2 Washer 3 Footing 4 Casing Cover 5 O Ring 6 Screw 7 O Ring 8 Casing 9 Motor Gland Cover 10 Screw 11 Sediment Control Cover 12 Impeller 13 Washer 25 Capacitor 14 Spring Washer 26 Capacitor Box Cover 15 Screw 27 O Ring 16 Mechanical Seal 28 Upper Motor Cover 17 O Ring 29 Gland Cover 18 Rotor 30 O Ring 19 Motor Frame 31 Screw 20 Bearing 32 Screw 21 Lower Bearing Bracket 33 O Ring 22 Impeller Key 34 Power Cable 23 Upper Bearing Bracket 35 Stator 24 Capacitor Box 10 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ACCESSORIES Layflat Hoses Assorted Hose Clip Set - CHT672 · Available in 100 metre coils or per meter. · Available in 1" - 3" Diameter. · 26 piece assorted hose clip set in various sizes, Including. 8 x16mm, 6 x 22mm, 4 x 25mm, 2 x 28mm, 2 x 35mm & 4 x 40mm clips. · Zinc plated for corrosion resistance. SPECIFICATIONS Voltage Outlet Thread Diameter Power Maximum Head Height Maximum Depth Maximum Flow Maximum Water Temperature Maximum Particle Size Weight Cable Length Dimensions (D x W x H) 230V~50Hz 1½" BSP 1100W 9 m 5 m 350 l/min 40oC 31 mm 9.5 kg 10 m 164 x 190 x 415 mm 11 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.comAcrobat Distiller 8.1.0 (Windows)