LEONTON PG5-1600 Series

Overview

This industrial gigabit managed Ethernet switch series is rated IP30 and designed for DIN Rail installation. Each unit features 16*10/100/1000Tx ports with IEEE 802.3af/at compliant Power over Ethernet (PoE), providing up to 30W per port. This makes it suitable for applications requiring high bandwidth communication.

To ensure stable operation, the series offers high EFT and ESD protection, enabling it to function effectively in harsh environments. It also supports power redundancy through a dual power input design with reverse polarity protection.

The series includes models with different operating temperature ranges: a standard model operating from -10°C to 65°C, and an extended temperature model (-T) operating from -40°C to 75°C. This design caters to the diverse needs of industrial automation applications and challenging environmental conditions.

Key Features

Interface & Performance

• All Copper ports support auto MDI/MDI-X function.
• PG5-1600: Embedded 16*10/100/1000Tx ports with 16*PoE-PSE (30W/Port).
• Store-and-forward switching architecture.
• 8K MAC Address Table.
• Supports 9.6Kbytes Jumbo Frame.
• 4Mbits memory buffer.

Power Input

• PG5-1600: Dual 48-55VDC redundant power inputs, with SELV output certified by UL61010-2-201.
• Features 2 removable 4-contact terminal blocks.
• Maximum current draw is 5.28A, with a maximum PoE output of 30W/port, totaling 240W.

Certification

• CE/FCC
• UL 61010-1
• UL 61010-2-201
• IEC 61850-3

Operating Temperature

• Standard operating temperature model: -10°C ~ 65°C.
• Extended operating temperature model (-T): -40°C ~ 75°C.

Case/Installation

• IP30 protection (not certified by UL).
• Suitable for installation in environments with specific pollution degrees.
• Supports both DIN-Rail and Wall mount designs.
• Designed for indoor use.

Package Contents

• 1 - PG5-1600(-T) x 1
• 2 - Wall mounting brackets and screws x 1
• 3 - Quick installation guide x 1
• 4 - RJ45 to DB9 Serial Console cable x 1

Safety Precaution

Attention: If the DC voltage is supplied by an external circuit, please use a protection device on the power supply input. Supply power using UL Listed industrial use power sources.

This user manual will describe the industrial Ethernet switch's hardware specifications, ports, cabling information, and wiring installation.

[Attention]

Si la tension CC est fournie par un circuit externe, veuillez utiliser un dispositif de protection sur l'entrée d'alimentation. Fourniture par courant industriel homologué UL. Les spécifications matérielles, les ports, les informations de câblage et l'installation du câblage du convertisseur de média industriel seront décrits dans ce manuel d'utilisation.

Hardware Description

Physical Dimensions

The physical dimensions of the switch are 67mm (Width) x 142mm (Height) x 99mm (Depth).

Diagram Description (Figure 2.1): Illustrates the switch's dimensions and mounting options. It shows the overall size and provides detailed measurements for DIN-Rail mounting and Wall-mount configurations, including screw hole placements and bracket dimensions.

Front Panel

The front panel of the PG5-1600 series industrial gigabit PoE+ managed Ethernet switch is depicted in Figure 2.2.

Diagram Description (Figure 2.2): The front panel features 16 RJ45 Ethernet ports (labeled 1-16), each with associated GE (Gigabit Ethernet) Link/Act LED indicators and PoE Status LED indicators. It also includes a Power Connector, status LED indicators (P1, P2, STATUS, MASTER, RING), a CONSOLE Port, and a USB Port.

Top View

The top panel of the PG5-1600 series switches, shown in Figure 2.3, is equipped with two 4-pin removable terminal block connectors for dual DC power inputs (48-55VDC).

Diagram Description (Figure 2.3): Displays the top panel with two power terminal blocks (PWR1, PWR2) and associated terminals for power input (V+, V-) and relay connections. A RESET button is also visible.

LED Indicators

LED indicators on the front panel display power and network status. Table 2.1 details their meanings:

Ethernet Ports

RJ-45 Ports (Auto MDI/MDIX)

The RJ-45 ports are auto-sensing for 10Base-T, 100Base-TX, or 1000Base-T device connections. Auto MDI/MDIX functionality allows the switch to connect to another switch or workstation without requiring straight-through or crossover cabling.

10/100BASE-T(X) RJ-45 Pin Assignments (Table 2.2)

Diagram Description: A visual representation of an RJ-45 Female connector is shown.

1000BASE-T RJ-45 Pin Assignments (Table 2.3)

Note: "+" and "-" signs represent the polarity of the wires that make up each wire pair.

Cabling

Use four twisted-pair, category 5e, or higher-rated cabling for RJ-45 port connections. The cable length between the switch and the link partner (e.g., switch, hub, workstation) must not exceed 100 meters (328 ft.).

Wiring the Power Inputs

[Caution] Please follow the below steps to insert the power wire.

[Attention]

Si la tension CC est fournie par un circuit externe, veuillez suivre les étapes ci-dessous pour insérer le câble d'alimentation.

Step 1: Insert Power Wires

Insert the positive and negative wires into the PWR1 (V1-, V1+) and PWR2 (V2-, V2+) contacts on the terminal block connector.

Diagram Description (Figure 2.9): Shows the Power Terminal Block with four contacts labeled 1, 2, 3, 4, and specific terminals for V1-, V1+, V2-, V2+.

Step 2: Tighten Wire-Clamp Screws

Tighten the wire-clamp screws to prevent the wires from loosening.

Diagram Description (Figure 2.10): Shows the Power Terminal Block with wire-clamp screws being tightened.

[Caution] Only use copper conductors, rated for 125°C. Tighten screws to 5 in-lbs (0.56 Nm). The wire gauge for the terminal block should range between 18~20 AWG.

[Attention]

Utilisez uniquement des conducteurs en cuivre, 125°C, serrez à 5 in-lbs (0.56 Nm). Le calibre du bornier doit être compris entre 18 et 20 AWG.

Mounting Installation

DIN-Rail Mounting

The DIN-Rail bracket is typically pre-installed on the industrial Ethernet switch from the factory. If the DIN-Rail bracket is not attached, refer to Figure 3.1 for installation instructions.

Diagram Description (Figure 3.1): Shows the rear side of the switch with the DIN-Rail bracket attached.

Installation Steps:

1. Use screws to install the DIN-Rail bracket on the rear side of the industrial Ethernet switch.
2. To remove the DIN-Rail bracket, perform the opposite of Step 1.
3. After the DIN-Rail bracket is installed, insert the top of the DIN-Rail onto the track.

Diagram Description (Figure 3.2): Illustrates the process of inserting the switch onto the DIN-Rail track.

Step 4: Secure the Switch

Lightly pull down the bracket onto the rail to secure the switch.

Diagram Description (Figure 3.3): Shows the action of pulling down the bracket to stabilize the switch on the DIN-Rail.

5. Check if the bracket is mounted tightly on the rail.
6. To remove the industrial Ethernet switch from the rail, perform the opposite of the above steps.

Wall Mounting

Follow these steps to mount the industrial Ethernet switch using the wall mounting bracket, as shown in Figure 3.4.

1. Remove the DIN-Rail bracket from the industrial Ethernet switch by loosening the screws.
2. Place the wall mounting brackets on the top and bottom of the industrial Ethernet switch.
3. Use screws to attach the wall mounting brackets to the industrial Ethernet switch.
4. Use the hook holes at the corners of the wall mounting bracket to hang the industrial Ethernet switch on the wall.
5. To remove the wall mount bracket, perform the opposite of the steps above.

Diagram Description (Figure 3.4): Illustrates the removal of the DIN-Rail bracket and the placement and screwing of the wall mount brackets onto the switch.

Diagram Description (Figure 3.5): Shows the dimensions of the wall mounting bracket.

Hardware Installation

Installation Steps

This section explains how to install the PG5-1600 series switches.

1. Unpack the industrial Ethernet switch from its original packing box.
2. Check if the DIN-Rail bracket is screwed onto the industrial Ethernet switch. If not, refer to the DIN-Rail Mounting section for installation. If you intend to wall mount, refer to the Wall Mounting section.
3. To hang the industrial Ethernet switch on a DIN-Rail or wall, refer to the Mounting Installation section.
4. Power on the industrial Ethernet switch; the power LED light should turn on. Refer to the Wiring the Power Inputs section for power wiring guidance and the LED Indicators section for LED light indication.
5. Prepare a twisted-pair, straight-through category 5 cable for Ethernet connection.
6. Insert one side of the RJ-45 cable into the switch's Ethernet port and the other side into the networking device's Ethernet port (e.g., PC or server). The Ethernet port's (RJ-45) LED on the industrial Ethernet switch will illuminate when the cable is connected to the networking device. Refer to the LED Indicators section for LED light indication.
7. When all connections are set and the LED lights show a normal status, the installation is complete.

Trouble Shooting

• Verify you have the correct power cord or adapter. Never use a power supply or adapter with a non-compliant DC output voltage, as it can damage the equipment.
• Select the proper UTP or STP cable for network construction. Use an unshielded twisted-pair (UTP) or shield twisted-pair (STP) cable for RJ-45 connections: 100Ω Category 5e for 10/100/1000Mbps. Ensure the length of any twisted-pair connection does not exceed 100 meters (328 feet).
• Diagnosing LED Indicators: The switch can be monitored using LED indicators to help identify potential problems. Please refer to the LED Indicators section for details.
• If the power indicator LED does not turn on when the power cord is plugged in, there may be an issue with the power cord. Check for loose power connections, power losses, or surges at the power outlet.
• If the industrial switch LED indicators are normal and the connected cables are correct, but packets still cannot transmit, please check the configuration or status of the system's Ethernet devices.

[Caution] Please contact Leonton for technical support service if the problem cannot be resolved.