hiland IGO4000 Industrial Gate Operator User Manual

User Manual for hiland models including: IGO4000 Industrial Gate Operator, IGO4000, Industrial Gate Operator, Gate Operator, Operator

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INDUSTRIAL GATE OPERATOR USER MANUAL

3 Industrial Gate Operator Technical Parameter Model (Single Phase AC220V±10%) IGO4000 Rated Power 400W Torque 60N.m No-load Continuous Running Time 15min

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IGO4000-Industrial-gate-operator-user-manual

INDUSTRIAL GATE OPERATOR USER MANUAL

Dear users, Thank you for choosing this product. Please read the manual carefully before assembling and using it. Please do not leave out the manual if you send this product to a third party.
Safety Instruction
1. The industrial gate operator should be installed and put into operation by qualified personnel. Otherwise, serious personal injury or property damage may occur.
2. Installation and wiring must be in accordance with the construction standards and electrical standards, diameter 1.5mm2; power must have a reliable grounding, ground wire must be reliably connected to the place labeled ground tab, ground lead on the power line is prohibited to be removed; front end of incoming power line should be installed with electrical leakage protector which is in line with national standards.
3. This industrial gate operator is only allowed to be installed on well-balanced gate which has balance spring, otherwise machine may be damaged due to overload. 4. Gate should be flexible and run without stagnation; lead rail end of gate must be installed with mechanical stop block and buffering booster to prevent the gate from rolling out.
5. Control box should be installed in the wall or column of 1.4 meters where the operation of gate can be observed to prevent children from inadvertently touching. While keeping the remote control, prohibit children to touch or play just in case of danger. Do not use the remote control when you cannot see the operation of gate.
6. Before repairing and moving the gate machine and control box, please cut off the power supply, and make sure that the gate has been locked and the risk of falling due to self-weight is null.
7. Pedestrian and vehicle are prohibited to go through or stay below the running gate.
8. Hand-pulled chain on the machine is prohibited to be pulled during the operation of gate machine to prevent the machine from damage.
9. To ensure the safety of pedestrian and vehicle, please install the infrared protection device and airbag protection device
10. Relevant safety protection devices and the operation of the gate should be checked frequently to ensure the security and stability of gate.
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CONTENTS
1.TECHNICAL PARAMETER TABLE.................................................................3 2.DIMENSION AND COMPONENT OF INDUSTRIAL GATE OPERATOR..................4 3.INSTALLATION GUIDE OF INDUSTRIAL GATE OPERATOR..............................4 4.INDUSTRIAL GATE OPERATOR WIRING.......................................................7 5.SINGLE PHASE AIO WIRING...................................................................... .8 6.THREE PHASE AIO WIRING.........................................................................10 7.IGO4000 CONTROL PANEL WIRING (AC 220V)............................................12 8.IGO4000(AC380) CONTROL PANEL WIRING (AC 380V)............................................13 9.LIMIT SETTING AND ADJUSTMENT ... .........................................................14 10.FITTINGS WIRING...................................................................................15
INFRARED, AIRBAG, GATE IN GATE SWITCH WIRING....................................... 15 ALARM LAMP, EXTERNAL THREE BUTTONS ........................................................16 11. CONTROL UNIT SETTING AND ADJUSTMENT..............................................17 12. USE OF HAND-PULLED CHAIN ............................................................................18 13.COMMON FAULTS AND COUNTERMEASURES ..................................................19 14.PACKING LIST.........................................................................................21
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Industrial Gate Operator Technical Parameter

Model (Single Phase AC220V±10%)

IGO4000

Rated Power

400W

Torque

60N.m

No-load Continuous Running Time Model (Three Phase AC380V±10%) Rated Power

15min IGO4000(AC380)
550W

Torque

100N.m

No-load Continuous Running Time

15 min

Other Parameter Characteristics of Above Industrial Gate Operator

Thermal Protection Temperature

120

Reduction Ratio

1:58

No-load Rotation Speed

24r/min

Lubricating System

Oil-immersed

Noise

55dB

Hand Release Device

360°Hand-pulled chain

Quick Release

Optional

Maximum Limit Travel

Output shaft rotates 20 rounds

Output Shaft Diameter Environment Temperature

25.4mm -20 +45

Working Duty

S2-15min

Protection Class

IP54

Main engine Dimension

232x151x368 mm.

Main engine Weight

13Kg

Control Unit Technical Parameter

Model

IGC4000

IGC4000(AC380)

Power Supply

AC220V/50Hz

AC380V/50Hz

Remote Control Model

RT21

Applicable Model

IGO4000

IGO4000(AC380)

External Three Button Switch

Available (Optional)

Protection Class

IP54

Alarm Lamp

Available (Optional)

Infrared Sensor

Available (Optional)

Power Lock

Available (Optional)

Airbag Switch

Available (Optional)

Dimension and Component of Industrial Gate Operator
368
316 268

232 82 55 6

Ø25.4

55 82

2
Mechanical limit cam

Gearbox

Plastic cover

Terminals

5
Motor

Adjusting screw

Hand-pulled chain

110

Installation Guide of Industrial Gate Operator The industrial gate operator is mainly used in the industrial sectional gate equipped with balance spring, but also can applied in lifting industrial gate. The installation of gate machine has two forms, shaft drive and chain drive. The factory standard configuration is shaft drive. If user want to adopt chain drive installation, they can choose the appropriate combination of sprocket chain according to the installation needs.

Shaft Drive Installation

1 2 3 4 5 6

Chain Drive Installation
1 2 3 4 5 6 7

Shaft Drive Installation Expansion Screw Mounting Bracket Mounting Screw Main Engine Special Flat Key Gate Shaft Fixing Sleeve

Chain Drive Installation Driven wheel Gate Shaft Chain Mounting Bracket Driving Sprocket Driving Sprocket Shaft Main Engine

1) Check the gate

After the gate is installed, adjust the torsion spring, manually opening or closing the gate should be flexible and run without stagnation, observe the direction of rotation of the rope sheave which should be consistent with the direction of opening and closing of industrial gate operator.

2) Determine the installation position Consider the boundary dimension and installation direction of the gate machine, determine the position of the mounting bracket, mark the insert cavity position, drill the screw hole and fix the mounting bracket. (The mounting bracket can be fixed inside and outside the gate machine, recommended to be installed inside, for the convenience of disassembly of gate machine).
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3)Try to install industrial gate operator Install a fixing sleeve on gate shaft in advance, and insert the industrial gate operator into the gate shaft.
4) Pre-fixing industrial gate operator Fix the industrial gate operator on mounting bracket by 4 pieces of hexagon head flange bolts M10×20, do not tighten.
5) Find the direction of key slot Rotate the output shaft of industrial gate operator by pulling the hand-pulled chain up and down until the key slot of the output shaft is fully aligned with the key slot of the gate shaft. (Note: When releasing the hand-pulled chain, make sure that the hand-pulled chain has been reset successfully.)
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6) Mount flat key and fixing sleeve
Mount the flat key, keep two fixing sleeves close to the two ends of the output shaft, fasten the two M8 head screws in the key slot of gate shaft in order to prevent the flat key from loosening and falling off.

7) Tighten the screws, prepare wiring and debugging Tighten all screws.
Industrial Gate Operator Wiring
Pull the cable through the waterproof connector on the main engine, connect it with the terminal inside the industrial gate operator according to the instruction of cable marker.

1 2 3
A B

U V W CL CO OP

U V W CLCO OP

U V W CL CO OP U V W CL CO OP

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7
A: Thermal Protection Wire B: Motor Wire Limit Switch Motor Wire Single phase 220V: U Blue, V Brown, W Black
Three phase 380V: U Red, V White, W Black Motor Thermal Protection Wire White Waterproof Connector Protection Switch of Hand-Pulled Chain (N.O.) Cable Blue U, Brown V, Black W, Yellow Green Double Colors (Grounded) Cable Cl Red, CO White, OP Green.
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IGO4000 (Control Board Built In Operator) Single Phase AIO Wiring Instructions
1. AIO Wiring

A: Thermal Protection Wire B: Motor Wire Limit Switch of Hand-pulled Chain (N.O.) Limit Switch Capacitor Cable (BLUE, BROWN) Motor Wire (U BLUE, V BROWN, W BLACK) Cable (BLUE, BROWN, BLACK, double YELLOW BLUE) Power Indicator Light LED1 Remote Control Learning Button AN1 DIP Switch Grounded Wire (double YELLOW BLUE) Open Limit Wire (GREEN) Close Limit Wire (RED)

2. Terminal Introductions a. Limit, Infrared, Airbag Ports (X5):

Infrared Power
Infrared Power
Infrared, Airbag Signal Close Limit (Connected with Red Limit Switch Line) Common Open Limit (Connected with Green Limit Switch Wire)

24VDC GND PT
CL CO
OP

b. External Three Button Switch (Terminal X4)

Common STOP CLOSE OPEN

COM STP CLS OPN

3. Remote Control Learning Button AN1 (Learning method is the same as control panel)
4. DIP Switch Setting (Setting method is the same as control panel)

NOTE: Wiring principle of Infrared sensor is as follows:

Control board 24VDC GND PT
X5

Infrared sensor

COM

Infrared receiver Infrared emitter

If infrared sensor is interrupted when the gate is closing, the gate will immediately turn to open. The infrared output signal must be normally open (N.O.).

IGO4000(AC380)(Control Board Built In Operator) Three Phase AIO Wiring Instructions
1. AIO Wiring

A: Thermal Protection Wire B: Motor Wire Limit Switch of Hand-pulled Chain (N.O.) Limit Switch Motor Wire (U RED, V WHITE, W BLACK) Indicator Light LED2 Remote Control Learning Button AN1 Cable (BLUE, BROWN, BLACK, double YELLOW BLUE) DIP Switch Power Indicator Light LED1 Grounded Wire (double YELLOW BLUE) Open Limit Wire (GREEN) Close Limit Wire (RED)

2. Terminal Introductions a. Limit (Terminal X4)

Close Limit (Connected with Red Limit Switch Wire)

Common

Open Limit (Connected with Green Limit Switch Wire)

b. Infrared, Airbag (Terminal X3)
Infrared Power Infrared Power Infrared, Airbag Signal

24VDC GND IR

c. External Three Button Switch (Terminal X5)

Common STOP CLOSE OPEN

COM STP CLS OPN

3. Remote Control Learning Button LEARN (Learning method is the same as control panel)

4. DIP Switch Setting (Setting method is the same as control panel)

NOTE: Wiring principle of Infrared sensor is as follows:

Control board

Infrared sensor

24VDC

GND

COM

NNOO

Infrared receiver Infrared emitter

If infrared sensor is interrupted when the gate is closing, the gate will immediately turn to open. The infrared output signal must be normally open (N.O.).

IGC4000 Control Panel Wiring (AC220V)
Wiring of power, motor and limit switch of IGO4000 single phase control box as shown below
CL CO O P PT CO DET
Single Phase Power Wire L, N Motor Wire (U BLUE, V BROWN, W BLACK) Capacitor Wire (C BLUE, C BROWN) Grounded Wire (E YELLOW GREEN double color) Close Limit Wire (CL RED) Limit Common Wire (CO WHITE) Open Limit Wire (OP GREEN) Note: Make sure the wires are securely connected. After the wiring is completed, please tighten the waterproof connector, so that the
wire is completely fixed. WARNING: When connecting the power wires, be sure power is off so as to avoid electric shock!
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IGK4000(AC380) Control Panel Wiring (AC 380V)
Wiring of power, motor and limit of IGO4000(AC460) three phase control box as shown below
CL CO OP PT CO DET
Three Phase Power Wire L1, L2, L3 Power Neutral Wire N Motor Wire (U RED, V WHITE, W BLACK) Grounded Wire (E YELLOW GRENN double color) LED2 Indicator Light Close Limit Wire (CL RED) Limit Common Wire (CO WHITE) Open Limit Wire (OP GREEN) Note: 1. Make sure the wires are securely connected. After the wiring is completed, please tighten the waterproof connector, so that the
wire is completely fixed. 2. If re-wiring, change in phase sequence which may cause the machine reverse should be avoided. Under the correct condition of phase sequence, LED2 indicator light should be off rather than flashing. WARNING: When connecting the power line, be sure power is off so as to avoid electric shock!
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Setting and Adjustment of Limit
Limit Switch Structure:

Open Limit Cam (GREEN)
1

Close Limit Cam (RED)

Open Signal Micro switch (N.C.) 3

Close Signal Micro switch (N.C.) 4

1) Close Limit Setting Electronically close the gate to the close limit position, and press the "STOP" button on the control box to stop the gate. During the closing of gate, observe the rotation direction of red cam on the limit gear (see below). After the gate is stopped, make the two red cams continue to rotate in this direction by hand until both red cams pin down the limit switch, which will make cracking sounds, and then tighten the head screw in the middle of copper nut by hex wrench to fix two red cams. 2) Open Limit Setting With the same way of close limit setting, fix the two green cams of open limit to the desired open limit position. 3) Precise Adjustment of Limit Test the industrial gate operator. If open or close limit position is not ideal, open or close limit can be adjusted precisely. a. Precise Adjustment of Close Limit: Rotate the micrometer adjusting screw of two red cams clockwise or counterclockwise (as shown in the right), and observe the direction of movement of the cam. When the direction of movement is consistent with the original cam rotation direction, the close limit switch moves up and the
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close position will be higher. Otherwise
close position will be lower; under normal
circumstances, if the hex wrench is rotated 90 °, the close position will differ by around
25mm.
b. Precise Adjustment of Open Limit: With the same way, rotate the micrometer adjusting
screw of two green cams until the desired open limit position is reached.
Note: 1) During debugging of gate operator, please use the buttons on the control box for operation. 2) Test several times to ensure the normal opening or closing of gate, and control box should be installed in the wall or column of 1.4 meters where the operation of gate can be observed, and to prevent children from inadvertently touching.
Fittings Wiring
1. The signal wire of infrared sensor should be connected with PT and CO (State as delivered is N.O.), power with "24V" and GND";

G N D 24V 5V O PN C LS S TP C O M

CL CO O P PT CO DET
OUT COM 24V

24V 24V
NO

2. Airbag switch should be connected with PT and CO (State as delivered is N.O.)

CL CO OP PT CO DET

NO CO NC

3. The gate in gate switch is wired with "DET" and "CO" (State as delivered is N.C.). When connect the gate in gate switch, please remove the short circuit wire jumper between "DET" and "CO".
CL CO OP PT CO DET
4. External three button switch should be connected with OPN, CLS, STP, COM (State as delivered is N.O.). Open control wire with OPN; Close control wire with CLS; Stop control wire STP; COM is common wire.

G N D 24V 5V O PN C LS STP C O M
NO

OPEN STOP CLOSE

5. AC220V alarm lamp can be connected with D1, D2.

Setting and Debugging of Control Box
After confirming the wiring, turn on the power for the debugging of next step (the following debugging steps can be applied to both single phase and three phases control box):

a. Remote control learning:

Press the black button AN1 on the circuit

board, LED2 indicator light flickers, then

press any button of transmitter (usually Button 1), LED2 indicator light flickers again, and then press the same button of transmitter,

AN1 LED 2

LED2 indicator light will be strobe for 4 seconds and later off. The learning of the

remote control is finished.

As for the learning of the other remote control, repeat the above steps. The same control panel can learn up to 25 remote controls. The remote control is in three button mode (i.e. the first button is "OPEN", the second button is "CLOSE", the third button is "STOP".)
Button 1 OPEN

Button 2 CLOSE

Button 3 STOP

C D

Three button mode remote control
Note: As long as the "Button 1" is learned, the entire remote control learning can be completed. b. Delete remote control: Delete remote control that have been learned; press the learning button AN1 and indicator light will be on; loosen the button until LED2 is off. This indicates that all remote controls that learned previously have been deleted.
Note: Users are suggested to delete the original remote controls and re-learning them before the formal use in favor of security.
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c. DIP switch selection: By setting the DIP switch to set the required functions (See fig. below):

DIP Switch

Automatic close function Enable

Automatic close function Disable

123 ON OFF

DIP Switch

Inch moving (Automatic close is disabled)

Continuously moving (Automatic close is enabled)

DIP Switch
Automatic close time 4s

DIP Switch

Automatic close time 14s

123 ON OFF

Use of Hand-pulled Chain
When you drive the industrial gate manually, hand-pulled chain is needed. Hand-pulled chain should be operated by evenly continuous force, to avoid to damage the hand-pulled chain mechanism by furiously pulling. In the process of pulling the chain, the protective switch in the hand-pulled chain mechanism will automatically cut off the power supply. When the chain is released, the protective switch in the hand-pulled chain mechanism will be automatically reset to restore the normal electric use of the industrial gate operator. When the hand-pulled chain is not in use, please fix the hand-pulled chain to the wall in the appropriate way.
When using a period of time, if the chain can not smoothly open or close the gate, please adjust the adjustment screw on the hand-pulled chain clockwise (as shown in the right) until the gate can be opened normally by the hand-pulled chain.
Note: 1. After the chain is used, when the close indicator light of control box keeps flashing, the gate cannot be opened or closed electrically, because protection switch in the hand-pulled chain mechanism has not been automatically reset. Slightly lift the chain up and down, the control box can work properly until the gate-closing indicator light is off.
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2. In the process of electrically opening or closing of gate, chain is strictly prohibited to be pulled, to avoid any accidents. 3. Hand-pulled chain is used for special circumstances such as power outage only, and cannot be used as a long-term normalized operating.

Common Faults and Countermeasures

No. Trouble

Possible Cause

Countermeasures

1.The power supply is not connected or the wire connector is loose.

Tighten the screw of the wiring and re-power on.

The STOP indicator light on the control box is off or LED1 indicator light of

2.The emergency stop terminal is loose or emergency stop button is not reset.

Reinsert the emergency stop terminal or reset the emergency stop button.

circuit board is off.

3.Power has input, while

transformer without voltage output. Transformer has

Replace the circuit board.

damaged in transit.

4.The fuse in the single phase control box is burnt.

Replace the fuse.

After three phase control panel is powered on, LED2 indicator light on

1.Phase sequence of power connection is wrong; phase sequence detection is activated.

Turn off the power, exchange any two phases among L1, L2, and L3 until the LED2 indicator light is off.

circuit board keeps

Use a multimeter to find out

flashing.

2.Power phase shortage.

which power supply phase

is missing and then rewiring.

1.The protective device is activated, the hand-pulled chain mechanism is not reset, the disengagement wrench is not closed.

Slightly lift the chain up and down until the CLOSE indicator light is off. Close the disengagement wrench, so that limit switch makes cracking sound.

Wait for a period of time

after the motor cools down.

CLOSE indicator light

1.Check whether the

keeps flashing, press

terminals of machine and

the buttons on control

control box are correctly

box or remote control

connected in accordance

buttons, the machine

with the instruction of color

cannot work.

or cable maker.

2. Limit faults.

2.Whether the white limit

common wire inside the

control box is in poor

contact;

3.Whether the OPEN limit

cam and CLOSE limit cam

hold down the limit switch

simultaneously.

The opening and

Exchange the two wires V

closing directions are Motor wires U, V and W are

opposite to the wired incorrectly.

and W on the control box.

control box buttons.

The gate cannot stop

automatically after

reach up the opening Open limit wire and Close limit Exchange the two wires OP

and closing limit wire are wired incorrectly.

and CL on the control box.

position.

Press either the up or

1.The DIP switch code of
"Airbag Switch" or "Infrared Sensor" is on NC.

Adjust the airbag switch, dial the code to NO.

down button, the gate 2.Short circuit occurs inside

is opening upward the airbag switch, N.O. is Replace the airbag wire.

only.

turned into N.C..

3.Infrared activated.

protection

is Adjust the infrared sensor.

The machine stops working suddenly in the running. The down button indicator light keeps flashing.

Motor runs too frequently, resulting in motor overheating, and the thermal protection is activated.

Wait for a period of time after the motor cools down.

The machine stops

working suddenly in

the running, and the Balance of the gate balance 1.Adjust the balance spring;

up or down button spring is lost or the gate meets 2.Rail is deformed, find

indicator light is on obstacle, the motor cannot where is the obstacle and

displaying

the drive the gate, motor locked. remove it.

machine is in progress.

The gate cannot be completely closed or opened.

Limit

adjustment

unreasonable or loose.

is Re-adjust the limit.

Remote control does not work

1.The remote control indicator light is off 2. The transmitter does not match the receiver.

1.Replace the battery. 2.Re-learning the remote control.

After the gate in gate

1.Close the small gate,

switch is connected, the control box doesn't work.

The gate in gate switch function is activated, and the wire between CO and DET is disconnected.

make sure that the switch is normal. 2.Re-connect the wire between CO and DET.

Note: Please check the opening and closing travel of industrial gate operator, the accuracy and reliability of limit and the balance of gate, and make the adjustment timely. If necessary, repairs and adjustment shall be done by professionals.
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PACKING LIST

Main Engine Packing Box

IGO4000/IGO4000(AC380)

No. Name

Amount Note

Main engine

Mounting bracket

Fixing sleeve

Special wrench

Contain M8×10 fastening screw

2.5

Special flat key

Hexagon head flange bolts M10×20

User manual

6×70

Control Unit Packing Box IGC4000/IGC4000(AC380)

No. Name

Amount

Note

Control box

Remote control

Motor four-core wire

5 meter

Limit four-core wire

5 meter

Accessory bag

References

Microsoft Word 2019