Instruction Manual for LiftMaster models including: 9525IH, HBW9525IH, 10W Solar Panels

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16 HBW9525IH INSL24UL IHSL24UL Install Manual Part7

Chamberlain Group Inc, The 9525IH Main control/transceiver for use in Industrial HD Operators HBW9525IH HBW9525IH 9525ih


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SOLAR PANELS

Wire the Solar Panels and Batteries

20W min. - 60W max. for solar applications. NOTE: 33AH batteries are strongly recommended for optimal solar performance.
1. Connect (+) wire from solar panels to (+) pin on CHARGE IN connector on control board.
2. Connect (-) wire from solar panels to (-) pin on CHARGE IN connector on Control board.
3. Set the WALL XFMR/SOLAR switch to SOLAR.

Red Wire

Jumper (White Wire) from K41-0102-000

Black Wire

Red wire from battery harness 33AH, HD Gates K41-0102-000

Black wire from battery harness 33AH, HD Gates K41-0102-000
33AH Batteries

Set Switch to SOLAR

Battery Wiring 20W APPLICATION IN SERIES

40W APPLICATION IN SERIES

Control Board 60W APPLICATION IN SERIES

10W 10W

10W 10W

20W

20W

10W 10W

20W

20W

10W 10W
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10W 10W

10W 10W

10W 10W

Idler Sprocket (QTY 2) IHSL24UL - K41-0240-000 INSL24UL - K41-0239-000

REPAIR PARTS

BLDC Motor Drive Board IHSL24UL - K41-0245-000 INSL24UL - K41-0244-000

Control Board K41-0073-000

Transformer IHSL24UL - K41-0241-000 INSL24UL - K41-0346-000

Limit System IHSL24UL, INSL24UL - K41-0247-000

Alarm IHSL24UL, INSL24UL - K41-0248-000

EMI Board K1D7078

Relay Adapter Board K41-0072-000

Output Sprocket IHSL24UL - K41-0243-000 INSL24UL - K41-0242-000
Limit System Encoder IHSL24UL, INSL24UL - K41-0246-000

Expansion Board K1D8387-1CC

Bridge Rectifier K41-0083-000

Battery, 7AH 12 Vdc K74-30762 (1) 29-NP712 (2)

Motor IHSL24UL - K41-0254-000 INSL24UL - K41-0253-000

Interlock Assembly IHSL24UL - K41-0256-000 INSL24UL - K41-0255-000

Gear Reducer IHSL24UL - K41-0252-000 INSL24UL - K41-0251-000

NOT SHOWN
K41-0257-000 K94-34778 19-40240D 19-50310 K77-36764 K07-50637 K41-0102-000 40-39235 K41-0249-000 K41-0250-000 K41-0259-000 K41-0258-000 19-3025 19-50ML K10-30699-1

Harness kit, IHSL24UL, INSL24UL Wire Harness - Control Board to Expansion Board #40 Chain - 10 feet #40 Master Link Hardware Kit (chain bolt and chain bracket) Chain Bolt 33AH Battery Harness Warning Sign Power Control and Relay Board Mounting Plate Expansion Board and Terminal Block Mounting Plate Chain Guard, IHSL24UL, INSL24UL Idler Bracket Kit, IHSL24UL, INSL24UL #50 Nickel Plated Chain - 25' IHSL24U #50 Master Link Mounting Bracket

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ACCESSORIES

Entrapment Protection
LiftMaster monitored through beam photoelectric sensor Model LMTBUL
LiftMaster monitored retro-reflective photoelectric sensor Model LMRRUL
LiftMaster Monitored Commercial Protector System® Models CPS-UN4 and CPSUN4G
LiftMaster monitored wireless edge kit (transmitter and receiver) Model LMWEKITU
LiftMaster monitored wireless edge transmitter Model LMWETXU

Remote Controls
LiftMaster offers a variety of LiftMaster remote controls to satisfy your application needs. Single-button to 4-button, visor or key chain. The following remote controls are compatible with operators manufactured by LiftMaster after 1993. Contact your authorized LiftMaster dealer for additional details and options.
3-button remote control The 3-button remote control can be programmed to control the operator. Includes visor clip. Model 893MAX
3-button mini-remote control The 3-button remote control can be programmed to control the operator. Includes key ring and fastening strip. Model 890MAX
Security+ 2.0® learning remote controls One button can control a gate operator and the other(s) can control garage door(s). It can also be programmed to Security+® or Security+ 2.0® code format. Models 892LT and 894LT
Programmable DIP Remote Controls Ideal for applications requiring a large number of remote controls. Models 811LMX and 813LMX

Large profile monitored edge (82 ft. roll) Model L50 Large profile ends kit (10 pair) Model L50E Small profile monitored edge (82 ft. roll) Model S50 Small profile ends kit (10 pair) Model S50E
Plastic channel 8 ft. (2.4 m) for both small and large profile edges (pack of 10). Model L50CHP Aluminum channel 10 ft. (3.1 m) for both small and large edge profiles (pack of 8). Model L50CHAL LiftMaster large profile monitored edges (4ft., 5ft., 6ft.) Model L504AL, L505AL, L506AL

Keyless entry Enables homeowner to operate gate operator from outside by entering a 4-digit code on a specially designed keypad. Model 878MAX
Wireless commercial keypad Durable wireless keypad with blue LED backlight metal keypad, zinc-alloy metal front cover and 5 year 9V lithium battery. Security+ 2.0® compatible. Model KPW250
Commercial access control receiver Access control receiver for up to 1,000 devices (any combination of remote controls and wireless keyless entries). Model STAR1000

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ACCESSORIES

Miscellaneous
Remote antenna extension kit The remote antenna extension kit allows the antenna to be remotely installed. Model 86LM
Plug-in loop detector Low power. Conveniently plugs into existing control board. Not to be used as entrapment protection. Model LOOPDETLM
Loop detector Low power loop detectors mounted and wired separately inside control box. LiftMaster low power accessory. Not to be used as entrapment protection. Model LD7LP
Vehicle sensing probe The vehicle sensing probe is buried in the ground and can detect a car as it approaches and will then open the gate. Model CP4
Solar panel kit This kit is to replace or add a solar panel to the operator application. 60W maximum for 24 Vdc operators and 30W maximum for 12 Vdc operators. Models SP10W12V (10 Watt, 12V) and SP20W12V (20 Watt, 12V)
Magnetic gate lock Outdoor magnetic lock, transformer, junction box, mounting plate and hardware. Not for use with Solar Applications. Must be powered separately. Model MG1300
Heater The heater keeps the gearbox and batteries at a suitable temperature when the outside temperature is below -4°F (-20°C). The thermostat MUST be set between 45°F and 60°F (7°C and 15.5°C) to ensure proper gate operation. The heater can be powered by 110 to 250 Vac. Model HTR
Solenoid lock harness kit Model K77-37972 Warning sign Model 40-39235
#50 Chain Drive Sprocket (Model INSL24UL ONLY) Model INSL50CH

Long range RFID reader Model LMSC1000
LiftMaster® Internet Gateway Internet enabled accessory which connects your gate operator to your WiFi network and allows you to monitor and control gate operators and lighting accessories enabled by myQ® technology. Model 828LM myQ® BusinessTM connected access protocol - high capacity Models CAPXLV and CAPXM
Transformer kit Changes input voltage (208/240/480/575 Vac) to an output voltage of 120 Vac. Rated 208/240/480/575 Vac, 5.2/4.5/2.3/1.9 A, 60 Hz, 1 PH Model 3PHCONV
Batteries
Gate access system batteries replace or upgrade the gate operator batteries. Two identical 12 Vdc batteries are required for each gate operator. Do not mix 7AH and 33AH batteries within a gate operator.
7AH batteries Standard 7 AMP-Hour Battery, 12 Vdc, to replace original batteries provided with operator. Reuse existing harnesses. Models 29-NP712 (2) and K74-30762 (1) 33AH batteries Upgrade 33 AMP-Hour Battery, 12 Vdc. Ideal for solar applications and extended battery backup. Two required. Model A12330SGLPK Must use INBAT33 - mounting bracket. Battery harness, 33AH, HD Gates For 33AH battery applications. Model K41-0102-000
Riser Riser for elevating operator for pad mounting and retrofit to most SL585 applications. Model MRIN

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WARRANTY
LiftMaster 5 Year Limited Commercial Warranty
LiftMaster ("Seller") warrants to the first purchaser of this product, for the structure in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of 5 year commercial installation from the date of purchase [and that the INSL24UL and IHSL24UL is free from defect in materials and/or workmanship for a period of 5 year commercial installation from the date of purchase]. The proper operation of this product is dependent on your compliance with the instructions regarding installation, operation, maintenance and testing. Failure to comply strictly with those instructions will void this limited warranty in its entirety. If, during the limited warranty period, this product appears to contain a defect covered by this limited warranty, call 1-800-528-2806, toll free, before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair. You will be advised of shipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase receipt with any product returned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be defective and covered by this limited warranty, will be repaired or replaced (at Seller's sole option) at no cost to you and returned pre-paid. Parts will be repaired or replaced with new or factory-rebuilt parts at Seller's sole option. ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE 5 YEAR COMMERCIAL LIMITED WARRANTY PERIOD SET FORTH ABOVE [EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE INSL24UL and IHSL24UL, WHICH ARE LIMITED IN DURATION TO THE 5 YEAR COMMERCIAL LIMITED WARRANTY PERIOD FOR THE INSL24UL and IHSL24UL, AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED WARRANTY DOES NOT COVER DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE, UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT, OR REPLACEMENT OF BATTERIES. THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GATE OR GATE HARDWARE, INCLUDING BUT NOT LIMITED TO THE GATE SPRINGS, GATE ROLLERS, GATE ALIGNMENT OR HINGES. THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU. UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER'S LIABILITY FOR BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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APPENDIX
SAMS Wiring with Relays Not Energized
SAMS Operation
To keep vehicles from rushing the gate, the barrier arm stays in closed position until the gate reaches fully open position then the barrier arm is released to open and allow vehicles to pass.
Control Board

AUX Relay 1

Dual Gate Settings

NOTE: We recommend that all accessories, except entrapment protection devices, and board configurations are set on the primary operator.

Control board

Accessories

FEATURE PRIMARY OPERATOR

SECONDARY OPERATORpage 22

ACCESSORY

PRIMARY OPERATOR

SECONDARY OPERATOR

Timer-toClose Bi-Part Delay Switch

Set the TTC dial to desired setting Synchronized Close: ON

OFF Synchronized Close: ON

Remote Controls LiftMaster Internet Gateway

Program remote controls 1 to 50 to the primary operator. Program to primary operator.

Program remote controls 51 to 100 to the secondary operator

Speed

Set the speed control dial on each operator to the desired setting, see page 22 for more details

Garage and Gate Monitor

Program to primary operator.

Expansion board

FEATURE

PRIMARY OPERATOR

SECONDARY OPERATOR

QUICK CLOSE Switch ON

OFF

ANTI-TAIL Switch

ON

OFF

LOW BATT Switch

Battery Fail OPEN: OPEN Battery Fail CLOSE: CLOSE

Battery Fail OPEN: OPEN Battery Fail CLOSE: CLOSE

AC FAIL OPEN/BATT OPEN Switch

OPEN

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APPENDIX

Manual Adjustments with a Remote Control
To set the limits using a remote control, first you will need a 3-button remote control that has been programmed for OPEN, CLOSE, and STOP. Refer to the Programming section.

Initial Limits and Force Adjustment
For dual gate applications the limits will have to be set for each operator. The gate MUST be attached to the operator before setting the limits and force. Ensure the gate is closed.
1. Press and release the SET OPEN and SET CLOSE buttons simultaneously to enter limit setting mode.
2. Press and hold the OPEN or CLOSE button on the remote control until the gate reaches the desired open position. The gate can be jogged back and forth using the OPEN and CLOSE buttons on the remote control.
3. Once the gate is in the desired open position, press and release the STOP button on the remote control.
4. Press and release the OPEN button on the remote control again to set the open limit.
5. Press and hold the CLOSE or OPEN button on the remote control until the gate reaches the desired close position. The gate can be jogged back and forth using the OPEN and CLOSE buttons on the remote control.
6. Once the gate is in the desired close position, press and release the STOP button on the remote control.
7. Press and release the CLOSE button on the remote control again to set the close limit.
8. Cycle the gate open and close. This automatically sets the force.
When limits are set properly the operator will automatically exit limit setting mode. Refer to the Adjustment section and follow the instructions for Speed Control, Fine Tune the Force, and Obstruction Test.

Adjust the limits
If the limits have already been set the operator will exit the limit setting mode after resetting each limit. Set the Close Limit Only 1. Press and release the SET OPEN and SET CLOSE buttons
simultaneously to enter limit setting mode. 2. Press and hold the CLOSE button on the remote control until the gate
reaches the desired close position. The gate can be jogged back and forth using the OPEN and CLOSE buttons on the remote control. 3. Once the gate is in the desired close position, press and release the STOP button on the remote control. 4. Press and release the CLOSE button on the remote control again to set the close limit. When the close limit is set properly the operator will automatically exit limit setting mode. Set the Open Limit Only 1. Press and release the SET OPEN and SET CLOSE buttons simultaneously to enter limit setting mode. 2. Press and hold the OPEN button on the remote control until the gate reaches the desired open position. The gate can be jogged back and forth using the OPEN and CLOSE buttons on the remote control. 3. Once the gate is in the desired open position, press and release the STOP button on the remote control. 4. Press and release the OPEN button on the remote control again to set the open limit. When the open limit is set properly the operator will automatically exit limit setting mode. Perform the obstruction test after every limit, speed, and force setting adjustment see page 23.

3-Button Remote Control programmed for OPEN, CLOSE, and STOP
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