Ryobi PCG002 18V Battery Charger Operator's Manual

Safety Rules for Charger

❗ WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

• Before using charger, read all instructions and cautionary markings in this manual, on charger, battery, and product using battery to prevent misuse of the products and possible injury or damage.
• ⚠️ WARNING: Charge only one lithium-ion rechargeable battery at a time. Other types of batteries may burst, causing personal injury, fire, or damage. For compatible battery packs see tool/appliance/battery pack/charger correlation supplement 987000-432.
• Do not use charger outdoors or expose to wet or damp conditions. Water entering charger will increase the risk of electric shock.
• ⚠️ WARNING: Do not charge a battery that is wet or has been wet or exposed to liquids.
• Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
• Do not charge battery in a damp or wet location. Do not use, store, or charge battery packs or products in locations where the temperature is less than 50°F (10°C) or more than 100°F (38°C). Do not store outside or in vehicles.
• Do not abuse cord or charger. Never use the cord to carry the charger. Do not pull the charger cord rather than the plug when disconnecting from receptacle. Damage to the cord or charger could occur and create an electric shock hazard. If cord or charger is damaged, have the charger replaced by an authorized serviceman.
• Make sure cord is located so that it will not be stepped on, tripped over, come in contact with sharp edges or moving parts or otherwise subjected to damage or stress. This will reduce the risk of accidental falls, which could cause injury, and damage to the cord, which could result in electric shock.
• Keep cord and charger from heat to prevent damage to housing or internal parts.
• Do not let gasoline, oils, petroleum-based products, etc. come in contact with plastic parts. They contain chemicals that can damage, weaken, or destroy plastic.
• Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.
• An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used, make sure:
  • a. That pins on plug of extension cord are the same number, size and shape as those of plug on charger.
  • b. That extension cord is properly wired and in good electrical condition; and
  • c. That wire size is large enough for AC ampere rating of charger as specified below:

    Cord Length (Feet)	25'	50'	100'
    Cord Size (AWG)	16	16	16

    NOTE: AWG = American Wire Gauge
• Do not operate charger with a damaged cord or plug, which could cause shorting and electric shock. If damaged, have the charger replaced by an authorized serviceman.
• Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized serviceman for electrical check to determine if the charger is in good working order.
• Do not disassemble charger. Take it to an authorized serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
• Unplug charger from outlet before attempting any maintenance or cleaning to reduce the risk of electric shock.
• Disconnect charger from the power supply when not in use. This will reduce the risk of electric shock or damage to the charger if metal items should fall into the opening. It also will help prevent damage to the charger during a power surge.
• Risk of electric shock. Do not touch uninsulated portion of output connector or uninsulated battery terminal.

Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also to prevent misuse of the product and possible injury.

❗ IMPORTANT SAFETY INSTRUCTIONS

1. SAVE THESE INSTRUCTIONS - DANGER: TO REDUCE RISK OF FIRE OR ELECTRIC SHOCK CAREFULLY FOLLOW THESE INSTRUCTIONS. This manual contains important safety and operating instructions for battery charger PCG002.
2. Before using battery charger, read all instructions and cautionary markings on battery charger, battery, and product using battery.
3. ❕ CAUTION: To reduce the risk of injury, charge only lithium-ion rechargeable batteries. Other types of batteries may burst, causing personal injury or damage.

Symbols

The following signal words and meanings are intended to explain the levels of risk associated with this product.

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.

Assembly

⚠️ WARNING: Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly and completely assembled or with damaged or missing parts could result in serious personal injury.

⚠️ WARNING: Do not attempt to modify this product or create accessories or attachments not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

If any parts are damaged or missing, please call 1-800-525-2579 for assistance.

Operation

❗ WARNING: Do not allow familiarity with products to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

❗ WARNING: Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.

APPLICATIONS

You may use this product for the following purpose:

• Charging Ryobi™ 18V Li-ion battery packs

ℹ️ NOTICE: If at any point during the charging process none of the LEDs are lit, remove the battery pack from the charger to avoid damaging the product. DO NOT insert another battery. Return the charger and battery to your nearest authorized service center for service or replacement.

ℹ️ NOTICE: Charge in a well-ventilated area. Do not block charger vents. Keep them clear to allow proper ventilation.

KEY HOLE HANGER

See Figure 1, page 6. To mount the charger, only use the key hole hanging feature. Screws should be installed so that the center distance is 4-1/2 in. (114 mm).

CHARGING

See Figures 2 - 3, page 6. Battery packs are shipped in a low charge condition to prevent possible problems. Therefore, you should charge them before first use. If the charger does not charge your battery pack under normal circumstances, return both the battery pack and charger to your nearest repair center for electrical check.

• Charge time is approximately 1 hour, and is dependent upon the type of battery pack.
• Make sure the power supply is normal household voltage, 120 volts, AC only, 60 Hz.
• Connect the charger to a power supply.
• Attach the battery pack to the charger by aligning the raised ribs on the battery pack with the grooves in the charger, then insert the battery pack into the charger.
• Press down on the battery pack to be sure contacts on the battery pack engage properly with contacts in the charger. Latches should snap into place to ensure charger is correctly connected.
• Do not place the charger in an area of extreme heat or cold. It will work best at normal room temperature.
• The battery pack may become slightly warm to the touch while charging. This is normal and does not indicate a problem.
• After charging is complete, the green LED will remain on.
• To remove the battery pack from the charger, depress latches and pull up on the battery pack.
• When the battery pack is fully charged, remove it from the charger.

CHARGING A HOT BATTERY PACK

When using a tool continuously, the battery pack may become hot. A hot battery pack may be placed directly onto the charger port but charging will not begin until the battery temperature cools to within acceptable temperature range. When a hot battery pack is placed on the charger, the red LED will begin flashing and the green LED will be off. When the battery pack cools, the charger will automatically begin charging.

CHARGING A COLD BATTERY PACK

A cold battery pack may be placed directly onto the charger port but charging will not begin until the battery temperature warms to within acceptable temperature range. When a cold battery pack is placed on the charger, the red LED will begin flashing and the green LED will be off. When the battery pack warms, the charger will automatically begin charging.

LED Function of Charger

Maintenance

⚠️ WARNING: When servicing use only identical replacement parts. Use of any other parts can create a hazard or cause product damage.

⚠️ WARNING: To avoid serious personal injury, always remove the battery pack from the tool when cleaning or performing any maintenance.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

⚠️ WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which can result in serious personal injury.

STORAGE

Always remove the battery pack before storing the charger or any time the charger is unplugged.

Diagram Descriptions

Figure 1: Key Hole Hanger
Illustrates the key hole hanger feature for mounting the charger. The mounting screws should be spaced 4-1/2 inches (114 mm) apart.

Figure 2: Attaching Battery Pack
Shows how to insert the battery pack into the charger. Align the raised ribs on the battery pack (D) with the grooves in the charger's battery port (C). Push the battery pack down until it clicks into place, ensuring the contacts engage.

Figure 3: Removing Battery Pack
Demonstrates how to remove the battery pack. Press the latches on the sides of the battery pack (A) and pull the pack upwards.

LED Indicators:
A - Red LED (indicates charging status)
B - Green LED (indicates charging status)
C - Battery port

Service and Support

To request service, purchase replacement parts, locate an Authorized Service Center, or obtain Customer or Technical Support:

• Visit www.ryobitools.com
• Call 1-800-525-2579

If any parts or accessories are damaged or missing, do not return this product to the store. Call 1-800-525-2579 for immediate service.

Please have your model and serial number ready when calling.

This product is covered under a 3-year limited warranty. Proof of purchase is required.

Model Number: PCG002

Serial Number: ____________________________

RYOBI is a registered trademark of Ryobi Limited and is used pursuant to a license granted by Ryobi Limited.