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Quick Start Guide XNX® Universal Transmitter Table of Contents 1 Introduction5 2 Warnings6 3 Mounting and Location of Detectors8 3.1 Mounting the XNX Universal Transmitter8 4 Wiring the XNX transmitter11 4.1 General Wiring Considerations11 Loading 11 Isolation 12 Circuit Protection12 Loads 12 4.2 Distance Considerations for Installation12 Types of Installations12 Power Source Selection12 Wire Selection12 Single Transmitter Distances13 Daisy-Chained Transmitter Distances13 4.3 POD Connections16 4.4 4-20mA Output, Common Connections and Power16 Setting 4-20mA operation; S1 & S216 HART® Communications18 Point-to-Point Mode18 Multi-drop Mode18 Cable Length18 4.5 Terminal Block Connections19 4.6 EC Personality Wiring20 4.6.1 XNX Electrochemical (EC) Sensor Installation 22 4.6.2 XNX EC Sensor Remote Mounting Kit23 4.7 mV Personality Wiring24 4.7.1 mV Remote Sensor Mounting27 4.8 IR Personality Wiring29 4.8.1 Connecting a Searchpoint Optima Plus or Searchline Excel 30 Attaching the Searchpoint Optima Plus to the XNX Universal Transmitter30 Searchline Excel and Searchpoint Optima Plus Remote Installation30 Searchpoint Optima Plus or Searchline Excel Wiring Recommendations 31 4.8.2 Connecting Generic mA Device32 XNX Universal Transmitter Quick Start Guide 3 Table of Contents (cont'd) 5 Options36 5.1 Local HART® Interface 36 5.2 Relays36 5.3 Modbus37 5.4 Foundation Fieldbus38 6 Powering the XNX for the First Time39 6.1 XNX Units Configured for EC, mV, and IR (except Searchline Excel) 39 6.2 XNX IR Units Configured for Searchline Excel40 6.3 Configuring the XNX Universal Transmitter42 7 The XNX Front Panel43 7.1 Controls and Navigation43 7.2 The General Status Screen43 7.3 Entering the Menu Structure45 7.4 Displaying Transmitter Information46 8 Gas Calibration Menu46 8.1 Calibration47 8.1.1 Calibration Procedure47 8.1.2 Zero and Span Calibration for XNX EC Sensors49 8.1.3 Zero and Span Calibration of XNX EC Hydrogen Sulfide (H2S) Sensors 49 8.1.4 XNX EC Sensor Operational Life50 8.1.5 Zero and Span Calibration for MPD Sensors50 8.1.6 MPD Flammable Sensor52 8.1.7 Cross Calibration procedure for MPD-CB152 8.1.8 Calibrating the 705/705HT55 8.1.9 Calibrating the Sensepoint/Sensepoint HT55 8.2 Functional Gas Testing (Bump Test)56 9 Sensor Data57 9.1 Operating and Storage Conditions for Performance Tested EC Cartridges57 9.2 EC Sensor Performance Data, Factory Mutual Verified 58 9.3 EC Sensor Performance Data, DEKRA EXAM Verified59 9.4 Other EC Sensors60 10 XNX Catalytic Bead and IR Replacement Sensor Cartridges62 11 Warning Messages63 12 Fault Messages70 13 Informational Messages82 14 Control Drawings84 15 Certification Labels91 16 Specifications94 17 EC Declaration of Conformity96 4 XNX Universal Transmitter Quick Start Guide 1 Introduction The XNX Quick Start Guide is an abbreviated print reference for the installation, operation, and maintenance of the XNX® Universal Transmitter. Refer to the XNX Universal Transmitter Resource CD (Honeywell part number 1998-0748) for these comprehensive documents, as appropriate, before installing or commissioning the transmitter: Manuals XNX Technical Manual (1998M0738) XNX Quick Start Guide (1998-0744) MPD Operating Manual (1998-0745) XNX Safety Manual (1998-0808) XNX Foundation Field bus Technical Manual (1998-xxxx) Control Drawings 1226E0402 XNX Control Drawing- UL,CSA, XM Approved Model XNX-UT**-****** 1226E0454 XNX Control Drawing- UL, INMETRO Approved Models XNX-BT***** 3000E3159 XNX ECC Cartridge Control Drawing- XNXX***** Series EC Cartridges and Remote Mount Kit. For other sensor types such as Sensepoint Optima Plus, Searchline Excel, model 705 HT, or Sensepoint sensors, refer to their respective manuals for installation and ordering information. XNX Universal Transmitter Quick Start Guide 5 2 Warnings ·· High off-scale readings may indicate an explosive concentration of gas. ·· Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned. ·· Any work on the interior of the detector must be conducted only by trained personnel. ·· Ensure that local regulations and site procedures are followed when carrying out any work. Appropriate standards must be followed to maintain the overall certification of the detector. ·· Toreducetheriskofignitionofhazardousatmosphere,disconnecttheequipment from the supply circuit before opening the detector enclosure. Conduit runs must have a seal fitting connected within 18 inches (45 cm) of the enclosures. Keep the assembly tightly closed during operation. ·· Never open the XNX enclosure under power unless the area is known to be non -hazardous. ·· The detector must be earthed/grounded for Intrinsic Safety, electrical safety, and to limit the effects of radio frequency interference. Earth/ground points are provided inside and outside the unit. EMI note for applications using shielded cable: Cable shield terminations must be made at the cable glands with suitable EMI type glands. Avoid terminating cable shields at the Earth ground lug inside the XNX enclosure. In cases where wiring is in pipe, a shielded cable is not required. The external terminal is only a supplemental bonding connection where local authorities permit or require such a connection. ·· Take care when handling EC sensor cells as they may contain corrosive solutions. ·· Do not tamper with or in any way disassemble the sensor cells. ·· Do not expose the transmitter or sensor cells to temperatures outside the recommended range. ·· Do not expose the sensor to organic solvents or flammable liquids. ·· At the end of their working lives, sensors must be disposed of in an environmentally safe manner. Disposal should be according to local waste management requirements and environmental legislation. ·· Alternatively, sensors may be securely packaged, clearly marked for environmental disposal, and returned to Honeywell Analytics. ·· Do NOT incinerate electrochemical cells as they may emit toxic fumes. ·· Verify all outputs, including display, after installation, after service events, and periodically to ensure the safety and integrity of the system. ·· Delaysresultingfromtransmissionerrorsbetweensensorandtransmitterextend response timesT90 by more than one-third.The period until fault indication is 10 seconds. ·· As some test gases are hazardous, exhaust the flow housing outlet to a safe area. Do not use the XNX Universal Transmitter in oxygen-enriched atmospheres. (In oxygen-enriched atmospheres, the electrical safety is not given.) 6 XNX Universal Transmitter Quick Start Guide HAZARDOUS LOCATIONS INSTALLATION REQUIREMENTS (UL/CSA/FM) ·· Toreducethe riskofignition ofhazardousatmospheres,conduitrunsmusthavea pour gland installed within 18 inches (457mm) of enclosure. ·· All ¾ inch NPT conduit, stopping plugs and adapters must be installed with 5 ¼ threads (minimum) engaged to Maintain Explosion Proof rating. ·· The XNX Cover Assembly must be fully seated to enclosure 9 threads (minimum) to maintain Explosion Proof rating. ·· Stopping Plugs supplied (Honeywell Part Number 1226-0258) are approved for use ONLY with the XNX Universal Transmitter. ·· For units fitted with the optional relay module: Relay contact ratings are 250VAC 5A, 24 VDC 5A Resistive Loads Only. ·· Use copper conductors only, 60/75°C.Terminal block screws should be tightened to 4.5 lb/in maximum. ·· For models XNX-UT**-*****, refer to XNX control drawing 1226E0402 or, for models ·· XNX-BT**-*****, refer to control drawing 1226E0454 for additional information regarding IS function (local HART and EC personalities). ·· XNX Universal Transmitters carrying UL/CSA/FM approvals that are configured for devices measuring %LEL will not allow adjustments to the full scale value. The range is fixed at 100%. HAZARDOUS LOCATIONS INSTALLATION REQUIREMENTS (ATEX) ·· Read and understandTechnical Manual 1998M0738 before installation and use. ·· Use only Certified M25 cable glands for installation. ·· Shielded armoured cable is required for CE compliance. ·· Special conditions for safe use ·· The following applies to the HART Barrier intrinsically safe circuits: For installations in which both the Ci and Li of the intrinsically safe apparatus exceeds 1% of the Co and Lo parameters of the associated apparatus (excluding the cable), then 50% of Co and Lo parameters are applicable and shall not be exceeded, i.e. the Ci of the device plus the C of the cable must be less than or equal to 50% of the Co of the associated apparatus, and the Li of the device plus the L of the cable must be less than or equal to 50% of the Lo of the associated apparatus. ·· For circuits connected to the EC barrier in which the capacitance and inductance exceed 1% of the permitted values, then the maximum permitted capacitance is limited to 600nF for group IIC and 1uF for group IIIC. ·· The connection to the HART circuit shall be rated a minimum of IP 6X. XNX Universal Transmitter Quick Start Guide 7 3 Mounting and Location of Detectors CAUTION The location of the transmitters and sensors should be made in accordance with any relevant local and national legislation, standards or codes of practice. Always replace detectors with a detector of the same type. The detector should be mounted where the gas is most likely to be present. The following points should be noted when locating gas detectors. · Consider the possible damage caused by natural events e.g. rain or flooding when locating detectors. · Consider ease of access for functional testing and servicing. · Consider how escaping gas may behave due to natural or forced air currents. NOTES: The placement of detectors should be determined following the advice of experts having specialist knowledge of gas dispersion, experts having knowledge of the process plant system and equipment involved, safety and engineering personnel. The agreement reached on the location of detectors should be recorded. CSA certification does not cover XNX EC cartridges or XNX EC cartridge remote mounting kit, daisy-chained XNX combustible gas transmitters or the use of HART®, Modbus, or Foundation Fieldbus used for combustible gas performance. HART®, Modbus, or Foundation Fieldbus may be used only for data collection or record keeping with regards to combustible gas detection. FM approved configurations (see the XNX Universal Transmitter Technical Manual, section 6.3 XNX Certifications by Part Number Series) also limit the use of HART®, Modbus, or Foundation Fieldbus to use for diagnostics, data collection, or record keeping. The XNX Universal Transmitter is certified and designed for installation and use worldwide in hazardous areas. 3.1 Mounting the XNX Universal Transmitter The XNX Universal Transmitter can be mounted in a number of different methods using the integral mounting tabs. Using the mounting tabs, the XNX can be attached to: · Flat wall surface · Unistrut® With the optional Pipe Mount kit, the XNX can be mounted to pipe of diameter 2 to 6 in (50 to 150mm). A ceiling mount bracket kit (1226A0358) is also available. NOTES: Agency certifications require that EC and mV sensors face down. Optima sensors must be mounted horizontally. 8 XNX Universal Transmitter Quick Start Guide Integral Mounting Lugs Figure 1. Integral mounting lugs and optional pipe and ceiling mounts 7.75" 196.85 mm 6.00" 15.4 mm 5.6" 124.24 mm 4.48" 113.8 mm 0.55" 14.35 mm 1.67" 42.41 mm 1.2" 31.75mm 2.054" 52.18mm 0.625" 15.88mm 1.768" 44.90 mm 1.768" 44.90 mm 3.176" 80.67 mm 6.138" 158.75mm 0.945" 24mm Figure 2. XNX Universal Transmitter mounting dimensions and clearances XNX Universal Transmitter Quick Start Guide 9 WARNING When the XNX is equipped with the optional Remote Mount Kit, the remote sensor MUST be securely mounted to a fixed position. The Remote Sensor Kit is not intended to be used as a hand-held detector. The XNX is configured with 5 cable/conduit entries built into the housing for wiring and mounting sensors. Figure 3 provides the guidelines to proper installation of the XNX. A NOTE While relay wiring can use E any available cable/conduit entry in the XNX enclosure, do not use the same cable/ conduit entry for both relay reset and relay signal lines to avoid electrical noise. D* * Limited access due to B IS barrier if equipped with electrochemical cell. Option Position C Local HART® Option B MPD, 705 Series, Sensepoint Series C Catalytic Bead Sensor C Searchpoint Optima Plus A or E Searchline Excel Typically C Remote Sensor Connection (except EC ) Any remaining Searchpoint Optima Plus - Remote Any remaining Modbus® Any remaining Relays Any remaining Foundation Fieldbus Any remaining Power Any remaining Figure 3. XNX Universal Transmitter cable/conduit entry assignments 10 XNX Universal Transmitter Quick Start Guide 4 Wiring the XNX transmitter Personality circuit boards determine the XNX behavior based on the sensor type attached to the XNX interface. The table below defines the three XNX transmitter configurations and the sensors each support. XNX IR Personality XNX EC Personality Searchline Excel SearchpointOptimaPlusLocal/Remote XNX EC Sensor Generic mA Sensors XNX EC Sensor Remote Mount Kit XNX mV Personality 705 Local / Remote 705HT Local / Remote MPD Local (cat bead and IR) Sensepoint Local / Remote MPD Remote Sensepoint PPM Local/Remote Sensepoint HT Remote CAUTION Before wiring the transmitter, confirm that the correct personality boards and options are installed. 4.1 General Wiring Considerations For proper operation of the XNX Universal Transmitter and Sensor Technologies, consideration of wiring induced voltage drops, transient electrical noise and dissimilar Earth ground potentials is imperative in the design and installation of the system. NOTE: EMI note for applications using shielded cable: Cable shield must provide 90% coverage of the wiring. Cable shield terminations must be made at the cable glands with suitable EMI-type glands. Avoid terminating cable shields at the Earth ground lug inside the XNX enclosure. Where wiring is in pipe, a shielded cable is not required. Loading Wiring for DC Power, 4-20mA Signal, remote wiring to sensors must be sized sufficiently to provide sufficient voltages for the line length and the loads that will be used. XNX Universal Transmitter Quick Start Guide 11 Isolation Isolating power and signal carrying conductors is recommended. Circuit Protection Supply circuits must provide over current protection. Class 2 power supplies are required for 24 volt DC supply. Consider Inrush current in specifying any DC supply. Power supply range is 16 to 32 VDC for EC and mV versions, 18 to 32 VDC for Searchpoint Optima Plus and Searchline Excel and 16 to 32 VDC dependent on the limitations of device for the generic 4-20mA input. Loads The use of High Inrush or Inductive loads may affect the performance of the XNX. For best reliability use resistive loads only. 4.2 Distance Considerations for Installation Types of Installations There are three basic types of installation: a single transmitter; multiple transmitters connected to a single power source; and multiple transmitters connected in a daisy-chain configuration. Power Source Selection XNX Universal Transmitter Maximum Power Consumption -40°C to +65°C -10°C to +65°C Configuration HART over 4-20mA (watts) XNX with toxic sensors 5.1 XNX with catalytic sensors 5.4 XNX with infrared cartridge 5.4 XNX with Searchpoint Optima Plus 8.6 XNX with Searchline Excel 12.1 HART over 4-20mA with Relay, Modbus, or Foundation Fieldbus (watts) 6.2 6.5 6.5 9.7 13.2 HART over 4-20mA (watts) 3.4 3.7 3.7 6.9 10.4 HART over 4-20mA with Relay, Modbus, or Foundation Fieldbus (watts) 4.5 4.8 4.8 8.0 11.5 Wire Selection The type of wire used for connections has an effect on the distance of the installation. This is because some of the voltage is lost in the wire on the way to the transmitter. 12 XNX Universal Transmitter Quick Start Guide Single Transmitter Distances For installations that have dedicated wiring between the transmitter and the power supply, use the following chart. These distances assume stranded wire is used. Single Transmitter Distances Configuration 18 AWG 16 AWG 14 AWG [1.0 mm2] [1.5 mm2] [2.0 mm2] 12 AWG [3.5 mm2] XNX mV or EC 1140 feet 1810 feet 2890 feet 4620 feet With Sensor [347 meters] [551 meters] [880 meters] [1408 meters] XNX IR with 660 feet 1060 feet 1690 feet 2690 feet SearchpointOptimaPlus [201 meters] [323 meters] [515 meters] [820 meters] XNX IR with 550 feet 890 feet 1410 feet 2260 feet Searchline Excel [168 meters] [270 meters] [430 meters] [690 meters] NOTE If multiple transmitters are using the same power supply, make sure the power supply wattage rating is high enough to power all transmitters simultaneously. Daisy-Chained Transmitter Distances A few selected scenarios are presented here to provide a base to work from. 1. Several transmitters equally spaced from themselves and the power source. 2 Transmitters - Distance "d" Configuration 18 AWG 16 AWG 14 AWG [1.0 mm2] [1.5 mm2] [2.0 mm2] XNX mV or EC 380 feet 600 feet 960 feet With Sensor [115 meters] [183 meters] [292 meters] XNX IR with 220 feet 350 feet 560 feet SearchpointOptimaPlus [67 meters] [106 meters] [170 meters] XNX IR with 185 feet 295 feet 470 feet Searchline Excel [56 meters] [90 meters] [143 meters] 12 AWG [3.5 mm2] 1540 feet [469 meters] 900 feet [274 meters] 750 feet [229 meters] XNX Universal Transmitter Quick Start Guide 13 Configuration XNX mV or EC With Sensor XNX IR with SearchpointOptimaPlus XNX IR with Searchline Excel 3 Transmitters - Distance "d" 18 AWG [1.0 mm2] 16 AWG [1.5 mm2] 14 AWG [2.0 mm2] 190 feet 300 feet 480 feet [58 meters] [91 meters] [146 meters] 110 feet 175 feet 280 feet [33 meters] [53 meters] [85 meters] 90 feet 145 feet 235 feet [27 meters] [44 meters] [71 meters] 12 AWG [3.5 mm2] 770 feet [234 meters] 450 feet [137 meters] 375 feet [114 meters] Configuration XNX mV or EC With Sensor XNX IR with SearchpointOptimaPlus XNX IR with Searchline Excel 4 Transmitters - Distance "d" 18 AWG [1.0 mm2] 16 AWG [1.5 mm2] 14 AWG [2.0 mm2] 110 feet 180 feet 290 feet [33 meters] [55 meters] [88 meters] 65 feet 105 feet 165 feet [20 meters] [32 meters] [50 meters] 55 feet 85 feet 140 feet [17 meters] [26 meters] [43 meters] 12 AWG [3.5 mm2] 460 feet [140 meters] 270 feet [82 meters] 225 feet [68 meters] Configuration XNX mV or EC With Sensor XNX IR with SearchpointOptimaPlus XNX IR with Searchline Excel 5 Transmitters - Distance "d" 18 AWG [1.0 mm2] 16 AWG [1.5 mm2] 14 AWG [2.0 mm2] 75 feet 120 feet 190 feet [23 meters] [36 meters] [58 meters] 45 feet 70 feet 110 feet [13 meters] [21 meters] [33 meters] 35 feet 55 feet 90 feet [11 meters] [17 meters] [27 meters] 12 AWG [3.5 mm2] 300 feet [91 meters] 180 feet [55 meters] 150 feet [46 meters] 14 XNX Universal Transmitter Quick Start Guide 2. Several transmitters installed in pairs with each pair equally spaced from themselves and the power source. These distances assume the paired transmitters are installed within 10 feet [3 meters] of each other. Configuration XNX mV or EC With Sensor XNX IR with Searchpoint Optima Plus XNX IR with Searchline Excel 2 Transmitters - Distance "d" 18 AWG [1.0 mm2] 16 AWG [1.5 mm2] 14 AWG [2.0 mm2] 485 feet 775 feet 1230 feet [147 meters] [235 meters] [292 meters] 380 feet 600 feet 960 feet [115 meters] [180 meters] [290 meters] 280 feet 440 feet 700 feet [85 meters] [134 meters] [213 meters] 12 AWG [3.5 mm2] 1970 feet [600 meters] 1540 feet [470 meters] 1130 feet [344 meters] Configuration XNX mV or EC With Sensor XNX IR with SearchpointOptimaPlus XNX IR with Searchline Excel 4 Transmitters - Distance "d" 18 AWG [1.0 mm2] 16 AWG [1.5 mm2] 14 AWG [2.0 mm2] 190 feet 300 feet 480 feet [58 meters] [91 meters] [146 meters] 110 feet 175 feet 280 feet [33 meters] [53 meters] [85 meters] 90 feet 145 feet 235 feet [27 meters] [44 meters] [71 meters] 12 AWG [3.5 mm2] 770 feet [234 meters] 450 feet [137 meters] 375 feet [114 meters] Configuration XNX mV or EC With Sensor XNX IR with SearchpointOptimaPlus XNX IR with Searchline Excel 6 Transmitters - Distance "d" 18 AWG [1.0 mm2] 16 AWG [1.5 mm2] 14 AWG [2.0 mm2] 95 feet 150 feet 240 feet [33 meters] [45 meters] [73 meters] 55 feet 85 feet 140 feet [17 meters] [26 meters] [42 meters] 45 feet 70 feet 115 feet [14 meters] [21 meters] [35 meters] 12 AWG [3.5 mm2] 385 feet [117 meters] 225 feet [68 meters] 185 feet [56 meters] XNX Universal Transmitter Quick Start Guide 15 4.3 POD Connections The illustration in Figure 4 details the connections available on each of the terminal blocks for each type of personality board. E J1 - Remote HART® Connector Only A Option Boards B F Personality Boards C Figure 4. XNX personality board terminal block legend D Table A Board Type Function S1 S2 EC Personality mVPersonality IR Personality 4-20mA Output Source Sink Isolated Table B Board Type Connection Function ECPersonality Power, 4-20mA mVPersonality TB1 Power, 4-20mA, Sensor IR Personality Power, 4-20mA, IR Power and Signal Table C Board Type Function S3 S4 IR Personality IR 4-20mA Source Input Sink 6 5 6 5 Table D Board Type Connection ECPersonality J2 IR Personality TB2 Function EC IS Barrier Com A and B Board Type Relay Modbus® Foundation Fieldbus Table E Connection TB4 SW5 Function Remote Reset Connector Bus Loop Terminators SW5 Simulation Mode Board Type Relay Table F Connection TB3 Function Relay Output Modbus® Foundation Fieldbus TB3 DataConnection TB3 DataConnection 4.4 4-20mA Output, Common Connections and Power Setting 4-20mA operation; S1 & S2 The XNX Universal Transmitter allows the user to configure the 4-20mA output to Sink, Source or Isolated mode operation via two programming switches on the POD. The table below shows the S1 and S2 setting and corresponding output configuration. Output Configuration Source Sink Isolated S1 Down Up Down S2 Up Down Down 16 XNX Universal Transmitter Quick Start Guide Power and 4-20mA connections are made at TB-1 and are identical for the EC, IR, and mV personality boards. The minimum loop impedence is 200 ohms; the maximum is 500 ohms when the transmitter is supplied with an input of 16 volts. Failure to perform "Calibrate mA Output" or with loads outside the recommended values may result in diagnostic warning or fault messages. The total load resistance recommended for the 4-20mA output should be kept lower than 500 ohms, including the resistance of the properly selected 4-20mA cable and input impedance of the equipment to be connected. Controller XNX +VE 1 RL Signal 2 -VE 3 1-1 +V 1-5 +mA Current Flow 1-3 -V Figure 5. Sink wiring for XNX Terminate cable screen at the detector or controller, not both. Controller XNX +VE 1 1-1 +V Signal 2 RL Current Flow -VE 3 1-6 -mA 1-3 -V XNX Source Configuration Figure 6. Source wiring for XNX Controller +V1 +V2 1-1 +V XNX 1-5 +mA -V2 -mA 1-6 -V1 1-3 -V XNX Isolated Configuration Figure 7. Isolated wiring for XNX XNX Universal Transmitter Quick Start Guide 17 The XNX Universal Transmitter power consumption is dependent on the sensor and options for the specific configuration. For proper operation, the input voltage must be maintained at 16 to 32 volts DC (for EC and mV transmitters) or 18 to 32 volts DC (for IR transmitters). The table below defines the XNX typical and maximum power consumption based on configuration: Configuration Max Power Inrush XNX EC 6.2 w <1A, <10ms@24VDC XNX mV 6.5 w <750mA <2ms@24VDC XNX IR (Optima) 9.7 w <1A <10ms@24VDC XNX IR (Excel) 13.2 w <1A <10ms@24VDC HART® devices can operate in one of two configurations: point-to-point or multidrop. HART® Communications Point-to-Point Mode In point-to-point mode, the 420 mA analog output is used to report concentration and the status of the transmitter to a dedicated channel of the control system. Additionally, concentration, status, diagnostics, and configuration are available digitally using the HART® protocol. Multi-drop Mode Multi-drop mode allows up to eight transmitters to interface with a single channel of a control system for non-safety-critical applications. NOTE: Use a multi-drop connection for supervisory control installations that are widely spaced such as pipelines, custody transfer stations, and tank farms. The minimum conductor size is 0.51mm diameter (#24 AWG) for cable runs less than 1,524m (5,000 ft) and 0.81mm diameter (#20 AWG) for longer runs. Cable Length Most installations are within the 3,000m (10,000 ft) theoretical limit for HART® communication. However, the electrical characteristics of the cable (mostly capacitance) and the combination of connected devices can affect the maximum allowable cable length of a HART® network. The following table shows the effect of cable capacitance and the number of network devices on cable length. The table is based on typical installations of HART® devices in non-IS environments, i.e. no miscellaneous series impedance. 18 XNX Universal Transmitter Quick Start Guide Allowable Cable Lengths for Various Capacitances (for 1 mm, #18 AWG shielded twisted pair) Cable Capacitance 20 pf/ft 30 pf/ft 50 pf/ft 70 pf/ft (65 (95 (160 (225 pf/m) pf/m) pf/m) pf/m) Number of Network Devices 9,000 ft 6,500 ft 4,200 ft 3,200 ft (2,769 m) (2,000 m) (1,292 m) (985 m) 1 8,000 ft 5,900 ft 3,700 ft 2,900 ft Allowable (2,462 m) (1,815 m) (1,138 m) (892 m) 5 Lengths 7,000 ft 5,200 ft 3,300 ft 2,500 ft (2,154 m) (1,600 m) (1,015 m) 769 m) 10 6,000 ft 4,600 ft 2,900 ft 2,300 ft (1,846 m) (1,415 m) (892 m) (708 m) 15 NOTE: See Appendix A of the XNX Technical Manual for more information about the Local HART® Handheld. 4.5 Terminal Block Connections Customer connections to the XNX are made via pluggable terminal blocks secured to the back of the POD. The terminal blocks are keyed and polarized. A color coded label is affixed to assist in wiring when the block is removed from the POD. The terminals are suitable for use with 12 to 28 AWG or 0.8 to 2.5mm wire. Wire insulation must be stripped 5/16 (0.312) inches or 8mm. Tighten each terminal to a maximum of 4.5 in/lbs. Up to four terminal blocks will be supplied; each will be configured with 2, 6, 9, or 10 positions. Two terminal block jumpers are provided to provide an electrical connection without connecting to the Personality Board. Install the jumpers between pins 1 and 2 and between pins 3 and 4 to support multi-node wiring. For user convenience, a second set of terminals has been provided to eliminate the need for a secondary junction box in multi-node systems. Two terminal block jumpers are provided which enable an electrical connection without connecting to the Personality Board. Install the jumpers between pins 1 and 2 and between pins 3 and 4 to support multi-node wiring. NOTE: Pins 2 and 4 of terminal block TB1 have no internal connection on the personality board. When used in conjunction with the terminal block jumpers, pins 2 and 4 can provide additional 4-20mA connections or power feed for daisy-chained units. XNX Universal Transmitter Quick Start Guide 19 Terminal Block Jumper red black IN OUT TB-1 Terminal Block black red Figure 8. Pluggable terminal block and terminal block jumper 4.6 EC Personality Wiring WARNING When the XNX is equipped with the optional Remote Mount Kit, the remote sensor MUST be securely mounted to a fixed position. The Remote Sensor Kit is not intended to be used as a hand-held detector. LOCAL J1 HART 20 mA Operation S1 S2 Source Sink S1 S2 Isolated +V 1-1 4-20mA 16-32 VDC HART 6.2W max. 1-2 -V 1-3 1-4 +mA 1-5 -mA 1-6 EC TB-1 EC Barrier J2 J1 - Local HART Connector 12 3456 S1 and S2 - Signal Output Jumper Switch S1 S2 Source Sink Isolated J2 - EC Barrier Connector XNX EC TB-1 TB1 Position EC 1 +24 2 3 0v 4 Figure 9. XNX EC personality board terminal blocks, jumper switches, and terminal block assignments 20 XNX Universal Transmitter Quick Start Guide CAUTION Be certain to dress the wires properly to ensure cabling does not contact switches 1-2 on the back of the POD. Do not force the POD into the enclosure as it may indicate an interference condition resulting in damage to the wiring, POD or switch settings. J1 HART S1 S2 1 2 3 4 + 5 - 6 Terminal Block 1 Optional Local HART IS Barrier must be connected to J1 J2 EC Barrier EC IS Barrier must be connected to J2 HART Adaptor Local HART IS Barrier (optional) EC IS Barrier EC Adaptor Sensor Cartridge Sensor Retainer Sensor Cartridge Weatherproof Cap Sensor Retainer Local Sensor Mounted to Transmitter Weatherproof Cap Sensor Mounted to Remote Sensor Kit FOR FM COMPLIANCE, THE SUPPLIED TAG WITH XNXXSH1FM, XNXXSC1FM, AND XNXSO1FM CARTRDIGES MUST BE ATTACHED TO THE TRANSMITTER OR REMOTE MOUNT KIT WHERE INSTALLED. Figure 10. EC personality wiring NOTE: Refer to control drawing 3000E3159 for installation requirements for EC cells and remote mounting. XNX Universal Transmitter Quick Start Guide 21 4.6.1 XNX Electrochemical (EC) Sensor Installation CAUTION For biased sensors (e.g. Nitrogen Dioxide) remove the sensor stabilizer from the bottom of the sensor prior to installation. Using Figure 11 as a guide, follow the procedure below: 1. Check that the label on the new sensor is the correct gas type. 2. Unscrew the weatherproof cover, loosen the retainer locking screw with the supplied hex key and unscrew the sensor retainer. 3. Plug in the new sensor taking care to align the sensor pins with the connector. 4. Refit the sensor retainer, tighten the locking screw with the supplied hex key and refit the weatherproof cover. 5. Countdown time of up to 180 seconds (dependent on sensor type) is displayed. 6. Acknowledgement of the gas type will be required before proceeding. For more information on setting gas type, see the XNX Technical Manual Section 2.51 Gas Selection. 7. After the sensor is installed and the gas type is confirmed, the Range, alarm levels and other important settings must be set; see appropriate section in Section 6 - Powering the XNX for the First Time. 8. Once the XNX has been configured, calibrate the detector following the procedures in Section 8.1 - Calibration. Transmitter New Sensor 3 Sensor Retainer & Locking Screw 2 4 1 5 Weatherproof Cap Figure 11. Installing the plug-in sensor 22 XNX Universal Transmitter Quick Start Guide 4.6.2 XNX EC Sensor Remote Mounting Kit The remote sensor mounting kit is used to remotely mount the sensor from the transmitter. To remotely mount the sensor, follow the procedure below. 1. Unscrew the weatherproof cover, loosen the retainer locking screw and unscrew the sensor retainer. 2. Remove the sensor by pulling without twisting. 3. Plug the remote sensor cable connector into the bottom of the transmitter and secure the retainer. 4. Route the cable to the location where the remote sensor is to be mounted. 5. Optional: make a loop of cable at the junction box. This will provide some slack for any future re-terminations. 6. Mount the remote sensor junction box. Allow enough room below it to fit the sensor and the weatherproof cover. 7. Plug the sensor into the socket at the bottom of the terminal box. 8. Fit the sensor retainer, tighten the locking screw and fit the weatherproof cover. 9. Calibrate the detector following the procedures in Section 8.1 - Calibration. XNX Universal Transmitter Quick Start Guide 23 Connections Pin # Color 1 Yellow 2 Green 3 Blue 4 White 5 Red 6 Black Sensor Cartridge Sensor Retainer Weatherproof Cap CAUTION Take care not to cut the cable too short. Once cut, additional lengths of cable cannot be added as this will invalidate the intrinsically safe certification. HA also recommends that a loop of cable is made at the junction box to allow slack for any future re-termination. The enclosure of the remotely mounted sensor contains aluminum. Care must be taken to avoid ignition hazards due to impact or friction when installed in the Zone 1 location. All cable entry devices and blanking elements shall be certified in type of explosion protection flameproof enclosure "Ex e", suitable for the conditions of use and correctly installed. Sensor Mounted to Remote Sensor Kit Figure 12. Installing remote sensor mounting kit 4.7 mV Personality Wiring XNX Universal Transmitter with the mV personality Board allows interface to a number of Honeywell Analytics' Multi Purpose Detector (MPD) and field proven 705 and Sensepoint devices. CAUTION Check to ensure the XNX and mV Sensor has the appropriate approvals for your installation prior to commissioning. Check the mV Sensor you are installing has compatible threads - 3/4 NPT or M25. Connections from the mV sensor to the XNX are made via a single pluggable terminal block allowing ease of installation and service. HA recommends an 8" (203mm) service length for wiring be maintained. The wire colors for the connections for each sensor type are shown in the table on the following page. Be sure wires for 4-20mA outputs are routed away from sources of noise such as relay wires. 24 XNX Universal Transmitter Quick Start Guide NOTE The black and red wires f.rom the MPD are not used with the XNX mV Personality Board. Ensure that they are properly isolated from live connections. DO NOT CUT. CAUTION Be certain to dress the wires properly to ensure cabling does not contact switches 1-2 on the back of the POD. Do not force the POD into the enclosure as it may indicate an interference condition resulting in damage to the wiring, POD or switch settings. J1 - Local HART Option Connector LOCAL J1 HART 20 mA Operation S1 S2 Source Sink S1 S2 Isolated +V 1-1 4-20mA MPD, 705 16-32 VDC HART Sensepoint 6.5W max. 1-2 -V 1-3 1-4 +mA 1-5 -mA 1-6 Sense 1-7 0v 1-8 Ref 1-9 mV TB-1 S1 and S2 - 20mA Output Jumper Switch S1 S2 Source Sink Isolated 1 2 34 56 78 9 internal grounding lugs XNX mV TB-1 Figure 13. XNX mV personality board wiring Wire Color from Sensor TB-1 Desc. mV Catalytic Bead Sensor MPD 705 705HT Sensept Senspt HT Sensept PPM* mv MPD w/IR Sensor IR 5% CO2 CH4 IR Flam Pins 1-6 See subsections in Section 4.4 for pin identification 7 Sense Brown Red Brown 8 0v White Green White 9 Ref Blue Blue Blue *Internal earth ground; approximately one inch of the black sheath that contains the Sensepoint PPM's four wires (red, blue, green, silver) must be split to allow the silver grounding wire to reach the internal grounding lugs. XNX Universal Transmitter Quick Start Guide 25 Internal Ground Lug J1 HART S1 S2 1 2 3 4 + 5 - 6 Sense 7 Com 8 Ref 9 Terminal Block 1 Optional Local HART IS Barrier must be connected to J1 Sense 7 Com 8 Ref 9 HART Adaptor Local HART IS Barrier (optional) MPD 705 Sensepoint Ground Wire from Sensepoint PPM Figure 14. mV personality wiring (Refer to the table on the preceding page for wire colors.) 26 XNX Universal Transmitter Quick Start Guide 4.7.1 mV Remote Sensor Mounting The millivolt (mV) sensor can be mounted remotely from the XNX transmitter. The distance between the transmitter and the remote sensor must comply with the table below which identifies the proper wire gauges and distances to ensure proper operation. AWG 24 22 20 18 16 Metric Wire Gauge 0.25 mm2 0.5 mm2 1.0 mm2 MPD CB1, 705 Series.Sensepoint Series Sensors 12m (47 ft.) 20m (65 ft.) 30m (97 ft.) 50m (162 ft.) 80m (260 ft.)* MPD IC1, IV1 & IF1 Sensors 30m (97 ft.) 50m (162 ft.) 80m (260 ft.) 120m (390 ft.)* 200m (650 ft.)* * The frequency of zero calibrations may increase due to the changes in wire resistance caused by changing temperatures. To remotely mount the sensor, follow this procedure: 1. Install a junction box in the desired location. Allow sufficient room for installation and calibration of the sensor. (MPD sensors must be installed with the sinter pointing down.) 2. Loosen the retainer locking screw on the transmitter with the supplied hex key. 3. Unscrew the transmitter's weatherproof cover. 4. Run conduit or cable from one of the transmitter's available conduit entries to the location of the remote junction box in accordance with local requirements. UL and CSA require a conduit pour fitting within 45 cm (18 in.) of each enclosure. 5. Mount the remote sensor junction box. Allow enough room below it to fit the sensor and the weatherproof cover. 6. Attach the conduit or cable to the remote junction box. The junction box provides a mounting base for the sensor and contains the associated electronic circuit. UL/CSA Aluminum Junction Box 2441-0022 ATEX/IEC Junction Box 00780-A-0100 Figure 15. Remote junction boxes XNX Universal Transmitter Quick Start Guide 27 7. Plug the connector into the back of the mV personality board. 8. Install the mV sensor. 9. Terminate wiring at the mV sensor. 10. At the transmitter, pass the wires through the ferrite bead as shown in Figure 16 and terminate the wiring at the pluggable terminal block as shown in Figure 14. In remote mount MPD configurations, the three wires from the sensor that connect to the pluggable terminal block must be routed through the supplied ferrite bead (part no. 0060-1051, supplied in the accessory kit), as shown in Figure 16. lnternal Ground Lug (do not use) Power Ferrite Bead for Remote Sensor Wiring mV or IR Remote Sensor XNX Universal Transmitter Figure 16. Ferrite bead wiring 11. Verify point-to-point connections before completing the installation and applying power. 12. Calibrate the sensor. 13. Reinstall the weatherproof cover on the transmitter. Note: Environmental conditions that compromise the IP66 protection provided by the weather proof cover will extend published response times. Safety protocols or maintenance procedures that consider these environmental conditions are recommended specific to the installation. 28 XNX Universal Transmitter Quick Start Guide NOTE The black and red wires from the MPD are not used with the XNX mV personality board. Ensure that they are properly isolated from live connections. DO NOT CUT. CAUTION The enclosure of the remotely mounted 705 HT sensor contains aluminum. Care must be taken to avoid ignition hazards due to impact or friction when installed in the Zone 1 location. All cable entry devices and blanking elements of the Junction Box shall be certified in type of explosion protection "Ex d" or "Ex e", suitable for the conditions of use and correctly installed. 14. Attach and wire the sensor into the terminal box. 15. Fit the terminal box lid. 16. Fit the sensor retainer, tighten the locking screw and fit the weatherproof cover (if required). 17. Calibrate the detector following the procedure in Section 8.1 - Calibration. Ensure that wiring is adequately protected from mechanical failure in installation. Specific shorted or open circuit conditions of wiring to the MPD **I** sensors may result in full scale concentration readings prior to, or preventing the internal diagnostic routines from identifying the external installation fault. 4.8 IR Personality Wiring The RS-485 digital communication is the primary interface in which the XNX transmitter reads gas concentration and sensor status from the Optima Plus/ Searchline Excel. If RS-485 communication fails, the Optima Plus/Searchline Excel 4-20mA output becomes the primary source to read gas concentration. Connections from the Searchpoint Optima Plus or Searchline Excel to the XNX are made via two pluggable terminal blocks allowing ease of installation and service (see Figure 20). HA recommends an 8" (203mm) service length for wiring be maintained. Be sure wires for 4-20mA outputs are routed away from sources of noise such as relay wires The Searchpoint Optima Plus or Searchline Excel can be supplied in either Sink or Source mode operation and is typically labeled on the white wire exiting the Searchpoint Optima Plus or Searchline Excel. Use the table in Figure 20 to set S3 and S4 to the complimentary operating state of the equipment. For more information see the Searchpoint Optima Plus Operating Instructions (2104M0508) or the Searchline Excel Technical Manual (2104M0506). CAUTION Be certain to dress the wires properly to ensure cabling does not contact switches 1-4 on the back of the POD. Do not force the POD into the enclosure as it may indicate an interference condition resulting in damage to the wiring, POD or switch settings. XNX Universal Transmitter Quick Start Guide 29 WARNING Setting of S3 and S4 while power is applied or improperly set prior to applying power WILL PERMANENTLY DAMAGE the XNX. Both switches must be set in either Source or Sink prior to applying power. Do not adjust switch settings while power is applied to the XNX; permanent damage WILL occur. 4.8.1 Connecting a Searchpoint Optima Plus or Searchline Excel Connections from the Searchpoint Optima Plus or Searchline Excel to the XNX are made via two pluggable terminal blocks allowing ease of installation and service (see Figure 18). HA recommends an 8" (203mm) service length for wiring be maintained. The Searchpoint Optima Plus or Searchline Excel can be supplied in either Sink or Source mode operation and is typically labeled on the white wire exiting the Searchpoint Optima Plus or Searchline Excel. Use the table in Figure 18 to set S3 and S4 to the SAME output type that appears on the wire tag of the IR device. NOTE: A second, black-handled screwdriver is included for use on terminal blocks 2 and 4. This tool is smaller than the magnetic wand and is designed to fit into the terminal connections on TB2 and TB4. For more information see the Searchpoint Optima Plus Operating Instructions (2104M0508) or the Searchline Excel Technical Manual (2104M0506). Attaching the Searchpoint Optima Plus to the XNX Universal Transmitter For M25 entries, insert the seal (P/N 1226-0410) into the proper cable/conduit opening then thread the lock nut (P/N 1226-0409) onto the Optima to the end of the threads. Thread the Optima body into the XNX until the seal compresses and/ or Optima bottoms out. Reverse until the semi-circular pattern of holes on the front of the weather protection are on the bottom (see Figure 17) then tighten the lock nut to the XNX body. Figure 17. Optima body orientation The 3/4" NPT entries do not require the seal and locknut, the form of the threads provide positive locking and sealing. NOTE: When attaching the Searchpoint Optima Plus, be sure to coat the threads with an anti-seize compound to prevent corrosion. 30 XNX Universal Transmitter Quick Start Guide Searchline Excel and Searchpoint Optima Plus Remote Installation Junction Boxes are available for the Searchline Excel and Searchpoint Optima Plus to facilitate remote mounting from the XNX Universal Transmitter. Junction boxes are available for installations requiring UL/CSA or ATEX approvals. Consult the Searchline Excel Technical Handbook (2104M0506) or Searchpoint Optima Plus Operating Instructions (2104M0508) for specifics on remote installations or contact your Honeywell Analytics representative for more information. For remote mount installations, the maximum distance between the XNX Universal Transmitter and the Searchpoint Optima Plus unit is 33m (100 ft.), using 18 gauge wire. Searchpoint Optima Plus or Searchline Excel Wiring Recommendations When wiring the XNX and the Searchpoint Optima Plus or Searchline Excel for remote applications, the General Recommendations of the ANSI/TIA/EIA-485-A standard must be adhered to with the following additions: 1. When mounting the Searchline Excel or Searchpoint Optima Plus, run wiring connections between each Excel or Optima and the XNX in a dedicated separate conduit. 2. Use 18 AWG twisted shielded cable for the RS485 connection between Excel or Optima and the XNX. Make sure that the shield of the cable is grounded to earth and XNX ground on one end ONLY. 3. Avoid running wiring near main cables or other high voltage equipment. 4. DO NOT APPLY 120 Ohm terminating resistors. These resistors are not required due to low data rates. 5. HA recommends that Excel or Optima and the XNX be wired to building ground. The system should be grounded at one point only. INSTALLATION TIP: Always issue a soft reset after connecting the Optima and XNX for the first time. The soft reset is performed by accessing the XNX calibration menu. NOTE: When the soft reset is initiated for the Optima IR Sensor, the RS-485 communication will be interrupted temporarily and faults F120 and/or F161 may be observed. RS-485 communication will be re-established in a few minutes and the faults will be reset automatically in the NonLatching Mode. The faults must be reset manually in the Latching Mode. XNX Universal Transmitter Quick Start Guide 31 32 Pair 1: Unit Ground and IR Sense (Cable Shield Grounded ONE END ONLY) 4-20mA Searchline 18-32 VDC HART Searchpoint 13.2W max. Figure 18. XNX IR remote wiring XNX Universal Transmitter Quick Start Guide Pair 2: RS485+ and RS485(Cable Shield Grounded ONE END ONLY) Pair 3: IR +ve and IR -ve (Cable Shield Grounded ONE END ONLY) LOCAL 20 mA Operation J1 HART S1 S2 Source Sink S1 S2 Isolated +V 1-1 1-2 -V 1-3 1-4 +mA 1-5 -mA 1-6 + Ir 1-7 - Ir 1-8 Sig 1-9 Ir TB-1 TB-2 Ir Data S3 S4 Source Sink +ve -ve IR Sens IR -ve IR +ve RS485- RS485+ Twisted Shielded Pair 18 AWG Junction Box Power Supply RS485 Cable Shield Ground ONE END ONLY IR Sens (silver) IR +ve (red) IR -ve (black) RS485+ (yellow) RS485- (blue) Unit Gnd (green) Single Ground Point Searchline Excel Searchpoint Optima Plus 4.8.2 Connecting Generic mA Device IR personality type provides for a Generic mA input under sensor type configuration. The XNX transmitter can be used to convert the mA input to be read over HART® protocol or optional Modbus or Foundation Fieldbus and set optional relays (if equipped). Additional configuration of gas type and unit ID for reporting is required (see XNX Technical Manual Section 2.51 Gas Selection). For Generic mA devices, input values below 3mA will generate Fault 155. Use the following schematics to set S3 and S4 to the same output type that appears on the wire tag of the mA device. XNX S3 and S4 should be in the UP position Set mA Device and XNX to the same output type. XNX mA Device 24V 7W Max +IR 1-7 +V RL Signal 1-9 +mA -IR 1-8 Current Flow -V XNX S3 and S4 should be in the DOWN position Set mA Device and XNX to the same output type. XNX mA Device +IR +V 1-7 Signal 1-9 RL Current Flow -IR 1-8 -mA -V Figure 19. Generic mA device sink/source schematics XNX Universal Transmitter Quick Start Guide 33 LOCAL 20 mA Operation J1 HART S1 S2 Source Sink S1 S2 Isolated +V 1-1 4-20mA Searchline 18-32 VDC HART Searchpoint 13.2W max. 1-2 -V 1-3 1-4 +mA 1-5 -mA 1-6 + Ir 1-7 - Ir 1-8 Sig 1-9 Ir TB-1 TB-2 Ir Data S3 S4 Source Sink J1 - Local HART Connector S1 and S2 - 20mA Output Jumper Switch S1 S2 Source Sink Isolated S3 and S4 - IR 20mA Input Jumper Switch S3 S4 Source Sink XNX IR TB-1 1 2 34 56 78 9 XNX IR TB-2 TB1 Desc. From Searchpoint Optima Plus Searchline Excel 1 24v 2 3 Gnd See Common Connections Section 2.4 4 5 20mA + 6 20mA - 7 24v Red 8 0v Black 9 Sig White Terminal No. A B TB2 From Searchpoint Optima Plus Searchline Excel Blue Orange Desc. Earth XNX From Searchpoint Optima Plus Searchline Excel Green/Yellow Figure 20. XNX IR personality board terminal blocks, jumper switches, and wiring guide 34 XNX Universal Transmitter Quick Start Guide J1 HART S1 S2 1 2 3 4 5 + 6 +24 7 Gnd 8 Sig 9 S3 S4 A 1 B 2 Terminal Block 2 IR Data Terminal Block 1 Optional Local HART IS Barrier must be connected to J1 red black white blue orange HART Adaptor Local HART IS Barrier (optional) green, to building ground Searchpoint Optima Plus green, to building ground Figure 21. IR personality wiring - Searchpoint Optima Plus Optional Local HART IS Barrier must be connected to J1 J1 HART S1 S2 1 2 3 4 5 + 6 +24 7 Gnd 8 Sig 9 S3 S4 A 1 B 2 Terminal Block 2 IR Data Terminal Block 1 red black white blue orange HART Adaptor Local HART IS Barrier (optional) green, to building ground Searchline Excel Figure 22. IR personality wiring - Searchline Excel XNX Universal Transmitter Quick Start Guide 35 5 Options 5.1 Local HART® Interface Available with any sensor technology or option, this option provides an external access to the HART® interface in the XNX. An IS barrier inside the XNX allows the user to attach an external hand-held interrogator for programming and configuration. The external interface is installed in the lower left cable/conduit entry of the XNX and is intrinsically safe (IS). Intrinsically Safe Barrier for HART Interface HART Handheld Interface Connector w/Protective Cap Figure 23. XNX Universal Transmitter with HART® interface IS barrier installed 5.2 Relays The relay option (XNX-Relay) provides 3 form "C" (SPDT) normally/ open/ normally closed (NO/NC) contacts for alarm and fault indication. A remote reset is provided to silence alarms. TB4 is provided as a connection to a user installed momentary switch to silence alarms remotely. Exploring the functionality of the relay option board's remote reset switch The remote reset switch (designated TB-4 and labeled "Remote Reset SW") is located on the relay option board. It provides a remote hardware-based reset of faults and alarms to the transmitter. In the event that direct access to the Local User (LUI) and HART® interfaces is not possible, alarms and faults from an XNX transmitter may be reset remotely using a switch. The transmitter can be reset by activating a switch (Off-Mom). This will momentarily close the circuit between the two pins of TB4, providing the same functionality as a Reset Alarms & Faults command performed from the main screen of the LUI or the HART® interface. NOTE: Relays are not available when the Modbus® or Foundation Fieldbus options are installed. Wiring for the relays is through an available cable/conduit entry to a pluggable terminal block. See Figure 24 for the terminal block legend. NOTE: A second, black-handled screwdriver is included for use on terminal blocks 2 and 4. This tool is smaller than the magnetic wand and is designed to fit into the terminal connections on TB4. 36 XNX Universal Transmitter Quick Start Guide TB4 Remote Reset SW Relay Ratings 250VAC 5A 24VDC 5A 3-1 NC 3-2 C 3-3 NO 3-4 NC 3-5 C 3-6 NO 3-7 NC 3-8 C 3-9 NO TB-3 RELAY Warning: Power externally supplied. Disconnect at source prior to servicing. Fault Level 2 Level 1 9 8 7 6 5 4 3 2 1 TB3 2 1 TB4 TB3 Relay Connections Warning: Power externally supplied, disconnect at source prior to servicing Relay Contact Ratings: 250 VAC 5 amps 24 VDC 5 amps Relay TB3 1 NC 2 C 3 NO 4 NC 5 C 6 NO 7 NC 8 C 9 NO TB4 1 1 2 2 Figure 24. XNX relay option board and terminal block 5.3 Modbus® Modbus® connections to the XNX are made through a pluggable terminal block on the Modbus® interface circuit board. A loop termination point (SW5) is included on the Modbus® interface board to provide termination of the Modbus® loop. Out In S5 EOL Term RT =120 TB-3 Modbus 3-1 + 3-2 + 3-3 3-4 3-5 A 3-6 A 3-7 B 3-8 B 3-9 S 3-10 S Use shorting jumper supplied to maintain connection during service Terminals 3-1 through 3-4 are provided to facilitate bus wiring; there is no internal connection to other XNX circuitry. Terminal 3-1 is connected internally to 3-2. Similarly, terminal 3-3 is connected to 3-4 Modbus® SW5 - Loop Termination TB3 1 + 10 9 8 7 6 5 4 3 2 1 2 + 3 - 4 - 5 A 6 A 7 B TB3 Modbus Connections Use Jumper to maintain connection during service 8 B 9 S 10 S Figure 25. XNX Modbus® option board, terminal block, and jumper switch XNX Universal Transmitter Quick Start Guide 37 5.4 Foundation Fieldbus Foundation Fieldbus connections to the XNX transmitter are made through a pluggable terminal block on the Foundation Fieldbus option board, shown in Figure 26. A simulation switch (SW5) is included on the board to enable/disable simulation mode. Terminals 3-1 through 3-4 are provided to facilitate bus wiring; there is no internal connection to other XNX circuitry. Terminal 3-1 is connected internally to 3-2. Similarly, terminal 3-3 is conneted internally to 3-4. Out In S5 Sim Mode TB-3 Modbus + + TB-3 FFB 3-1 F+ 3-2 F+ 3-3 F3-4 F3-5 FS 3-6 FS Use shorting jumper supplied to maintain connection during service 12 3456 Foundation Fieldbus ground cable to internal ground lug SW5 Sim switch Jumper assignments Internal ground lug TB3 1 F+ 2 F+ 3 F4 F5 FS 6 FS Figure 26. Foundation Fieldbus option board, terminal block, and jumper switch 38 XNX Universal Transmitter Quick Start Guide 6 Powering the XNX for the First Time 6.1 XNX Units Configured for EC, mV, and IR (except Searchline Excel) After mounting and wiring the XNX, the plug in sensor should be fitted (if equipped) and the installation visually and electrically tested as below. WARNING Prior to carrying out any work, ensure local and site procedures are followed. Ensure that the associated control panel is inhibited so as to prevent false alarms. Minimum and maximum controller alarm levels should not be set at less than 10% or greater than 90% of the full scale range of the detector. CSA and FM agency limits are 60% LEL or 0.6mg/m3. CAUTION The following procedure should be followed carefully and only performed by suitably trained personnel. 1. Check that the transmitter is wired correctly according to this manual and the associated control equipment manual. 2. If equipped, unscrew the weatherproof cover, loosen the sensor retainer locking screw and unscrew the retainer. 3. Plug in the sensor cartridge taking care to align the sensor pins with the connector holes in the PCB. CAUTION For toxic sensors, remove the shorting clip from the bottom of the sensor prior to installation. For O2 sensors, there is no shorting clip provided. 4. Refit the sensor retainer, tighten the locking screw and refit the weatherproof cover. NOTE: Before replacing the cover on the transmitter housing, coat the threads with anti-seize compound to prevent corrosion buildup. Also inspect the cover o-ring for cracking or any other defect that might compromise the integrity of the seal. If it is damaged, replace with the o-ring supplied in the accessory kit. 5. Apply power to the XNX which will in turn provide power to the detector. 6. The detector output will be forced to 3mA (default fault/inhibit). 7. The XNX display will enter a start up routine displaying the initialization screen, then the transmitter loads its operating system, data from the sensor and checks if it is the same type transmitter and sensor software version numbers, gas type, the detection range and span calibration gas level, estimated time to next calibration due, and self test result. The boot-up procedure takes approximately 45 seconds. The LCD and LED test is performed in the initialization after powering on. All LCD pixels and LEDs (red, XNX Universal Transmitter Quick Start Guide 39 green, and yellow) are turned on for 1.5 seconds. The LCD then goes blank and the LEDs turn off. Figure 27. XNX Initialization and General Status screens NOTE: In the final stages of boot-up, warnings and faults may be observed until the user performs the proper configuration, calibration, and reset activities described in the following sections. See Sections 11 and 12 for descriptions of warnings and faults. 8. Once the General Status screen appears, the transmitter and detector are in normal `monitoring' mode. NOTE: Calibration of sensors attached to the XNX is mandatory before the detector can be used for gas monitoring. Refer to Section 6.1 Calibration for the proper procedure. For EC and mV personalities, perform Accept New Sensor Type before calibrating the sensor. 6.2 XNX IR Units Configured for Searchline Excel When powering the XNX fitted to the Searchline Excel, the following procedure must be followed to assure proper installation. CAUTION The following procedure should be followed carefully and only performed by suitably trained personnel 1. Check that the transmitter is wired correctly according to this manual and the associated control equipment manual. 2. Apply power to the XNX which will in turn provide power to the detector. 3. The detector output will be forced to 3mA (default fault/inhibit). 4. The XNX display will enter a start up routine as described in Section 6.1.7 Figure 28. XNX Initialization and General Status screens 40 XNX Universal Transmitter Quick Start Guide NOTE: In the final stages of boot-up, warnings and faults may be observed until the user performs the proper configuration, calibration, and reset activities described in the following sections. See Sections 11 and 12 for descriptions of warnings and faults. 5. When the XNX completes boot-up, perform a soft reset on the Excel from the Calibration Menu. 6. Set the Path Length for the application, then align the transmitter and receiver with Align Excel. 7. Once the alignment is complete, a Zero Calibration must be performed on the Excel to complete the commissioning process. (See the Searchline Excel Technical Manual for calibration information P/N 2104M0506). 8. Reset any faults displayed on the XNX display. The XNX and Excel are now ready to monitor. XNX Remote Calibration for MPD Sensors In addition to functional gas testing to ensure the system is operating properly, remote calibration for the MPD CB1catalytic combustible sensor and MPD IV1 and MPD IF1 infrared combustible sensors can be performed provided the following requirements are met: Remote sensor is installed in an indoor environment Internal air velocity does not exceed 0.5 m/s Weather housing part number 0200-A-1640 is installed on the sensor housing A 1 LPM regulator is used for calibration gas delivery The remote calibration procedure should be performed in accordance with Section 6.1 with the exception of the weather guard, part number 0200-A1640, which should be used instead of the regular flow housing, part number 1226A0411. Honeywell Analytics recommends MPD sensor calibration at a maximum interval of 180 days (the XNX default value). This value can be reprogrammed in accordance with site procedures to assure the highest level of safety. Correct operation of each sensor should be confirmed before each use by calibration with a certified test gas of known concentration. In addition, the pellistors used in flammable gas sensors can suffer from a loss of sensitivity when in the presence of poisons or inhibitors, e.g., silicones, sulfides, chlorine, lead, or halogenated hydrocarbons. 1 Special states that inhibit the transmitter from detecting gas are indicated as 2 mA on analog outputs. XNX Universal Transmitter Quick Start Guide 41 6.3 Configuring the XNX Universal Transmitter The XNX Universal Transmitter can be configured via the front panel by using the menus available in the Configure Menu. For information on accessing and navigating the menus, see Section 7.1 - Controls and Navigation. The XNX is shipped with the following settings: Display Language Date Format Time Format mV Sensor Type (w/mV personality) Alarm Levels Latching/Non-Latching Alarms Display Units 4-20 mA Levels1 Calibration Interval Unit ID Relay Settings Fieldbus Settings HART® Modbus® (if installed) Level 1 Password Access Level 2 Password Access Easy Reset Enabled English mm/dd/yy HH:MM MPD-IC1 (%Vol) Sensor Cartridge Dependent Alarm: Latching Fault: Non-Latching PPM, %VOL or %LEL (dependent on personality and sensor choice) Inhibit: 2.0 mA Warning: 3.0 mA Overrange: 21.0 mA 180 Days (HA recommends 30 day interval) XNX #nnnnnnnn Alarm Normally De-Energized Address: 0 Mode: Point-To-Point Address: 5 Baud Rate: 19200 0000 0000 Yes 42 XNX Universal Transmitter Quick Start Guide 7 The XNX Front Panel The XNX uses magnetic switches to enable non intrusive operation. To activate a magnetic switch, hold the factory-supplied magnet up to the glass window and swipe the magnet directly over the shaded area. Figure 29. The XNX front panel display 7.1 Controls and Navigation Control Action Enter / Accept The Enter/Accept key is used to access menus, accept changes and to respond "YES" to system prompts. Escape / Back The Escape key is used to return to previous menus or to answer "NO" to system prompts. The Left / Decrement arrow is used to move through menu MoveLeft/DecrementValue optionsordecrementvalueswhenenteringtextornumbers. The Right / Increment arrow is used to move through menu MoveRight/IncrementValue optionsorIncrementvalueswhenenteringtextornumbers. 7.2 The General Status Screen Figure 30. General Status screen The General Status Screen provides a visual indication of the status of the XNX. Warnings, faults, alarm levels and current concentration levels are displayed continuously. XNX Universal Transmitter Quick Start Guide 43 Status Indicator Current Concentration Level (Numeric) Concentration Units Current Concentration Level Full Scale (Bar Graph) Alarm 2 Set Point Alarm 1 Set Point Figure 31. General Status screen - normal operating mode The Normal Operating Mode icon gives visual indication of proper operation. When a warning is triggered, the Warning icon appears and information is displayed on the General Status Screen. Warning Icon Warning Code Figure 32. General Status Warning - detail If the fault icon is displayed, a fault condition has been triggered and the display will alternate the display of the target gas concentration and the fault code. Fault Icon Fault Code Figure 33. General Status Fault - detail When an alarm icon is displayed, the target gas concentration exceeds one or both preset alarm levels. The General Status Screen displays the gas concentration and alarm level exceeded. Alarm Icon Alarm Level Triggered Target Gas Concentration Figure 34. General Status Alarm - detail In an overrange condition, the alarm icon will display but the target gas concentration bar graph and alarm setpoints will flash, see illustration below. Alarm Level Triggered Full Scale Concentration Concentration Bar, Alarm Setpoints Flash Figure 35. General Status Overrange - detail In addition to the graphic Alarm, Fault and Warning Figure 38. Zero Calibration Passed 44 XNX Universal Transmitter Quick Start Guide indicators, the LEDs on the front panel will flash in a pattern based on the condition: Condition Red Alarm 1 Solid Alarm 2 Flashing Warning Fault Health 7.3 Entering the Menu Structure LED Green Flashing Yellow Solid Flashing Swiping the magnet over the magnetic switch or gives the user access to the XNX to reset faults and/or alarms, display current settings or make adjustments to the device. NOTE: If the Reset option is set to Lock, users will not have access to reset alarms and faults. For more information on Security Settings for the XNX, see XNX Universal Transmitter Technical Manual. Figure 36. Alarm Reset screen From the General Status menu, if the or `escape' magnetic switch is swiped, the Alarm Reset Screen activates. This allows any user to silence alarms and reset faults generated by the XNX. Using the switch resets all alarms and faults and returns to the General Status Screen. Choosing `X' will return to the General Status Screen without resetting the alarms and faults. Figure 37. Passcode screen Using the switch will return the user to the General Status Menu. If the user selects from the General Status menu, it will activate the passcode screen. There are two levels that control access based upon the security level of the user. The passcodes for both levels are set at "0000" from the factory. Level 1 Routine Maintenance Level 2 TechnicianandPasswordAdmin WARNING The factory-set passcodes must be reset to prevent unauthorized access to the XNX menus (see the XNX Universal Transmitter Technical Manual). Once the Passcode Screen is displayed, the first passcode digit is highlighted. Use the switches to increment or decrement through the values. Once the correct value is displayed for the first digit, accepts the value and moves to the next digit or will move to the previous digit of the passcode. XNX Universal Transmitter Quick Start Guide 45 Figure 39. Entering the passcode Repeat for each of the remaining digits in the passcode. If the passcode is not entered correctly, the Invalid Passcode screen is displayed and the user is returned to the General Status screen. 7.4 Displaying Transmitter Information While in the General Status display, swiping the magnet over the magnetic switch will display information about the transmitter. The General Status display will replace the bargraph in the lower portion of the screen with the unit serial number, date and time, as well as the unit part number. Figure 40. General Status screen with unit information 8 Gas Calibration Menu The Gas Calibration menu is used for Zero and Span calibration as well as functional gas testing (bump test). The Gas Calibration menu is accessed from the main menu screen. Figure 41. Gas Calibration menu Function Symbol Gas Calibration Bump Test Align Excel Calibrate mA Output Soft Reset 46 XNX Universal Transmitter Quick Start Guide 8.1 Calibration WARNING Do not use the XNX Universal Transmitter in oxygen-enriched atmospheres. Concentrations displayed will be adversely affected by oxygen depletion. CAUTION The calibration procedure should only be performed by qualified personnel. NOTE: The default calibration values for the "Calibration Required" diagnostic vary based on sensor type. This value can be reprogrammed in accordance with site requirements to ensure the highest level of safety. Correct operation of each sensor/detector should be confirmed using calibration with a certified test gas of known concentration before commissioning. See Section 9 - Sensor Data for calibration gas specifications. 8.1.1 Calibration Procedure NOTE: Follow the specific procedure outlined in the Operating Manual for each sensing device. The Zero Calibration procedure should be performed prior to the Span Calibration procedure. 1. If using compressed gas cylinder, attach the calibration gas flow housing onto the bottom of the sensor and apply the gas. 2. Access the calibration mode. The Gas Calibration menu is for both Zero and Span Calibration. Zero Calibration Figure 42. Gas Calibration menu Sensor Reading at Current Settings Figure 43. Zero Calibration screen Figure 44. Zero Calibration in Progress Select then apply the zero gas. As the sensor detects the gas and the concentration increases, the values displayed will reflect the changing concentration. Selecting will return to the Gas Calibration menu. XNX Universal Transmitter Quick Start Guide 47 3. If the Zero Calibration is successful, the XNX Universal Transmitter will display the Zero Passed screen. Span Calibration NOTE: If a Span Calibration is not required, select the to skip the Span Calibration and return to the Calibration menu. 4. When the Zero Calibration is complete or it is skipped, the Span Concentration screen appears to indicate the concentration value of the gas used for calibration. Figure 45. Span Gas Concentration screen 5. Select to choose the first digit and use the switches to increment or decrement the values. Select to accept the new value and move to the next digit. Continue until all 3 digits have been selected. Sensor Reading at Current Settings Calibration Gas Concentration Figure 46. Span Calibration screen 6. Select then apply the target gas. As the sensor detects the gas and the concentration increases, the sensor reading values in the display will change to reflect the changing concentration. 7. When the concentration values stabilize, the gas concentration as read by the installed sensor is stable. At this time, the gas readings are taken by the sensor. The Span Calibration process also determines whether the sensor is within the proper range to accurately detect the target gas. 8. When the sensor has completed the calibration and the span algorithms have determined that it is within range, the Span Passed screen will appear. If the calibration is not successful, the Span Failed screen will display. Selecting will return to the Span Concentration screen to begin the span calibration again. will exit Span Calibration and return to the Main Calibrate screen. Arrow indicates gas values too low Selecting `' returns to the Span Concentration screen Figure 47. Span Calibration Failed screen Once the Zero and Span calibrations are completed successfully, the XNX will exit the calibration procedure. Before returning to the Gas Calibration menu however, the user will be prompted to exit with inhibit off, exit with inhibit on, or not exit. 48 XNX Universal Transmitter Quick Start Guide Figure 48. Exiting options WARNING While XNX is in Inhibit Mode, alarms are silenced. This will prevent an actual gas event from being reported. Inhibit Mode must be reset after testing or maintenance activities. 8.1.2 Zero and Span Calibration for XNX EC Sensors CAUTION Before initial calibration, allow the detector to stabilize for 30 minutes after applying power. When in zero and span calibration mode, the current output from the detector is inhibited (default 3mA) to avoid false alarms. It is recommended for most sticky gases (i.e.: HCl, Cl2) the tubing should be PTFE with short pieces of rubber tube to make the final connection due to the inflexibility of PTFE. This minimizes adhesion of the gas to the tube surface and allows for more accurate measurement. Recalibration is recommended if the temperature of local environment has varied by more than +/-15 degrees C from the temperature of calibration. EN performance standards require 10 minutes stabilization time for application of zero and span gas for performance-approved EC, mV, and IR sensors prior to calibration.. To calibrate the detector, use an appropriate span gas cylinder, flow regulator set to 300-375mL/min, tubing, magnet and calibration gas flow housing. A compressed gas cylinder (20.9%Vol oxygen) should be used to perform the zero calibration if the area where the detector is located contains any residual amount of the target gas. If no residual gas is present then the background air can be used to perform the zero calibration. Contact your HA representative for details of suitable calibration kits. To calibrate the detector follow the procedure in Section 8.1.1. NOTE: The Oxygen sensor does not require a zeroing procedure. Background air (20.9%Vol oxygen) can be used to span the oxygen sensor in place of a compressed air cylinder (20.9%Vol oxygen). See section 6.3.2 of the XNX Technical Manual for other EC sensors. 8.1.3 Zero and Span Calibration of XNX EC Hydrogen Sulfide (H2S) Sensors CAUTION Before initial calibration, allow the detector to stabilize for 30 minutes after applying power. When in zero and span calibration mode, the current output from the detector is inhibited (default 3mA) to avoid false alarms. Recalibration is recommended if the temperature of local environment has varied by more than +/-15 degrees C from the temperature of calibration. Hydrogen Sulfide sensors can be affected by extreme humidity changes. A XNX Universal Transmitter Quick Start Guide 49 sudden increase in ambient humidity can result in a short-term positive drift in the instrument's reading. A sudden decrease in ambient humidity can result in a shortterm negative drift in the instrument's reading. These are most likely to be noticed during calibration with dry or cylinder gas. When calibrating Hydrogen Sulfide cartridges the following should be taken into account while following the procedure in Section 8.1.1: 1. To zero the sensor, use a compressed gas cylinder of 20.9%Vol oxygen (not Nitrogen). Do not use background air. 2. If a span calibration is to be performed, the span calibration gas should be applied to the sensor immediately after the zeroing procedure. Do not allow the sensor to return to ambient air conditions. 8.1.4 XNX EC Sensor Operational Life Typical life of a toxic gas sensor is dependent on the application, frequency and amount of gas exposure. Under normal conditions, with a 3 month visual inspection and 6 month test/re-calibration, the toxic sensor has an expected life equal to or greater than the lifetime as listed below: · 12 months for Ammonia and Hydrogen Fluoride sensors. (See Ammonia note below.) · 24 months for Chlorine Dioxide, Oxygen, and other toxic sensors. CAUTION Oxygen deficient atmospheres (less than 6%V/V) may result in inaccuracy of reading and performance. NOTE: Ammonia electrochemical cells are reliable and suitable for applications where no background concentration of ammonia exists. Under these conditions the cells are expected to operate for 12 to 24 months. These ammonia cells are of the consumptive type. Their operating life can be adversely affected by continuous or excessive exposure to ammonia, or by prolonged exposure to high temperatures and moisture. To ensure continued detection availability, it is recommended that the detectors are regularly bump tested and a relevant cell replacement program be implemented. 8.1.5 Zero and Span Calibration for MPD Sensors CAUTION Extended or frequent exposure to elevated concentrations of combustible gases may affect sensor sensitivity. Verify sensor performance by frequent calibration. CAUTION Before initial calibration, allow the detector to stabilize for 30 minutes after applying power. When in zero and span calibration mode, the current output from the detector is inhibited (default 3mA) to avoid false alarms. 50 XNX Universal Transmitter Quick Start Guide This section describes how to calibrate MPD flammable sensors fitted to the XNX. The calibration adjustments are made on the XNX's display and gassing is performed at the sensor. This may be locally or remotely located. The following equipment is required: · Flow Housing (Part No: 1226A0411) · Test gas · Regulator NOTE: Zero gas and Span gas should be at roughly the same humidity levels to avoid erroneous cell responses. 1. At the MPD, remove the Weatherproof Cap if equipped. 2. Fit the Flow Adaptor onto the MPD. Figure 49. Flow adaptor Reverse the cap removal procedure. The following diagram shows the Flow Adaptor accessory fitted to the MPD. Figure 50. MPD with flow adaptor NOTE The Gas Calibration menu is for both Zero and Span Calibration. 3. Connect the Flow Adaptor (using either gas pipe) to the regulated cylinder containing a known concentration of the target gas at approximately the sensor alarm point (e.g. 50% LEL Methane in air). WARNING As some test gases may be hazardous, the Flow Housing outlet should exhaust to a safe area. 4. Follow the procedure in Section 8.1 for both Zero and Span calibrations. XNX Universal Transmitter Quick Start Guide 51 5. Apply the target gas to the sensor. Pass the gas through the Flow Adaptor at a rate of 0.5 l/m ±0.2 l/m. NOTE: Sensors should be calibrated at concentrations representative of those to be measured. It is always recommended that the sensor is calibrated with the target gas it is to detect. CAUTION Where the user calibrates any sensor using a different gas, responsibility for identifying and recording calibration rests with the user. Refer to the local regulations where appropriate. 6. Ensure that the sensor and the vicinity around it is clear all traces of the calibration gas before continuing. This is to avoid triggering spurious alarms. If calibration fails at any point, discard the cartridge and replace with a new one. 7. Remove the test equipment, refit the weatherproof cap to the sensor (if previously removed for the test) and return the system to normal operation. 8.1.6 MPD Flammable Sensor The pellistors used in the flammable gas sensor can suffer from a loss of sensitivity when in the presence of poisons or inhibitors, e.g., siliconse, sulfides, chlorine, lead, or halogenated hydrocarbons. The pellistors are poison resistant to maximixe the operational llife of the flammable sensor. 8.1.7 Cross Calibration procedure for MPD-CB1 CAUTION Where the user calibrates any sensor using a different gas, responsibility for identifying and recording calibration rests with the user. Refer to the local regulations where appropriate. When the MPD-CB1 Combustible LEL sensor is to be calibrated with a gas which is different from the gas or vapor to be detected, the following cross calibration procedure should be followed: NOTE · The first table on page 49 lists the gases according to the reaction they produce at a given detector. · An eight star (8*) gas produces the highest output, while a one star (1*) gas produces the lowest output. (These are not applicable at ppm levels.) 52 XNX Universal Transmitter Quick Start Guide Gas Acetone Ammonia Benzene Butanone Butane Butyl acetate Butyl acrylate Cyclohexane Cyclohexanone Diethyl ether Star Rating 4* 7* 3* 3* 4* 1* 1* 3* 1* 4* Gas Ethane Ethanol Ethyl acetate Ethylene Heptane Hexane Hydrogen Methane Methanol MIBK Star Rating 6* 5* 3* 5* 3* 3* 6* 6* 5* 3* Gas Nonane Octane Pentane Propane Propan-2-ol Styrene Tetra hydrafuran Toluene Triethylamine Xylene Star Rating 2* 3* 4* 5* 4* 2* 4* 3* 3* 2* To cross calibrate the MPD-CB1 combustible gas sensor: 1. Obtain the star rating for both the test gas and the gas to be detected from the table above. 2. Set the gas selection to the star rating which is the same star rating of the gas being detected. 3. These values may then be used in the following table to obtain the required meter setting when a 50% LEL test gas is applied to the detector. * Rating of * Rating of Gas to be Detected Calibration Gas 8* 7* 6* 5* 4* 3* 2* 1* 8* 50 62 76 95 - -- 7* 40 50 61 76 95 - - 6* 33 41 50 62 78 95 - 5* 26 33 40 50 63 79 95 - 4* - 26 32 40 50 63 80 95 3* - - 26 32 40 50 64 81 2* - - - 25 31 39 50 64 1* - - - - 25 31 39 50 NOTE These settings must only be used with a calibration gas concentration of 50% LEL. 4. If a sensor is to be used to detect a gas other than that for which it was calibrated, the required correction factor may be obtained from the following multiplication table. The meter reading should be multiplied by this number in order to obtain the true gas concentration. XNX Universal Transmitter Quick Start Guide 53 Sensor Sensor used to detect calibrated to detect 8* 7* 6* 5* 4* 3* 2* 1* 8* 1.00 1.24 1.52 1.89 2.37 2.98 3.78 4.83 7* 0.81 1.00 1.23 1.53 1.92 2.40 3.05 3.90 6* 0.66 0.81 1.00 1.24 1.56 1.96 2.49 3.17 5* 0.53 0.66 0.80 1.00 1.25 1.58 2.00 2.55 4* 0.42 0.52 0.64 0.80 1.00 1.26 1.60 2.03 3* 0.34 0.42 0.51 0.64 0.80 1.00 1.27 1.62 2* 0.26 0.33 0.40 0.50 0.63 0.79 1.00 1.28 1* 0.21 0.26 0.32 0.39 0.49 0.62 0.78 1.00 NOTE Since combustible sensors require oxygen for correct operation, a mixture of gas in air should be used for calibration purposes. Assuming average performance of the sensor, the sensitivity information inTables 1 to 3 is normally accurate to +20%. EXAMPLE If target gas to be detected is Butane and the calibration gas available is Methane (50% LEL): 1. Look up the star rating for each gas in the first table on page 51: Butane 4* and Methane 6*. 2. Check the meter settings for 50% LEL calibration gas in the second table: 78. 3. The meter should therefore be set to 78% to give an accurate reading for Butane using 50% LEL Methane as a calibration gas. NOTE It is important to calibrate the sensor at the approximate alarm levels to allow for non-linearity of the sensors at gas concentrations above 80% LEL. 54 XNX Universal Transmitter Quick Start Guide 8.1.8 Calibrating the 705/705HT For more complete calibration and configuration information, see the Type 705 Operating Instructions (p/n:00705M5002). 8.1.9 Calibrating the Sensepoint/Sensepoint HT For more complete calibration and configuration information, see the Sieger Sensepoint Technical Handbook (p/n:2106M0502). 8.1.10 Calibrating the Searchline Excel and Searchpoint Optima Plus Complete calibration and configuration information can be found in the Searchline Excel Technical Handbook (p/n:2104M0506) and the Searchpoint Optima Plus Operating Instructions (p/n:2108M0501). If properly installed and maintained, the Searchpoint Optima Plus sensor will not require routine calibration. This is due to the inherent stability of the IR absorption process and the unit's fully compensated optical configuration. XNX Universal Transmitter Quick Start Guide 55 8.2 Functional Gas Testing (Bump Test) WARNING Honeywell recommends periodic bump tests (every 30 days or in accordance with customer site procedures) to the sensor to insure proper operation and compliance with the Functional Safety rating of the installation. WARNING Exposure to desensitizing or contaminating substances or concentrations causing operation of any alarm may affect sensor sensitivity. Following such events, it is recommended to verify sensor performance by performing a functional gas test (bump test). CAUTION The calibration procedure should be performed only by qualified personnel. Take appropriate precautions with cylinders of flammable and toxic gases.. It is recommended that the detector is tested frequently to ensure the system is operating properly. Keep in mind different sensor types may require more frequent maintenance depending on the environmental conditions and gases present. The weatherproof cover has a spigot for attaching tubing from a gas cylinder. This may be used for a simple functional (or bump) test of the sensor. However, this method may not be suitable for all gas types and/or applications due to environmental conditions. It is the responsibility of the user to ensure suitability of this method for each application. 1. When bump gas is applied to the sensor, the bump test screen displays the current reading of the sensor and the peak reading that has occurred during the bump test. Peak Reading Current Sensor Reading Full Scale Alarm Levels Figure 51. Bump Test screen 2. If the difference between reading and applied gas concentration is outside the acceptable limits for the application follow the procedures for zeroing and calibrating the detector (see Section 8.1). 3. If reading is still inaccurate replace the sensor. 56 XNX Universal Transmitter Quick Start Guide 57 XNX Universal Transmitter Quick Start Guide 9 Sensor Data 9.1 Operating and Storage Conditions for Performance Tested EC Cartridges Gas Cartridge P/N Operating Pressure XNXXSO1SS O2 Oxygen XNXXSO1FM 80 kPa ~ 120 kPa XNXXSH1SS HS Hydrogen Sulfide 80 kPa ~ 120 kPa 2 XNXXSH1FM H2S (High) CO Hydrogen Sulfide Carbon Monoxide XNXXSH2SS XNXXSC1SS XNXXSC1FM 80 kPa ~ 120 kPa 80 kPa ~ 120 kPa *Store in sealed packages **Check cartridge certificates Operating Air Speed 0 ~ 6 m/sec 0 ~ 6 m/sec 0 ~ 6 m/sec 0 ~ 6 m/sec Warm-up Time (minimum) 60 sec. 60 sec. 60 sec. 60 sec. Temperature 0 to 20°C, 32 to 68°F 0 to 20°C, 32 to 68°F 0 to 20°C, 32 to 68°F 0 to 20°C, 32 to 68°F Storage Conditions* Pressure Humidity 80 to 120 KPa 5 to 95% RH 70 to 110 KPa 70 to 110 KPa 70 to 110 KPa 30 to 70% RH 30 to 70% RH 30 to 70% RH Time** 6 months 6 months 6 months 6 months 58 9.2 EC Sensor Performance Data, Factory Mutual Verified Gas Selectable Full Scale Range Cartridge P/N (Display and 4-20mA Full Scale) Default Range Range Increments Lower Alarm Limit Lower Detec- tion Limit Lower Explosive Limit (% Vol) Zero Deviation Selectable Cal Gas Range Default Cal Point Response Time (T50) sec Response Time (T90) sec Accuracy Operating Temperature Operating Humidity Min Max Min Max RH RH O2 Oxygen XNXXSO1FM n/a 23.0% Vol n/a 5.0%Vol 5% Vol n/a H2S Hydrogen Sulfide XNXXSH1FM 10.0 to 50.0 ppm 15.0 ppm 0.1 ppm 5.0 ppm 1.5 ppm n/a CO Carbon Monoxide XNXXSC1FM1 100 to 1000 ppm 300 ppm 100 ppm 30 ppm 15 ppm na/ n/a 20.9 %Vol (fixed) 20.9 %Vol T20 <10 30 to 70% -2.5 ppm of the 10 ppm <20 selected full scale -25 ppm range 100 ppm <15 <30 <+/-0.5 %Vol -30°C / -34°F <30 2 ppm or 10% of reading, whichever is greater -40°C / -40°F <30 See footnote 1 -40°C / -40°F 55°C / 131°F 15% 90% 55°C / 131°F 15% 90% 55°C / 131°F 15% 90% XNX Universal Transmitter Quick Start Guide Footnotes: 1. 1. XNXXSC1FM accuracy over temperature <±10% of reading 20°C/68°F to 55°C/131°F, <±20% of reading 20°C/68°F to -10°C/14°F, <±30% of reading -10°C/14F to -20°C/-4°F. Recalibration is recommended if the temperature of the local environment has varied by more than -30°C. Notes: · Performance figures are measured by test units calibrated at 50% of full scale, at ambient conditions of 20°C, 50% RH, with the EC weatherproof cover attached · IP rating of FM Cartridges is IP63. · Barometric pressure effects on the O2 sensor: The output from the O2 sensor has pressure effects of <0.1% change of output per % change in pressure. When the barometric pressure changes by ±20% the output from the O2 sensor changes <±0.4%Vol. However, the oxygen sensor shows transient behavior when subjected to a rapid change in ambient pressure due to either weather or altitude. For example, a 10KPa instantaneous positive pressure step change may cause an overscale alarm condition for a period of about 12 seconds. · Operating the XNX EC sensor at extended temperature ranges for a prolonged time period exceeding 12 hours my cause deterioration in the sensor performance and shorten sensor life. Extended temperature range for XNX EC sensors is -40°C ot -20°C. · Response times may increase at lower temperatures. · Contact Honeywell Analytics for additional data or details. XNX Universal Transmitter Quick Start Guide 9.3 EC Sensor Performance Data, DEKRA EXAM Verified Gas Cartridge P/N Selectable Full Scale Range (Display and 4-20mA Full Scale) Default Range Range Increments Lower Alarm Limit Lower Detec- tion Limit Zero Variation Selectable Cal Gas Range Default Cal Point Re- T90 sponse Response Time T10 Recov- Accuracy1 (T50) ery Time (sec) (sec) Operating Temperature Operating Humidity Min Max Min RH Max RH O2 Oxygen XNXXSO1SS n/a 25.0 %Vol n/a 5.0%Vol 3.5 %Vol n/a 20.9 %Vol (fixed) 20.9 %Vol T20 <10 H2S Hydrogen Sulfide XNXXSH1SS 10.0 to 50.0 ppm 15.0 ppm 0.1ppm 3.0 ppm 1.0 ppm 2.0 ppm 30 to 70% 10 ppm <20 H2S (High) Hydrogen Sulfide XNXXSH2SS 50 to 500 ppm 100 ppm 10 ppm 5 ppm 1 ppm 2 ppm of the selected 50 ppm <20 CO Carbon Monoxide XNXXSC1SS 100 to 500 ppm 300 ppm 100 ppm 15 ppm 5 ppm 10 ppm full scale range 100 ppm <15 <30 <+/-0.6 %Vol -30°C / -34°F 55°C /131°F 15% 90% <30 <+/-0.3 ppm -40°C / -40°F 55°C / 131°F 15% 90% <30 <+/-5 ppm -40°C / -40°F 55°C / 131°F 15% 90% <30 <+/-2 ppm -40°C / -40°F 55°C / 131°F 15% 90% Footnote: 1. Accuracy of reading at default Alarm 1 concentration (typically 10% FS or defined minimum alarm level setting, whichever is greater) when operated at default full scale. Note: · Sensor drift between LDL and negative drift fault limits (typcially > negative zero variation) appear as 0 on the display and outputs of the device. · Long-term drift: XNXXSC1SS <5%/year, XNXXSO1SS <4%/year, XNXXSH1SS and XNXXSH2SS <2%/month. Performance figures are measured by test units calibrated at 50% of full scale, at ambient conditions of 20°C, 50% RH, with the EC weatherproof cover attached. · Operating the XNX EC sensor at extended temperature ranges for a prolonged time period exceeding 12 hours may cause deterioration in sensor performance and shorten sensor life. Extended temperature ranges for XNX EC sensor cartridges are -40°C to -20°C. · Barometric pressure effects on the O2 sensor: The output from the O2 sensor has pressure effects of <0.1% change of output per % change in pressure. When the barometric pressure changes by ±20%, the output from the O2 sensor changes <±0.4%Vol. However, the oxygen sensor shows transient behavior when subjected to a rapid change in ambient pressure due to either weather or altitude. For example, a 10KPa instantaneous positive pressure step change may cause an overscale alarm condition for a period of about 12 seconds. · Response times may increase at lower temperatures. · Contact Honeywell Analytics for any additional data or details. 59 60 9.4 Other EC Sensors Gas HCl Hydrogen Chloride Cartridge P/N Selectable Full Scale Range (Display and 4-20mA Full Default Range Scale) Range Increments Lower Alarm Limit XNXXSR1SS 10.0 to 20.0 ppm 10.0 ppm 1.0 ppm 5.0 ppm Lower Detec- tion Limit 0.6 ppm Re- Re- Zero Deviation Selectable Cal Gas Range Default Cal Point sponse Time (T50) sponse Time (T90) sec sec Accuracy1 Typical Accuracy @ Lowest Alarm Level Operating Temperature Min Max Operating Humidity Min RH Max RH -1.0 ppm 5.0 ppm <452, 3 <1502, 3 <+/-1.0 ppm or 20% of applied gas2, 3 <+/-1.0 @ 3 ppm -20°C/-4°F 40°C/104°F 15% 90% H2S (Low) Hydrogen Sulfide XNXXSH3SS n/a 15.0 ppm n/a 3.0 ppm 1.0 ppm -2.5 ppm 10 ppm <20 <40 <+/-0.3 ppm <+/-0.3 @ 3 ppm -40°C / -40°F 55°C / 131°F 15% 90% SO2 Sulfur Dioxide XNXXSS1SS 5.0 to 20.0 ppm 15.0 ppm 5.0 ppm 2.0 ppm 0.6 ppm -1.0 ppm 5.0 ppm <15 <30 <+/-0.3 ppm <+/-0.3 @ 2 ppm -40°C / -40°F 55°C / 131°F 15% 90% SO (High) Sulfur Dioxide XNXXSS2SS 20.0 to 50.0 ppm 50.0 ppm 10.0 ppm 5.0 ppm 1.5 ppm -2.5 ppm 2 25 ppm <15 <30 <+/-0.6 ppm <+/-0.6 @ 5 ppm -40°C / -40°F 55°C / 131°F 15% 90% XNX Universal Transmitter Quick Start Guide NH 3 Ammonia XNXXSA1SS 50 to 200 ppm 200 ppm 50 ppm 20 ppm 6 ppm -10 ppm 100 ppm <60 NH3 (High) Ammonia Cl2 Chlorine Cl (High) Chlorine 2 XNXXSA2SS 200 to 1000 ppm 1,000 ppm 50 ppm 100 ppm 30 ppm -50 ppm 300 ppm <60 30 to 70% XNXXSL2SS n/a 5.00 ppm n/a 0.50 ppm 0.15 ppm -0.25 ppm of the 2.0 ppm <20 selected XNXXSL1SS 5.0 to 20.0 ppm 5.0 ppm 5.0 ppm 1.0 ppm 0.6 ppm -1.0 ppm full scale range 2.0 ppm <20 ClO2 Chlorine Dioxide XNXXSX1SS NO Nitrogen Monoxide XNXXSM1SS n/a 1.00 ppm n/a 0.10 ppm 0.03 ppm -0.05 ppm n/a 100 ppm n/a 10 ppm 3 ppm -5 ppm 0.5 ppm <30 50 ppm <15 NO2 H2 H2 (High) HF Nitrogen Dioxide Hydrogen Hydrogen Hydrogen Fluoride XNXXSN1SS XNXXSG1SS XNXXSG2SS XNXXSF1SS 5.0 to 50.0 ppm 10.0 ppm 5.0 ppm 5.0 ppm 1.5 ppm -2.5 ppm n/a 1,000 ppm n/a 100 ppm 30 ppm -50 ppm n/a 10,000 ppm n/a 1000 ppm 300 ppm -500 ppm n/a 12.0 ppm n/a 1.5 ppm 0.4 ppm -0.6 ppm 5 ppm <15 500 ppm <60 5000 ppm <15 5.0 ppm 120 PH3 Phosphine XNXXSP1SS n/a 1.20 ppm n/a 0.15 ppm 0.04 ppm -0.06 ppm 0.5ppm <15 See notes and footnotes on following page <180 <180 <60 <30 <120 <30 <30 <902 <30 <240 <30 <+/-4 ppm <+/-4 @ 20 ppm <+/-20 ppm <+/-20 @ 100 ppm <+/-0.2 ppm <+/-0.20 @ 0.50 ppm <+/-0.2 ppm <+/-0.2 @ 1 ppm <+/-30% <+/-0.03 @ 0.1 ppm <+/-2 ppm <+/-2.0 @ 10 ppm <+/-0.2 ppm <+/-0.2 @ 5 ppm <+/-8 ppm <+/-8 @ 100 ppm <+/-150 ppm <+/-150 @ 1000 ppm <+/-0.5 ppm <+/-0.5 @ 1.5 ppm <+/- 0.02 ppm <+/-0.02 @ 0.15 ppm -20°C / -4°F -20°C / -4°F -10°C / 14°F -10°C / 14°F -20°C / -4°F -20°C / -4°F -20°C / -4°F -20°C / -4°F -20°C / -4°F -20°C / -4°F -20°C / -4°F 40°C / 104°F 40°C / 104°F 55°C / 131°F 55°C / 131°F 55°C / 131°F 55°C / 131°F 55°C / 131°F 55°C / 131°F 55°C / 131°F 55°C / 131°F 40°C / 104°F 15% 90% 15% 90% 15% 90% 15% 90% 15% 90% 15% 90% 15% 90% 15% 90% 15% 90% 20% 75% 10% 90% XNX Universal Transmitter Quick Start Guide Footnotes (see table on previous page): 1. Accuracy of reading at default Alarm 1 concentration (typically 10%FS or defined minimum alarm level setting, whichever greater) when operated at default full scale. 2. System conditioning may be required to achieve stated results. Contact Honeywell Analytics for details. 3. Measured using calibration flow housing at calibration flow rate (300-375 ml/min) with dry gas. Notes (see table on previous page): · Data taken at ambient conditions of 20°C, 50% RH. · Data represents typical values of freshly calibrated sensors without optional accessories attached. · Performance figures are measured by test units calibrated at 50% of full scale. · Standard temperature range for XNX EC Sensors is -20°C to +55°C; ATEX, IECEx. · Extended temperature ranges for the XNX EC Sensors are -40°C to -20°C · Accuracy between the temperatures of -40°C and -20°C is ±30% at the applied gas concentration. · Operating the XNX EC Sensors at extended temperature ranges for a prolonged time period exceeding 12 hours may cause deterioration in sensor performance and shorter sensor life. · Barometric pressure effects on the O2 sensor: The output from the O2 sensor has pressure effects of <0.1% change of output per % change in pressure. When the barometric pressure changes by ±20% the output from the O2 sensor changes <±0.4%Vol. However, the oxygen sensor shows transient behavior when subjected to a rapid change in ambient pressure due to either weather or altitude. For example, a 10KPa instantaneous positive pressure step change may cause an overscale alarm condition for a period of about 12 seconds. · Recalibration is recommended if the temperature of local environment has varied by more than ±15°C from the temperature of calibration. · Response times may increase at lower temperatures. · Contact Honeywell Analytics for any additional data or details. 61 62 10 XNX Catalytic Bead and IR Replacement Sensor Cartridges Sensor Type1, 2 Target Gas MPD-IC1 MPD-IV1 MPD-IF1 MPD-CB1 Carbon Dioxide Methane Flammables Flammables Cartridge Part No 1226-0301 1226-0299 1226-0300 1226A0359 Operating Pressure Range (kPa) 80 - 110 80 - 110 80 - 110 80 - 120 Operating Humidity Range (% RH noncondensing) 0 - 95 0 - 95 0 - 95 see footnote 4 Air Speed (m/s) 0 - 6 0 - 6 0 - 6 0 - 6 Maximum Range Selectable Range3 Increment Default Range Cal Gas Range Cal Gas P/N Cal Gas Description 5.00 %Vol 5.00 %Vol 100 %LEL 100 %LEL 1.00 to 5.00 %Vol 1.00 to 5.00 %Vol 20 to 100 %LEL3 20 to 100 %LEL3 1.00 %Vol 5.00 %Vol 1.00 %Vol 5.00 %Vol 10 %LEL 100 %LEL 10 %LEL 100 %LEL 1.50 to 3.5 %Vol Contact HA 1.50 to 3.5 %Vol GFV352 30 to 70 %LEL GFV406 30 to 70 %LEL GFV352 2.5 %VOL CO in Air 2 2.5 %VOL CH4 in Air 1 %VOL C3H8 in Air 50 %LEL CH4 in Air XNX Universal Transmitter Quick Start Guide 1Agency approved hydrogen sensors are MPD-CB1 and 705 STD. 2When ordering replacement MPD sensor cartridges, the replacement cartridge must be the same type as factory configured. Substituting a different cartridge will void agency certification. 3On XNX %LEL units carrying UL/CSA/FM certifications, the range is fixed at 100%LEL and is not adjustable. 4Humidity: 0% to 99% RH non-condensing XNX Universal Transmitter Quick Start Guide 11 Warning Messages Warning Description W001 XNX 24 VDC Supply Bad Applicable Sensors All W002 XNX Temperature Error All W003 Simulated Warning/Fault All Sensor Temperature Error Optima W005 Sensor Temperature Error Excel Sensor Temperature Error ECC Latching / Frequency of Event History Non-Latching Diagnostic Data Action For Resolution Non-latching Non-latching Non-latching Non-latching Non-latching Non-latching 2 seconds XNX supply voltage x1000 Check wire of 24V power supply to XNX as well as power supply operation. 2 seconds XNX temperature (Celsius) Check location for heat sources. Fit with sunshade or other protection. Change location of XNX. Check temperature in Info->Transmitter Status to ensure temperature is being measured properly. Enabled by user 0 Performing an alarm/fault reset will clear all simulation. XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Check location for heat sources. Fit with sunshade or other protection. Change location of XNX. Check temperature in Info->Sensor Status to ensure temperature is being measured properly. XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Check location for heat sources. Fit with sunshade or other protection. Change location of XNX. Check temperature in Info->Sensor Status to ensure temperature is being measured properly. 2 seconds Sensor temperature (Celsius) Check location for heat sources. Fit with sunshade or other protection. Change location of XNX. Check temperature in Info->Sensor Status to ensure temperature is being measured properly. 63 XNX Universal Transmitter Quick Start Guide 64 Warning Description Negative Drift W006 Negative Drift W007 Calibration Required W009 Sensor 24 VDC Supply Bad Applicable Sensors ECC, mV Optima, Excel All Optima, Excel Latching / Frequency of Event History Non-Latching Diagnostic Data Action For Resolution Non-latching Non-latching Non-latching Non-latching 2 seconds Raw gas concentration of sensor Check sensor location for external interference. Perform zero calibration. If problem persists after zero calibration and no interference exists, replace sensor. XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code Check sensor location for external interference. Perform zero calibration. If problem persists after zero calibration and no interference exists, replace sensor. 2 seconds Number of days remaining until calibration expires, negative = number of days expired Time since the last span calibration has exceeded a defined limit. Performing a successful span calibration will clear the condition. The limit is the user-defined calibration interval. W007 can be disabled by setting the calibration interval to 0. XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Check wire of 24V power supply to XNX as well as power supply operation. Also check wiring between XNX and Optima/Excel. 65 XNX Universal Transmitter Quick Start Guide Warning Description Sensor Path Obscured W010 Beam Block W011 Sensor Internal Lamp Issue W012 Excessive Float Applicable Sensors Optima Excel Optima Optima, Excel Latching / Frequency of Event History Non-Latching Diagnostic Data Action For Resolution Non-latching Non-latching Latching Non-latching XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Check location for external interference. Check sensor for dirty windows. XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Check location for external interference or obstructions in the IR path. Check sensor for dirty windows. Check Excel alignment. XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Remove and return to Honeywell for repair. XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Check sensor location for external interference, check sensor for operation and re-zero where appropriate. XNX Universal Transmitter Quick Start Guide 66 Warning Description W013 Sensor Loop Failure, (Sensor is losing/has lost mA output signal. These are detected by Optima and Excel. Applicable Sensors Optima, Excel W014 Sensor Real Time Clock issue Excel Sensor Internal Optima, Failure Excel W015 Sensor has an internal software error Excel Latching / Frequency of Event History Non-Latching Diagnostic Data Action For Resolution Latching XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Check that supply voltage is stable. Check wiring between Optima/Excel and XNX. Check loop impedance of wiring. Check that switches S3 and S4 are set correctly. If the switch settings need to be changed, power down the transmitter before changing the switch settings. Once the problem has been resolved, a soft reset must be performed for the Calibration menu to clear W013. Non-latching XNX polls sensor every 2 seconds, diagnostic controlled by sensor Sensor fault or warning code (Note 4) Reset "date and time" in Excel, re-cycle Excel power and confirm "date and time." If not retained, remove and return to Honeywell for repair. Latching and Non-latching XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Remove and return to Honeywell for repair. Latching XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Cycle Excel power and confirm "fault cleared." If not, replace sensor. 67 XNX Universal Transmitter Quick Start Guide Warning Description Applicable Sensors W016 Sensor Installation Not Complete Excel W018 General Diagnostics Optima, Excel W019 Sensor Internal 5V Power Supply Excel Defect W020 Forced mA Timeout All W021 Forced Relay Timeout All Latching / Frequency of Event History Non-Latching Diagnostic Data Action For Resolution Non-latching Non-latching Non-latching Latching Latching XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Check Excel alignment. Perform a zero calibration. XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Check sensor connections, check sensor operation, fit replacement sensor, replace personalty board. XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Remove and return to Honeywell for repair. 1 second Forced mA Indicates that a forced mA condition was left on for more than 15 minutes. No action required as mA operation will be returned to normal automatically. 1 second Forced relay status, 1=Alarm1 on, 2=Alarm2 on, 4=Fault on Indicates that a forced relay condition was left on for more than 15 minutes. No action required as relay operation will be returned to normal automatically. XNX Universal Transmitter Quick Start Guide 68 Warning Description W022 mV Sensor Calibration Needed W023 Low Optical Sample Signal W024 Reflex Failure Warning W025 Safety variable fail warning Applicable Sensors mV Excel ECC All Latching / Frequency of Event History Non-Latching Diagnostic Data Action For Resolution Latching Non-latching Latching When user changes sensor type or gas 1=new sensor, 2=changed personality, 3=changed gas Generated after accepting a new mV sensor or changing the mV sensor type or changing the mV gas selection. This is a warning to user that a span calibration should be performed. If a span calibration is not performed, the default calibration values will be used. XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Check location for external interference or obstructions in the IR path. Check sensor for dirty windows. Check Excel alignment. Check Beam Block Low Signal Percentage setting in the transmitter. Dependent on sensor, typically 8 hours; Once 0 fault is detected: every 15 minutes ECC sensor is nearing end of life. Replace sensor. Latching 2 seconds Note 3 Contact Honeyewell Analytics Service Department. XNX Universal Transmitter Quick Start Guide NOTES Note 3: Subtypes Fault 2 Event Bits Fault 3 Event Bits Decimal 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 8192 16384 32768 1 Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Hex 1 2 4 8 10 20 40 80 100 200 400 800 1000 2000 4000 8000 Description 1 = CRC error in safety critical RAM block 1 = Error reloading safety critical RAM block from EEPROM 1 = Error loading data from Personality board 1 = Excel signal level has been below the low signal level threshold for at least 24 hours 1 = Excel beam blocked 1 = Personality board error code > 0 1 = Option board error code > 0 1 = IR mA input > 1 mA and < 3.4 mA 1 = IR mA input < 1.0 mA 1 = IR forced 10 mA not within +/-1 mA 1 = gains from PGA don't match local copy 1 = error reading or writing EEPROM 1 = ECC reflex failure 1 = RAM test failure 1 = Program memory CRC failure 1 = Op code test failure Interrupt integrity test failure Note 4: Optima and Excel fault and warning codes are displayed in the Event History data field. 69 70 12 Fault Messages XNX Universal Transmitter Quick Start Guide Fault F101 F103 F104 F105 F106 F107 Description Applicable Sensors Latching / Non-Latch- ing Unexpected Sensor Reset All Non-latching XNX Temperature Error All XNX 24 VDC Supply Bad All 3.3VDC Sup- ply Bad on XNX, personality board, All or option board XNX Real Time Clock Failure All XNX Internal Failure (RAM, ROM, All EEPROM, Opcode) Non-latching Non-latching Non-latching Non-latching Non-latching except for EEPROM error Frequency of Diagnostic Event History Data ECC & mV: main loop x2; Optima & Excel: 2 seconds Note 2. Optima or Excel: Sensor fault or warning code (Note 4) 2 seconds XNX temperature (Celsius) 2 seconds XNX supply voltage x1000 2 seconds 1=XNX, 2=Personality board, 3=Option board 2 seconds Total seconds since Jan 1, 1970 At power up and 8 hours Note 3 Action For Resolution If repeated, check supply voltage, check cable loop impedance, check terminal connections Check location for heat sources. Fit with sunshade or other protection. Change the transmitter's location. Check temperature in Info->Transmitter Status to ensure temperature is being measured properly. Check the wire of the 24V power supply to the transmitter and the power supply operation. Check Transmitter Status Either clock was incorrectly set or the battery for the clock has failed. Note: the clock will stop running on January 1, 2036. Contact Honeywell Analytics' Service Department. 71 XNX Universal Transmitter Quick Start Guide Fault Description Applicable Sensors Latching / Non-Latch- ing F108 XNX mA Output Loop Failure All Latching F109 F110 Simulated Warning/ Fault All Sensor software mismatch Optima Non-latching Latching Negative Drift ECC, mV Non-latching F111 Negative Drift; may indicate a failed IR sensor Optima, Excel Non-latching F112 Sensor 24 VDC Supply Bad Optima, Excel Non-latching Frequency of Diagnostic Event History Data 2 seconds mA output error (measured mA - set mA) Enabled by user 0 Only checked at power up Sensor firmware version x10 2 seconds Raw gas concentration of sensor XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Action For Resolution Check wiring of mA output from XNX. Check that switches S1 and S2 are set correctly. Note that if F108 is not resolved quickly, an F149 (Internal Communication Failure - mA) will also be generated. When the cause of F108 is resolved, both the F108 and F149 will be cleared. Performing an alarm/fault reset will clear all simulation. Contact Honeywell Analytics' Service Department. Check sensor location for external interference. Perform zero calibration. If problem persists after zero calibration and no interference exists, replace sensor. Check sensor location for external interference. Perform zero calibration. If problem persists after zero calibration and no interference exists, replace sensor. Check the wire of the 24V power supply to the transmitter and the power supply operation. Also check the wiring between the transmitter and the Optima/Excel. XNX Universal Transmitter Quick Start Guide 72 Fault Description Applicable Sensors Latching / Non-Latch- ing F113 Sensor Internal 5V Power Supply Defect Excel Non-latching F114 Sensor Internal Lamp Issue Optima Latching F116 Sensor Internal Failure Optima, Excel Non-latching F117 Sensor Loop Failure, (Sensor is losing/has lost mA output signal. These are detected by Optima and Excel, F161 is detected by XNX and will usually occur before F117.) Optima, Excel Latching Frequency of Diagnostic Event History Data XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Action For Resolution Remove and return to Honeywell for repair. Remove and return to Honeywell for repair. Remove and return to Honeywell for repair. Check that supply voltage is stable. Check wiring between Optima/Excel and the transmitter. Check loop impedance of wiring. Check that switches S3 and S4 are set correctly. If the switch settings need to be changed, power down the transmitter before changing the switch settings. Once the problem has been resolved, a soft reset must be performed for the Calibration menu to clear F117. 73 XNX Universal Transmitter Quick Start Guide Fault Description F118 Sensor Real Time Clock issue F119 Cartridge Internal Electrical Failure Applicable Sensors Latching / Non-Latch- ing Excel Non-latching ECC, mV Non-latching Frequency of Diagnostic Event History Data XNX polls sensor every 2 seconds, diagnostic controlled by sensor Sensor fault or warning code (Note 4) XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Note 5 F120 No Sensor ECC, mV, Optima, Excel Non-latching 2 seconds Note 2 F121 Wrong Cartridge, error loading sensor parameters F122 General Diagnostics All Non-latching Optima, Excel Non-latching At power up and when cartridge is 0 changed XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Action For Resolution Reset "date and time" in Excel, recycle Excel power, and confirm "date and time. If not retained, remove and return to Honeywell for repair. Check cartridge connections, check sensor operation, fit replacement cartridge, replace personality board. Indicates a loss of communication with the sensor. Check that the sensor type indicated in the part number matches the installed hardware. Check the wiring between ECC sensors or Optima/Excel and the XNX. Contact Honeywell Analytics' Service Department. Check sensor connections, check sensor operation, fit replacement sensor, replace personalty board. XNX Universal Transmitter Quick Start Guide 74 Fault Description Sensor Temperature Error F123 Sensor Temperature Error Sensor Temperature Error F125 Calibration Required F126 Sensor Path Obscured Applicable Sensors Latching / Non-Latch- ing Optima Non-latching Excel Non-latching ECC Non-latching All Non-latching Optima Non-latching Frequency of Diagnostic Event History Data Sensor fault or warning code (Note 4) XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) 2 seconds Sensor temperature (Celsius) 2 seconds Number of days remaining until calibration expires, negative = number of days expired XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Action For Resolution Check location for heat sources. Fit with sunshade or other protection. Change location of the transmitter. Check temperature in Info->Sensor Status to ensure temperature is being measured properly. Check location for heat sources. Fit with sunshade or other protection. Change location of the transmitter. Check temperature in Info->Sensor Status to ensure temperature is being measured properly. Check location for heat sources. Fit with sunshade or other protection. Change location of XNX. Check temperature in Info->Sensor Status to ensure temperature is being measured properly. Time since the last span calibration has exceeded a defined limit. Performing a successful span calibration will clear the condition. The limit is the maximum calibration interval. Check location for external interference. Check sensor for dirty windows. XNX Universal Transmitter Quick Start Guide Fault Description F127 Beam Block F128 Sensor Installation Not Complete F130 Option Communication Failure F133 Not used Applicable Sensors Latching / Non-Latch- ing Excel Non-latching Excel Non-latching All Non-latching Frequency of Diagnostic Event History Data Action For Resolution XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Check location for external interference or obstructions in the IR path. Check sensor for dirty windows. Check Excel alignment. XNX polls sensor every 2 seconds, diagnostic frequency controlled by sensor Sensor fault or warning code (Note 4) Check Excel alignment. Perform a zero calibration. 2 seconds Option module ID: 0=None, 1=Foundation Fieldbus, 2=Modbus, 3=Relay Check that installed option matches the option indicated in the XNX part number. If the option has been changed, the new option must be set up in Information>Transmitter Data as described in the manual. F143 Stabilization Timeout All Latching 2 seconds Warm up time (seconds x100) Cycle power, contact Honeywell Analytics' Service Department if problem persists. 75 76 Fault Description F145 Reflex Failure Applicable Sensors Latching / Non-Latch- ing ECC Non-latching Frequency of Diagnostic Dependent on sensor, typically 8 hours; Once fault is detected: every 15 minutes Event History Data nA/mV Action For Resolution ECC sensor is no longer functioning properly. Replace sensor. F146 Unknown Sensor Failure Optima, Excel Non-latching 2 seconds Sensor fault or warning code (Note 4) Contact Honeywell Analytics' Service Department. XNX Universal Transmitter Quick Start Guide F148 F149 F150 Internal option board hardware All failure Internal 4-20 mA monitoring circuit communication All failure mA Output Monitor Communications All Watchdog Error F151 Sensor Module Type Changed ECC Non-latching 2 seconds Option board error status (Note Contact Honeywell Analytics' Service 6) Department. Non-latching 3.366 seconds 0 Contact Honeywell Analytics' Service Department. Non-latching 138 us Non-latching 2 seconds Communication error count Contact Honeywell Analytics' Service Department. Module type: 0=None, 1=ECC, 2=mV, 3=Excel, 4=Optima, 5=Generic mA For ECC: Perform Accept New Sensor function, if problem persists contact Honeywell Analytics' Service Department. For others, contact Honeywell Analytics' Service Department. 77 XNX Universal Transmitter Quick Start Guide Fault Description Applicable Sensors Latching / Non-Latch- ing F152 Option Module Configuration Error All Latching F153 Signal/Data mismatch error on IR personality Optima, Excel Non-latching F154 mA Input Diagnostic Failure Optima, Excel Latching F155 Generic mA Sensor Generic Type Error mA Non-latching F156 mV Current Control Failure mV Non-latching F157 Sensor Drift Fault ECC, mV Non-latching Frequency of Diagnostic Event History Data Action For Resolution Only at powerup or every 125 ms when no option board detected Option module ID: 0=None, 1=Foundation Fieldbus, 2=Modbus, 3=Relay Confirm option properly installed, reconfigure unit. 2 seconds Digital sensor reading Check wiring to Optima/Excel. In particular, check the white wire between XnX and Optima/Excel. Note: power must be cycled to reset F153 after correcting the cause. 5 minutes after power up and then every 8 hours Input mA Contact Honeywell Analytics' Service Department. 2 seconds Input mA Indicates that mA input from sensor is less than 3 mA. Check wiring between XNX and sensor. Also check the switches S3 and S4 are set correctly. If the switch settings need to be change, power down the XNX before changing the switch settings. If wiring and switches are okay, replace sensor. Main loop x16 constant current A/D input mV Check that correct mV sensor type is selected. Check wiring between XNX and sensor. If sensor type and wiring are okay, replace sensor. 2 seconds Current baseline Perform zero calibration. If problem persists, replace sensor. XNX Universal Transmitter Quick Start Guide 78 Fault Description F158 Sensor/Personality Part Number mismatch Applicable Sensors Latching / Non-Latch- ing All Non-latching F159 Option Part Number Mismatch All Non-latching F160 Hardware Diagnostic Failure ECC, mV Non-latching F161 mA Input Indicates Fault Optima, Excel Non-latching Error reloading F162 safety critical RAM All block F163 Interrupt integrity fault All Non-latching Non-latching Frequency of Diagnostic Event History Data Action For Resolution "ECC & mV: main loop x2; Optima & Excel: 2 seconds" Entire personality part # Check that installed option matches the option indicated in the XNX part number, check wiring to Optima/Excel. Only at powerup or every 125 ms when no option board detected Entire option part # Check that installed option matches the option indicated in the XNX part number, check wiring to Optima/Excel. Main loop x2 Gain1 high byte, Gain2 low byte Replace defective EC cartridge or mV personality board. 1 second Input mA Indicates mA input from Optima/Excel is below 1 mA, indicating a fault in the sensor. Any other fault will also trigger this fault, so check for additional faults in event history to determine specific issue. If no other faults indicated, check wiring between Optima/Excel and XNX. Also check that switches S3 and S4 are set correctly. 2 seconds Note 3 Contact Honeywell Analytics' Service Department. Main loop Note 3 XNX will reset if more than 600,000 successive errors occur. 79 XNX Universal Transmitter Quick Start Guide Fault Description F164 mV sensor failure F165 mA Calibration failure Applicable Sensors Latching / Non-Latch- ing Frequency of Diagnostic Event History Data mV Latching 1 second Sensor fault or warning code (Note 4) DAC: Digital to Analog Converter (4-20 mA output) ADC: Analog to Digital Converter (4-20 mA internal feedback) 0 OK 1 DAC 4 mA point is too low 2 DAC 4 mA point is too high all Latching 2 seconds 4 DAC 20 mA point is too low 8 DAC 20 mA point is too high 16 ADC 4 mA point is too low 32 ADC 4 mA point is too high 64 ADC 20 mA point is too low 128 ADC 20 mA point is too high Action For Resolution Check sensor connections, check sensor operation, replace sensor, replace personality board. Indicates that 4-20 mA calibration failed and discarded. Events history parameter indicates which calibration point has failed. If 4-20 mA calibration fails with F165, no changes take place so the 4-20 mA calibration output stays as it was. Check 4-20 mA loop resistance. Repeat 4-20 mA calibration. The fault clears itself after a successful 4-20 mA calibration. XNX Universal Transmitter Quick Start Guide 80 Notes Note 2: Decimal 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 8192 16384 32768 Spi Event Bits Description SPI1 Starting TX SPI1 transmitting falling clock edge, 0 = rising edge SPI1 port open, 0 = closed SPI1 no response SPI1 ECC no response SPI1 missing data Not used SPI3 Starting TX SPI3 transmitting falling clock edge, 0 = rising edge SPI3 port open, 0 = closed Not used SPI2 Starting TX Note 4: Optima and Excel fault and warning codes are displayed in the Event History data field. Note 3: Decimal 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 8192 16384 32768 Spi Event Bits Description SPI1 Starting TX SPI1 transmitting falling clock edge, 0 = rising edge SPI1 port open, 0 = closed SPI1 no response SPI1 ECC no response SPI1 missing data Not used SPI3 Starting TX SPI3 transmitting falling clock edge, 0 = rising edge SPI3 port open, 0 = closed Not used SPI2 Starting TX 81 XNX Universal Transmitter Quick Start Guide Note 5: Subtypes ECC Fault Subtypes mV Fault Subtypes Decimal 1 2 4 8 16 32 64 128 1 2 4 8 16 32 64 128 Description I2C error reading or writing EEPROM GALPAT RAM test failure Program memory CRC failure Opcode test failure Can't adjust PGA or EEPROM value doesn't match digital pot Reserved Reserved GALPAT RAM test failure in common area I2C error reading or writing EEPROM GALPAT RAM test failure Program memory CRC failure Opcode test failure Can't adjust PGA or EEPROM value doesn't match digital pot RAM safety variable failure Interrupts integrity failure Stack overflow/underflow failure Note 6: Relay Option Board Error Status Decimal 1 2 4 8 16 32 64 128 Description Didn't receive STX or ETX Received undefined command Exceeded maximum data bytes Write collision or buffer overrun CRC error in SPI packet Stack overflow or underflow Program memory CRC error Galpat RAM test failure 13 Informational Messages Number Description Contents of Data Field I001 Unused I002 Force Relay Mode Started Bitpattern for relays. (E.G. 7.0 ==All) I003 Force Relay Mode Ended. N/A I004 Force mA Mode Started Force current. (E.G. 20.0) I005 Force mA Mode Ended N/A I006 Short-Term Inhibit Started N/A I007 Short-Term Inhibit Ended N/A I008 Long-Term Inhibit Started N/A I009 Long-Term Inhibit Ended N/A I010 mA Output Recalibrated N/A I011 Bump Test Started N/A I012 Bump Test Timed Out N/A I013 Bump Test Completed Concentration < Al1 Peak concentration observed I014 Bump Test Completed Al1 < Concentration < Al2 Peak concentration observed I015 Bump Test Completed. Al2 < Concentration Peak concentration observed I016 Zero Calibration Successful N/A I017 Zero Calibration Failed Error code I018 Calibrate Span Successful 1 of 2 Percent change in span factor from previous I019 Calibrate Span Successful 2 of 2 Absolute span factor I020 Calibrate Span Failed Error code I021 Calibrate Span Timeout N/A I022 Password Changed 1,2 or 3 (access level) I023 Performing Soft Reset N/A I024 Alarms Configured Latching N/A I025 Alarms Configured Non-Latching N/A I026 AlarmRelaysConfiguredNormallyEnergized N/A I027 Alarm Relays Configured Normally DeEnergized. N/A I028 Fieldbus Address Changed New address (e.g. 15) I029 Fieldbus Speed Changed New speed (e.g. 19200) I030 Sensor Type Changed iCurrentCalGlobalID I031 Gas Selection Changed iCurrentCalGlobalID I032 Time For Beam Block Fault Changed iBlockFltTime I033 Time For Fault Detection Changed iOtherFltTime I034 Level For Low Signal Fault Changed fLowSignalLevel I035 Invalid Path Length Written fPathLen I036 Path Length Changed fPathLen 82 XNX Universal Transmitter Quick Start Guide Number Description Contents of Data Field I037 mA for Inhibit Changed f_mA_Flt_Step[0] I038 mA for Warning Changed f_mA_Flt_Step[1] I039 mA for Overrange Changed f_mA_Flt_Step[2] I040 mA for Fault Changed f_mA_Flt_Step[3] I041 mA for Low Signal Changed f_mA_Flt_Step[4] I042 mA for Blocked Beam Changed f_mA_Flt_Step[5] I043 Concentration for mA Full Scale Changed fDisplayRange I044 Instrument Id Changed N/A I045 Measuring Units Changed iMeasurementUnits I046 Alarm 1 Reconfigured for Increasing Concentrations N/A I047 Alarm 1 Reconfigured for Depleting Concentrations N/A I048 Alarm 2 Reconfigured for Increasing Concentrations N/A I049 Alarm 2 Reconfigured for Depleting Concentrations N/A I050 Alarm 1 Value Changed fAlarmThres[0] I051 Alarm 2 Value Changed fAlarmThres[1] I052 Clock Set N/A I053 Date Format Changed iDateFormat I054 Sensor Boots N/A I055 Unused I056 Sensor RTC Adjusted Error in seconds or +/-999 if large I057 Fault Set Latching I058 Fault Set Non-Latching I059 LCD Heater On I060 LCD Heater Off I061 Personality Power Up Sensor type I062 Option Power Up Option type I063 Loaded Same Cell I064 Loaded Changed Cell I065 Loaded Changed Gas I066 Option Type Changed I067 HART Address Changed I068 HART Mode Changed XNX Universal Transmitter Quick Start Guide 83 14 Control Drawings 84 XNX Universal Transmitter Quick Start Guide XNX Universal Transmitter Quick Start Guide 85 86 XNX Universal Transmitter Quick Start Guide 87 XNX Universal Transmitter Quick Start Guide Gas Type H2S(L) H2S(H) Sensor Part No. S3KXSH1SS or XNXXSH1SS, XNXXSH1FM S3KXSH2SS or XNXXSH2SS S3KXSH3SS or H2S(LL) XNXXSH3SS S3KXSF1SS or HF XNXXSF1SS S3KXSM1SS or NO XNXXSM1SS S3KXSS1SS or SO2(L) XNXXSS1SS S3KXSS2SS or SO2(H) XNXXSS2SS Gas Type O2 Sensor Part No. S3KXSO1SS or XNXXSO1SS, XNXXSO1FM S3KXSA1SS or NH3(L) XNXXSA1SS NH3(H) CL2(H) S3KXSA2SS or XNXXSA2SS S3KXSL1SS or XNXXSL1SS S3KXSL2SS or CL2(L) XNXXSL2SS CLO2 S3KXSX1SS or XNXXSX1SS S3KXSN1SS or NO2 XNXXSN1SS Gas Type CO H2(L) Sensor Part No. S3KXSC1SS or XNXXSC1SS, XNXXSC1FM S3KXSG1SS or XNXXSG1SS H2(H) S3KXSG2SS or XNXXSG2SS S3KXSR1SS or HCL XNXXSR1SS S3KXSY1SS or HCN XNXXSY1SS S3KXSZ1SS or O3 XNXXSZ1SS S3KXSP1SS or PH3 XNXXSP1SS 88 XNX Universal Transmitter Quick Start Guide XNX Universal Transmitter Quick Start Guide 89 90 XNX Universal Transmitter Quick Start Guide 15 Certification Labels Enlarged View Figure 52. XNX-UT**-****** Configuration XNX Universal Transmitter Quick Start Guide 91 92 Model Number XNX-AM**-***** GOST approval SN Format XXXXXX YY WW NNNN Prod Code Year Week Unit Supply Voltage and Power Model Type Dependent XNX Universal Transmitter Quick Start Guide INMETRO approval ATEX Protection (Method, Protection Level, and Temperature) DEKRA EXAM ATEX Certi cate Number Standard Oxygen and Toxic Gas Performance Certi cate Number XNX-AM**-***** Configuration XNX Universal Transmitter Quick Start Guide Figure 54. XNX-BT**-***** Configuration 93 16 Specifications Electrical Operating Voltage EC/mV: 16V to 32V (24V nominal) ** Startup/Normal values ** IR: 18V to 32V (24V nominal) ** Startup/Normal values ** Configuration Max Power Inrush Power Consumption XNX EC XNX mV 6.2 w 6.5 w <1A, <10ms@24VDC <750mA <2ms@24VDC XNX IR (Optima) 9.7w <1A, <10ms@24VDC XNX IR (Excel) 13.2w <1A, <10ms@24VDC Crimp style pluggable with retaining screws, 12-28 AWG (2.5 to 0.5mm2) with Shorting Jumpers: 14-28 AWG (2.0 to 0.5mm2) Termination NOTE: to maintain EMC integrity, wiring must be shielded by either an integral shield or run through conduit or pipe. Shield should provide Signal 90% coverage. Standard HART® over 3-wire 4-20mA (sink, source or isolated) Optional Modbus® over RS-485 20 mA HART over 3-wire 4-20mA (sink, source, or isolated) compliant with NAMUR NE43 Cable Ports 5 (2 right, 2 left, 1 bottom) Available in ¾" NPT, or M25 RecommendedCable See Section 4.2 Distance Considerations for Installation Construction Material LM25 Aluminum, painted (SS316 painted optional) Dimensions 159 x 197 x 113.8 mm / 6.138 x 7.75 x 4.48 inches Weight 2.27 kg (5 lb) Aluminum 5 kg (11 lb) Stainless Mounting XNX Enclosure Integral Mounting Lugs for Wall- or Optional Pipe-Mount, Optional Wall/Ceiling Bracket User Interface Standard Custom Backlit LCD, magnetic wand access Optional HART Handheld with IS Port Environmental - Operating IP Rating IP66 Transmitter: -40°C to +65°C (-40°F to +149°F) Temperature* MPD**-CB1: -40°C to +65°C (-40°F to +149°F) MPD**-I**: -20°C to +50°C (-4°F to +122°F) Humidity 0 to 99% RH non-condensing Pressure 80 kPa to 120 kPa Air Speed 0-6 m/sec *Operating temperatures will be limited by the sensors. See tables 6.2.2, 6.2.3, and 6.2.4 in the XNX Technical Manual for more information. Environmental - Storage Temperature -40°C to +65°C / -40°F to +149°F Humidity 0 to 99% RH non-condensing Unpowered battery life: (Real Time Clock) 3 years at rated storage temperature 94 XNX Universal Transmitter Quick Start Guide Hazardous Area Approvals XNX-UT**-***** UL Classified and CSA Listed (see notes below) Class I, Div. 1 Groups B, C & D Class I, Zone 1 Groups IIB + H2 UL Classified Class II, Div. 1 Groups F & G, Class II, Zone 20 & 21 FM Approvals Listed AEx d IIB + H2 T6 -40 ºC Tamb 65 ºC AEx d [ia IIC] IIB + H2 T6 -40 ºC Tamb 65 ºC (XNX UT*E-***** & XNX-UT*-*H****) XNX-AM**-***** UL/Demko 09 ATEX 0809943X / IEC Ex UL 09.0010X II 2 G Ex d IIB + H2 T6 (Tamb -40 ºC to +65 ºC) IP 66 II 2 D Ex tb IIIC T85 C Db XNX-AM*E-***** & XNX-AM*-*H**** II 2 (1)G Ex d [ia IIC Ga] IIB + H2 T6 (Tamb -40 ºC to +65 ºC) IP 66 II 2 (1)D Ex tb [ia IIIC Da] IIIC T85 Db XNX-BT**-***** UL Classified Class I, Div. 1 Groups B, C & D Class I, Zone 1 Groups IIB + H2 Class II, Div. 1 Groups F & G, Class II, Zone 20 & 21 INMETRO TUV 12.1018X Ex d IIB + H2 T4 Gb IP 66 -40 ºC ta +65 ºC Ex d [ia IIC Ga] IIB + H2 T4 Gb IP 66 -40 ºC ta +65 ºC (XNX BT*E-***** & XNX-BT*-*H****) FM Approvals Listed AEx d IIB + H2 T6 -40 ºC Tamb 65 ºC AEx d [ia IIC] IIB + H2 T6 -40 º Tamb 65 ºC (XNX BT*E-***** & XNX-BT*-*H****) NOTES: 1. Thetemperatureclass(T6)islimitedtoT4whentheMPDsensorisattachedlocallytothetransmitter. 2. XNXECcartridgesandRemoteMountKithavebeenevaluatedbyUnderwritersLaboratories(UL)to Canadian National Standards. 3. CSA Listing is only to Class I, Division 1 does not include Class II, Div.1 approval 4. Peer to peer and multi-drop network (daisy chained) HART, Modbus®, and FoundationTM Fieldbus configurations have not been evaluated by CSA to the requirements of CSA 22:2 No. 152 for Combustible Gas Detection and may be used only for diagnostics and data collection. Performance Approvals See section 6.3 of the XNX Technical Manual, Certifications by Part Number, for other approvals. Communication Options Relays Type: 3 form "C" SPCO contacts for alarm and fault indication. Rating: 250 VAC, 5A/24 VDC, 5A (2 Alarm, 1 Fault) A remote reset is provided to silence alarms. Foundation fieldbus, Modbus, and relay options ae mutually exclusive. Modbus® Modbus/RTU over RS-485 physical layer. Interface isolated; includes switchable 120 Ohm termination resistor. Baud rates: 1200 to 38,400; 19,200 default. Foundation Fieldbus, Modbus, and relay options are mutually exclusive. Fountation Fieldbus H1 Physical Layer. 31.25 kbit/s Manchester encoded signal. AMIS-49200 Fieldbus MAU (media access unit). SPC4-2 Fieldbus Controller. Do not use Fieldbus communication in hazardous areas. Foundation Fieldbus, relay, and Modbus options are mutually exclusive. XNX Universal Transmitter Quick Start Guide 95 17 EC Declaration of Conformity EC Declaration of Conformity The undersigned of For and on behalf of the importer Honeywell Analytics Inc 405 Barclay Boulevard Lincolnshire, Illinois 60069 United States Declares that the products listed below Life Safety Distribution AG Javastrasse 2 8604 Hegnau Switzerland XNX UNIVERSAL TRANSMITTER The XNX Universal Transmitter range of fixed gas detectors is used to monitor areas where flammable, oxygen deficiency and toxic gases may pose a hazard to working environments. Are in conformity with the provisions of the following European Directive(s), when installed, operated, serviced and maintained in accordance with the installation/operating instructions contained in the product documentation: 2004/108/EC EMC Directive 94/9/EC ATEX Directive Equipment for use in Potentially Explosive Atmospheres And that the standards and/or technical specifications referenced below have been applied or considered: Standard EN 50270: 2006 EN 60079-0: 2012 EN 60079-1: 2007 Description Electromagnetic Compatibility Electrical apparatus for the detection and measurement of combustible gases, toxic gases or oxygen Electrical apparatus for explosive gas atmospheres: General requirements Electrical apparatus for explosive gas atmospheres: Flameproof enclosures "d" Product Part Numbers (*=all versions) XNX-****-***** XNX-AM**-***** XNX-AM**-***** Notified Body UL-Demko UL-Demko EN 60079-11: 2012 Electrical apparatus for explosive gas atmospheres: intrinsic safety "i" EN 60079-26: 2007 Explosive atmospheres -- Part 26: Equipment with equipment protection level (EPL) Ga XNX-AM*E-*HNNN, XNXAM**-*H***, XNX-LHO with XNX-AM**-*N*** XNX-****-***** UL-Demko UL-Demko EN 60079-31: 2009 EN 60529: 1991/ A1:2000 EN 60079-29-1:2007 EN50104:2010 EN 50271:2010 EN 45544:2000 Explosive atmospheres -- Part 31: Equipment dust ignition protection by enclosure "t" XNX-AM**-***** UL-Demko Degrees of protection provided by enclosures Electrical apparatus for the detection and measurement of flammable gases - Part 4: Performance requirements for group II apparatus indicating a volume fraction up to 100% lower explosive limit Electrical Apparatus for the detection and measurement of Oxygen. Performance requirements and test methods Electrical apparatus for the detection and measurement of combustible gases, toxic gases or oxygen - Requirements and tests for apparatus using software and/or digital technologies Workplace atmospheres - Electrical apparatus used for the direct detection and direct concentration measurement of toxic gases and vapors. Parts 1-4 XNX-AM**-***** XNX-AM*I-**NNN with Searchpoint Optima Plus, XNX-AM*V-**CB1 XNXAM*V-NNN With MPDAMCB1 or Sensepoint XNX-AM*E-**** with XNXXSO1SS O2 Cartridge XNX-AM*I-**NNN with Searchpoint Optima Plus, XNX-AM*V-**CB1 XNXAM*V-NNN With MPDAMCB1 or Sensepoint XNX-AM*E-**** with XNXXSH*SS, H2S cartridge, XNXXSC1SS CO Cartridge UL-Demko Dekra Exam Dekra Exam Dekra Exam Dekra Exam 96 XNX Universal Transmitter Quick Start Guide Notified Body for Quality Assurance Notification:: Baseefa Ltd Rockhead Business Park, Staden Lane Buxton, Derbyshire, SK17 9RZ. Notified Body Number: 1180 Quality Assurance Notification Number: Baseefa ATEX 5989 Notified Body for ATEX Examination: UL International DEMKO A/S Lyskaer 8, P.O. Box 514 DK-2730 Herlev, Denmark Notified Body Number: 0539 Certificate Number: 09ATEX0809943X Type Approval: II 2 G Ex d IIB+H2 Gb IP-66, II 2 D Ex td IIIC Db, II 2 (1) G Ex d [ia IIC] IIB+H2 Gb IP-66, II 2 (1) D Ex td [ia Da ] IIIC Db DEKRA EXAM GmbH Dinnendahlstrasse 9 D-44809 BOCHUM, Germany Notified Body Number: 0158 Certificate Number: BVS 10 ATEX G 001; PFG 10 G 002 X Year of CE marking: 2009 Signature: Name: Paul Silva Position: Date: Regulatory Compliance Manager 5th December 2012 Declaration Number: XNX EC -007 Declaration of Conformity in accordance with EN ISO/IEC 17050-1:2010 XNX Universal Transmitter Quick Start Guide 97 Find out more www.honeywellanalytics.com Contact Honeywell Analytics: Americas Honeywell Analytics 405 Barclay Boulevard Lincolnshire, IL 60069 USA Tel: +1 847 955 8200 Toll free: +1 800 538 0363 Fax: +1 847 955 8208 detectgas@honeywell.com Europe, Middle East, Africa Life Safety Distribution AG Wilstrasse 11-U11 CH-8610 Uster Switzerland Tel: +41 (0)44 943 4300 Fax: +41 (0)44 943 4398 gasdetection@honeywell.com Technical Services ha.global.service@honeywell.com www.honeywell.com Asia Pacific Honeywell Analytics Asia Pacific #508, Kolon Science Valley (1) 187-10 Guro-Dong, Guro-Gu Seoul, 152-050, Korea Tel: +82 (0)2 2025 0307 Fax: +82 (0)2 2025 0329 analytics.ap@honeywell.com Please Note: While every effort has been made to ensure accuracy in this publication, no responsibility can be accepted for errors or omissions. Data may change, as well as legislation, and you are strongly advised to obtain copies of the most recently issued regulations, standards and guidelines. This publication is not intended to form the basis of a contract. 1998-0744 Revision 11.1 March 2013 ©2012 Honeywell AnalyticsAdobe PDF Library 10.0.1