Owner's Manual for HARVEST TEC models including: 201SS Small Square Baler Precision Moisture Sensing Kit, 201SS, Small Square Baler Precision Moisture Sensing Kit, H2O Sensor
Product Manuals - Harvest Tec
30 apr 2022 — Page. Introduction. 3. Requirements & Tools Needed. 3. Installation of Star Wheels. 4. Two-Tie Balers. 4. Three-Tie Balers. 4. Control Box Installation.
File Info : application/pdf, 17 Pages, 1.15MB
DocumentDocumentOwner's Manual H2O Sensor - Model 201SS & 200DM Small Square Baler Precision Moisture Sensing Kit H2O Sensor-Owners-201SS-19-Imp&Metric 4/22 DECLARATION OF INCORPORATION MANUFACTURER: Harvest Tec Inc. 2821 Harvey St. P.O. Box 63 Hudson, WI 54016, U.S.A. REPRESENTATIVE ESTABLISHED IN COMMUNITY: Profitable Farming Company Middle Barlington, Roborough Winkleigh, Devon, EX19 8AG ENGLAND The person above certifies and declares that: VIRTUAL MACHINE: Equipment mounted on a farm press to monitor moisture. MODEL: H2O Sensor-Owners-201SS-19-Imp&Metric BRAND: Harvest Tec SERIAL NUMBER: This Harvest Tec moisture system meets the Directive 2006/42/EC of the European Parliment and the Council of 17 May 2006 and other applicable European Directives including Directive 2014/53/EU on the Radio Equipment Directive and 2014/30/EU. The Harvest Tec moisture system will be turned on after being installed on a farm press which has been declard in conformity with the Machinery Directive. Person in the community authorized to provide information on the partly completed machinery and making this statement: Richard Snell, President, Profitable Farming Company Signed on May 21, 2011: Middle Barlington, Roborough Winkleigh, Devon, EX19 8AG ENGLAND 2 H2O Moisture Owner's Manual Table of Contents Introduction Requirements & Tools Needed Installation of Star Wheels Two-Tie Balers Three-Tie Balers Control Box Installation End of Bale Sensor Installation - 200FCA (Optional) Dye Marker Installation - 200DM (Optional) Wiring Diagram Downloading H2O App Screen Definitions Operation Reading Moisture Moisture Range Dye Marker System Dye Sprayer Override H2O Firmware Update through App Pin Outs Parts Breakdown Star Wheels Control Box & Harnesses Fixed Chamber End of Bale Sensor Kit Precision Moisture Dye Marker Warranty Statement Page 3 3 4 4 4 5 5 6 7 8 8 9-11 9 9 10 10 11 12 13-15 13 13 14 15 16 Introduction Congratulations and thank you for purchasing a Harvest Tec H2O Moisture Sensing Kit Model 201SB system. Please read this manual carefully to ensure correct steps are taken to attach the system to the baler. This system is designed to read moisture at levels of 5-33%. Requirements The app will support operation of the current operating system and one previous version for both Apple and Android devices. **It is recommended for proper communication that the original phone/tablet power cable is used. Many lower cost power cables do not meet requirements to properly charge and communicate to the Harvest Tec H2O module. Tools Needed SAE wrench set Standard screw driver Side cutter Hammer Measuring tape SAE socket set Drill bit set Center punch 3 Installation of Star Wheels Two-Tie Balers Only The pair of star wheels will need to mount on the bottom side as close to the front of the bale chute as possible and at least 3/8" (10mm) away from any metal. They will need to maintain a safe distance away from the twine. Depending on the baler model the star wheels can mount in front of the needle arm Option A (below) if there is space available. When there is not enough room for the star wheel use Option B The star wheels will require two holes to be drilled per block, when drilling make sure to keep the wheel square to the bale chamber. Any angle will cause stress on the wheel and will eventually cause the wheel to work itself out of the block. Some balers may require a notch cut on the bottom of the bale chamber to mount the star wheels as close to the front of the chamber as possible. Use the supplied bolts and place the head inside of the bale chamber. Next attach 001-6707ES to the outside of the chamber. Then attach the star wheels to the bolts followed by the flat washer, lock washer, and nut. First, remove the cover from the star wheel block and use a 1/4" (7mm) nut driver to remove the nut from the electronic swivel. Next, run the star wheel sensor wire through the black grommet and place the eye terminal on the star wheel sensor. Tighten the eye loop with the nut on the sensor and put the star wheel cover back on the base. Next, tighten the grommet to form a tight seal around the wire. Secure the harness to the baler to avoid moving parts. Option A Option B Three-Tie Balers Only When using a three-tie baler the star wheels will need to be mounted on the top of the bale chamber as close to the knotters as possible (shown below). Use the instructions above for proper star wheel installation. 4 Control Box Installation Locate a safe location in the cab of the tractor to place the control box (006-2473SB). Recommended location is as close to the tablet or phone being used to control the system. Connect the Power Harness (006-2470P) and the Baler Power Communication Harness (006-2470SS). The control box (006-2473SB) is equipped with a green light to indicated both power and connection. Plug the tablet/phone cord into the communication port (closest to light) and indicated by: 006-2473SB Slow Blink System has power but not connected to phone or tablet. Solid Green Device is connected. **It is recommended for proper communication that the original phone/tablet power cable is used. Many lower cost power cables do not meet requirements to properly charge and communicate to the Harvest Tec H2O module. End of Bale Sensor Installation 200FCA (Optional) The end of bale sensor is used to determine when the baler needle arm moves. With this information the system is able to show the average moisture of the previous bale. Part number for kit is 200FCA Mount the 006-7400 sensor to the mounting bracket 001-4648RB as shown below. Mount the assembly on the right side of the baler chamber. The face of the sensor needs to be parallel to the arm attached to the needles. *Note: The bracket may need to be slightly bent for the proper positioning. Mark and drill two 3/8" (10mm) holes. Install the sensor using two 5/16" x 1" allen head bolts, locks, and nuts. The end of the sensor needs to be no greater than 1/4" (7mm) away from the needle arm. Tighten nuts on sensor after adjustment. The harness will need to be routed toward the harness at the tongue of the baler. Secure with cable ties and take care to avoid pinch points. The harness extension (006-7400EXT) may need to be used. 006-4648RB 006-7400 5 Dye Marker Installation 200DM (Optional) Locate the dye marking kit tank and pump assembly (005-9015). Identify a suitable mounting location for the tank away from moving parts and hydraulic lines on the baler. Be sure to mount the tank within 10' of the connection on the Baler Pwr/Comm Harness (006-2470SS), wiring details in the wiring diagram. Note: The mounting location will potentially be different for the tank on each baler model. Due to various baler designs and modifications, Harvest Tec does not offer a specific mounting location for each baler model. Once a mounting location has been identified, mount the tank vertically as shown (right) with the tank lid on the top using the included hardware. Next locate the dye marking spray assemblies shown (below). Nozzle straps should be placed directly above star wheels so spray will be applied on the top of the bale in the twine grooves. *Small square and Large square balers must us the brass tip (004-TX-5) Mount the second tip assembly on the left side of the baler in a similar position to allow the tip to spray the bale. Routing the Hose Using the supplied 1/4" hose (002-9006) connect to the pump and secure with the hose clamps (003-9002). Route the hose to each tip assembly by using the 1/4" Barbed Tee (003-T1414) to go to each side of the baler. Be sure to avoid moving parts. 6 Wiring Diagram 1. Connect the power harness (006-2470P) to the tractor convenience outlet keyed power switch using the red wire with fuse to the positive side and the black wire to the negative. a. Any modifications of the power harness will void the warranty. Contact Harvest Tec before modifications are made. 2. The power harness (006-2470P) will mount on the tractor connected to the control box (006-2473SB) with the 12-pin male deutsch connection and the opposite end down to the draw bar. 3. Connect the Baler Pwr/Comm Harness (006-2470SB) to the power harness (006-2470P). 4. Route the Pwr/Comm Harness (006-2470SS) on the baler to each moisture sensor on both sides of bale chamber, sensors are pn 030-4642UX. 5. Connect the USB charging/comm cord for the phone or tablet being used to that device and the 201 control box (006-2473SB). 6. When using a Dye Marker, the End of Bale Sensor kit will need to be added to the system in order to see when needle arm cycles. Part number (200FCA). Connect the sensor to the End of Bale (EOB) connection on the Baler Pwr/Comm Harness (006-2470SS). 7. When using the optional Dye Marker (200DM) connect 4 pin round end of the H2O harness (006-2470C) to the Dye Marker (DM) connection on the (006-2470SS) harness. Then connect the two straight spade connections with only the white wire to the push switch (006-2850). The remaining two connections with 90-degree female spades will connect to the pump. System wiring diagram 201 Control Box 006-2473SB H2O Wired Power Harness 006-2470P Phone or Tablet (not included) Phone or Tablet USB charging/comm cable (not included) Power Terminals (Connect to keyed power source) Baler Pwr/Comm Harness 006-2470SS End of Bale Sensor 006-7400 (Complete Kit 200FCA) *Required when using Dye Marker H2O Harness (10') 006-2470C Dye Marker (200DM) Moisture Star Wheel 030-4642UX *If needed an optional 8' Pwr/Comm harness extension is available (not included), part number 006-2470BL2. 7 Downloading H2O App The H2O App is available on any Apple or Android device running with the current operating system software and one previous version. Download the app by searching for H2O Sensor. App icon shown right. Screen Definitions Main Screen Brightness Adjustment Tap to switch between day and night time brightness Current Moisture Reading Information will display once hay enters the bale chamber Connection Signal - When connection is made with the control box light will turn Green Red Not Connected Green - Connected Current App Version (example) Settings Screen Dye Marker System Settings Tab Select to switch to Settings Screen On / Off Slide Slide to the right to turn On Setting. The bar will turn red or green (dependent on device) Home Tab Select to change to Home Screen App Version Serial Number of System 8 Operation After installation of the H2O app, turn the system on by turning the key in the tractor on. When the connection is made the green light on the control box will illuminate. Reading Moisture Moisture Range 5-33% When hay begins to enter the bale chamber, current moisture will be displayed If the moisture being read is Less Than 5% the reading will appear as shown above If the moisture being read is Greater Than 33% the reading will appear as shown above 9 Operation (continued) Dye Marker System When using the dye marker turn on the setting as shown and select the desired moisture to mark a bale. *Bales at or above this moisture level will be marked. Dye Marker icon will now appear on the home screen. The last bale moisture will be highlighted in red and the bale will be marked at or above the set moisture. Dye Marker Notes · When the Dye Marker is activated by the moisture setting it will spray 3 seconds once per End of Bale (EOB) cycle. After an EOB signal the dye marker is then reset to be able to spray again for 3 seconds once on the next bale. · A full tank of dye is estimated to mark 50-60 bales. Dye Marker Override If you would like to mark a bale for any reason, press the bale icon which will cause it to turn green. When the manual override is used the last bale moisture will not highlight in red. The manual spray function can be used on a bale as many times as preferred in 3 second intervals. 10 H2O Firmware Update through App When there is an update available for the H2O system the following information will appear, and the steps listed will need to be followed. Once an operator downloads the app update (internet connection required) the "update available" symbol will appear along with the version number of the available update once connected to the system. At this point the system can run without updating if the operator chooses. The icon will simply remain on the screen. Once the operator decides to perform the software update, they will press the version number or upload arrow to begin. Internet connection is not required to perform the update to the module once the app is downloaded Once the update is initiated, the system will enter update mode The status light will turn red A green loading symbol will begin to circulate on the screen A status bar with then appear to show the update progress This can take 3-5 minutes to load software Once the status bar load completely, the system will boot back up The status light will again turn green The updated version number will be shown at the bottom of the screen **It is recommended for proper communication that the original phone/tablet power cable is used. Many lower cost power cables do not meet requirements to properly charge and communicate to the Harvest Tec H2O module. 11 Pin Outs H2O Wired Moisture Control 006-2473SB Pin 1 Red Module Power Pin 2 Red/Black EOB + Pin 3 Black EOB - Pin 4 Grey Left Moisture Sensor Pin 5 Brown Right Moisture Sensor Pin 6 Purple EOB Signal Pin 7 Yellow CAN + Pin 8 Green CAN - Pin 9 Red/White Dye Marker 12V + Pin 10 Black/White Dye Marker 12V - Pin 11 Blue Dye Marker Prime Pin 12 Black Ground H2O Wired Power Harness 006-2470P Pin 1 Red Module Power Pin 2 Red/Black EOB + Pin 3 Black EOB - Pin 4 Grey Left Moisture Sensor Pin 5 Brown Right Moisture Sensor Pin 6 Purple EOB Signal Pin 7 Yellow Not Used Pin 8 Green Not Used Pin 9 Red/White Dye Marker 12V + Pin 10 Black/White Dye Marker 12V - Pin 11 Blue Dye Marker Prime Pin 12 Black Ground Baler Communication Harness 006-2470SS Pin 1 Red/Black EOB + Pin 2 Black EOB - Pin 3 Purple Left Moisture Sensor Pin 4 Grey Right Moisture Sensor Pin 5 Brown EOB Signal Pin 6 Red/White Dye Marker 12V + Pin 7 Black/White Dye Marker 12V - Pin 8 Blue Dye Marker Prime End of Bale Sensor (EOB) 006-2471B Pin 1 Brown EOB + Pin 2 Blue EOB - Pin 3 N/A Not Used Pin 4 Black EOB Signal Dye Marker H2O Harness 006-2470C Pin 1 Red DS + Pin 2 Black DS - Pin 3 White DS Prime Pin 4 N/A Not Used 12 1 2 5 6 3 4 7 8 1 3 2 4 1 3 2 4 Parts Breakdowns Star Wheel assembly 030-4642UX 4 2 5 1 7 8 9 10 11 3 6 Ref Description Part# Qty 1 Star Wheel 006-4642US 1 Star Wheel w insert (includes 1, 8, & 030-4642US hardware) 2 Dust Seal (per side) 006-4642DSL 2 3 Wiring Grommet 008-0821A 1 4 Block 006-4642UB 1 5 Thrust Washer 006-4642TA 2 6 Thrust Bearing 006-4642TB 1 7 3/4" Short Nut 006-4642U 1 8 Swivel Insert 006-4642B 1 9 Rotary Swivel 006-4642A 1 10 Gasket 006-4642UG 1 11 Block Cover 006-4642UC 1 Hardware kit (items 2, 5, 6, 7) 006-4642UK NP Spacer Plate 001-6707ES 2 Star wheel assembly 030-4642UX 2 *Optional Twine Guard-Right 001-4644 *Optional Twine Guard-Left 001-4644 *Can be added if twine excessively makes contact with star wheels 13 Control Box & Harnesses Ref Description Part # Qty 1 Baler Pwr/Comm Harness 006-2470SS 1 2 201 Series Control Box 006-2473SB 1 3 Tractor Power Harness 006-2470P 1 Optional 8' power/comm harness extension 006-2470BL2 Fixed Chamber End of Bale Sensor Kit 1 3 2 Ref Description Part # Qty 1 End of Bale Sensor 006-7400 1 2 End of Bale Bracket 001-4648RB 1 Ref Description Part # Qty 3 EOB Extension 006-7400EXT 1 Complete Kit 200FCA 14 H2O Dye Marker 1 2 9 8 7 6 5 4 3 11 10 12 13 14 Assembly Example Ref Description Part # Qty 1 H2O Harness (10') 006-2470C 1 2 Tank & Pump 005-9015 1 3 Nozzle Cap 004-4723 4 4 Tip - Brass 004-TX-5 2 5 Tip Strainer (Green) 004-1203-100 2 6 Nozzle Body 004-4722 2 7 Nozzle Holder 001-4215 2 Ref Description Part # Qty 8 1/4" Street Elbow 003-SE14F 2 9 Check Valve 007-1207VB 2 10 1/4" Straight Fitting 003-A1414VB 2 11 Push Switch 006-2850 1 12 1/4" All Barb Tee 003-T1414 1 13 Mini Hose Clamp 003-9002 6 14 1/4" Hose 002-9006 40 NP Red Dye 009-0800 1 NP End of Bale Sensor Kit 200FCA 1 Complete Assembly 030-200DM 15 Harvest Tec Inc. Warranty and Liability Agreement Harvest Tec, Inc. will repair or replace components that are found to be defective within 12 months from the date of manufacture. Under no circumstances does this warranty cover any components which in the opinion of Harvest Tec, Inc. have been subjected to negligent use, misuse, alteration, accident, or if repairs have been made with parts other than those manufactured and obtainable from Harvest Tec, Inc. Our obligation under this warranty is limited to repairing or replacing free of charge to the original purchaser any part that in our judgment shows evidence of defective or improper workmanship, provided the part is returned to Harvest Tec, Inc. within 30 days of the failure. If it is determined that a non-Harvest Tec branded hay preservative has been used inside the Harvest Tec applicator system where the failure occurred, then Harvest Tec reserves the right to deny the warranty request at their discretion. Parts must be returned through the selling dealer and distributor, transportation charges prepaid. This warranty shall not be interpreted to render Harvest Tec, Inc. liable for injury or damages of any kind, direct, consequential, or contingent, to persons or property. Furthermore, this warranty does not extend to loss of crop, losses caused by delays or any expense prospective profits or for any other reason. Harvest Tec, Inc. shall not be liable for any recovery greater in amount than the cost or repair of defects in workmanship. There are no warranties, either expressed or implied, of merchantability or fitness for particular purpose intended or fitness for any other reason. This warranty cannot guarantee that existing conditions beyond the control of Harvest Tec, Inc. will not affect our ability to obtain materials or manufacture necessary replacement parts. Harvest Tec, Inc. reserves the right to make design changes, improve design, or change specifications, at any time without any contingent obligation to purchasers of machines and parts previously sold. Revised 4/17 HARVEST TEC, INC. P.O. BOX 63 2821 HARVEY STREET HUDSON, WI 54016 USA PHONE: 715-386-9100 FAX: 715-381-1792 Email: info@harvesttec.com 16 17Microsoft Word for Microsoft 365