Warranty Information - Polivac International
User Manual for POLIVAC models including: Predator MK II, Carpet Extractor Machine, Predator MK II Carpet Extractor Machine
5 Predator MKII Side Control Panel 1. 240-Volt 10 AMP power inlet socket. 2. Pump or heater selector switch. 3. Water pump power switch. 4. Vac motor #4 power switch. Figure #3 5. Vac motor #5 power switch.
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DocumentDocumentPolivac Predator MK II Carpet Extractor Machine Operations Manual & Trouble Shooting Guide 1 now you are ready to clean remove from skid connect the power turn pump switches and vacuum switches on on at a time. fill the solution tank connect solution and vaccuum hoses connect the wand 2 This is an introduction on the use of the Polivac Predator MK II Carpet Extraction unit. Directions for Use (Please refer to picture as well in next page) 1. Connect 240v extension cable from power source to #1 (Figure 3) power socket on unit. 2. Now connect the Male end of solution hose to Female solution outlet on the front of the unit (FIGURE 1). 3. Connect the Female solution end to the Male fitting on the trigger of the steam cleaning wand (FIGURE 2). 4. Ensure dump valve and booster inlet are closed, if these are not in use. 5. Fill machine with either cold or hot water. We always recommend pre-spraying the carpet rather than use of Chemical solutions and powders run through the machine, for a number of reasons, 1st this gives better results as the 2nd when you extract with fresh water, you chemical has had time to "work" on the carpets, remove more chemical residue which prevents re-soiling and chemical build up. Finally, it extends the life of your pump, the use of high alkaline chemicals can cause premature failure not covered by warranty. NEVER USE FLAMABLE LIQUIDS OR SOLVENTS IN THE STEAMCLEANER 6. The heater switch #2 (Figure 3) can now be selected and as power is connected the switch will light up RED and this will commence the heater working. ` 7. Water is now being heated up. 8. Connect the G Vac hose to the domes nose and the other end to the wand end. (FIGURE 1, 2) 9. Change position of the rocker switch #2 (Figure 3) to "Pump" position. Then press pump "Round" #3 (Figure 3) switch and vacuum "Round" #4&5 (Figure 3) switches accordingly. switch on the dirt water pump "Round" switch at the same time (if it has an auto empty unit installed). 10. Dirt water will steadily suck into the machine with vacuum motors working. Once dirt water reaches the optimum level in the recovery tank, whole machine will stop. This optimum level is controlled by a float switch installed in the recovery tank. 11. Customer should push all round buttons to off position and should empty the dirt water tank before bringing the machine back to operations. 12. No need to follow step # 10 for auto carpet extractor, as these varieties will automatically empties the recovery tank using auto empty pump installed in the machine. 13. MK2 & MK3 Auto has a monel screen installed in the recovery tank in order to stop finer dirt goes in the auto empty pump. It is important to clean this monel screen regularly to turn the auto empty function efficiently. 3 FIGURE 1 Solution Hose Vacuum Hose · Connect the supplied hoses to the above pictured connection. To connect the solution hose, push the sleeve back on the brass socket insert the male plug then release. · To connect the vacuum hose just insert the black hose cuff into plastic pipe. FIGURE 2 Pressure Hose Vacuum hose · Connect the female solution hose fitting to the male wand connector and slide the cuff over the end of the wand. · You may need to replace trigger kit. PPR180A PPR178A PPR179 4 Predator MKII Side Control Panel 1. 240-Volt 10 AMP power inlet socket. 2. Pump or heater selector switch. 3. Water pump power switch. 4. Vac motor #4 power switch. Figure #3 5. Vac motor #5 power switch. 6. Machines operating hour timer. 7. Thermal pump overload reset switch. Predator MKII Pressure Control Figure 4 1. Pressure increase/decrease regulator knob. 2. Solution Outlet (for connection to high pressure hose). 3. Pressure Gauge. 4. Dump Valve. 5 Predator MKII Dump Valve · To release captured wastewater lift handle as shown in diagram. · Water will drain & then depress the handle down to reseal. Predator MKII Booster inlet Figure 5 shows booster inlet in the closed position Figure 6 shows inlet opened to connect the vac hose and booster box. Inlet opens by hand only and will close itself after use. A standard wand only requires 350 to 400 psi, any more may result in unnecessary damage to the wand and trigger system. It is recommended that the upholstery tool or stair tool pressure is 150 psi. To measure the pressure, engage the trigger on your device then adjust accordingly using the pressure control knob. 6 General Maintenance & Troubleshooting Guide Maintenance The key to keeping the unit in good working order is general maintenance. Follow the below procedure for best result with unit. · Must Empty dirt water and clean water from tanks after each use. 1. Water filter · Clean Monel screen and filter basket 2. Lint deflector · Clean the filter screen if any dirt stuck there as it will affect suction power 3. Oil level · Check oil level of the predator pump. If less, then please fill to half level. Oil of the pump need to be changed every 500 hours for the predator 4. Floor tool · Remove built up Lint from the opening of the wand. · Please change jets of the wands when required (when tips of the jets worn out pressure would drop, and user will notice unusual spray of solution). 5. Vac motors · No maintenance can be done but use Antifoam to prevent chemical and water entering motors and causing faults. Troubleshooting Fault Remedy 1. No Power to unit · Check power cable and power from source · Check water in the front tank. If full, then machine stops completely 2. Heater not working · Check pump/heater switch is switched to heater and not pump · Check water in the front tank. If full, then machine stops completely 3. Pump not working · Check pump/heater switch is switched to pump and not heater check thermal reset button and depress to engage. · Check water in the back tank. If water is less than the float switch level, then pump does not work 4. No water coming from floor tool · pump is running · Check water level is enough · Check floor tool jets for blockage · Check water tanks filter for blockage · Check hose connection of the solution hose 5. Vac motors not working · Check both switches are on Glowing Red · Check water in the front tank. If full, then machine stops completely 6. Vac motors is working but less suction · Check dome lid is on correctly and sealing Ensure waste dump valve is complete shut · Ensure booster box is complete shut (figure # 5) 7 PREDATOR MKII CABINET ASSEMBLY 8 PREDATOR MKII CABINET ASSEMBLY No Code Description 1 PPR001 Cabinet 2 PPR028 Dump Valve 3 PPR030 Gasket 4 PPR029 Dump Valve Spout 5 PPR031 Nut 6 PPR027 Dome 7 PPR047 Rubber Seal 8 PPR002 Continental Trim 9 PPR049 Vent Grill White 10 PPR114 Dome Latch 11 PPR252 Screw 12 PPR014 Handle Assembly 15 PPR013 Filter Screen 16 PPR144 Float Switch 17 PPR177 Screw 18 PPR104 Washer 19 PPR096 Nut 20 VLB608 Rubber Washer 21 PPR103 M8 x 30 mm 22 PPR135 Loop 23 AAA500 Screw 24 PVS037 Nut No Code Description 25 PVT018 Piano Hinge 26 AAK838 Rivet 27 PPR003 Pinch Weld 28 PPR005A Switch Guard Alloy 29 PPR245 PredatorMKII Label 30 PPR128 Washer 31 PVT025 Washer 32 PPR090 Bolt 33 AAA354 M6 Nyloc 34 PPR212 Screw 35 PPR095 M4 NYLOC 9 PREDATOR MKII MOTOR PUMP FRAME ASSEMBLY 10 PREDATOR MKII CABINET ASSEMBLY No Code Description No Code Description 1 PPR032 Monel Screen 23 PPR018 Pump 2 PPR059 Reducer 24 PPR090 Bolt 3 PPR054 Nut 25 PPR016 Castor Wheel W/Break 4 AAG470 Washer 1/2"x1" Zinc 26 PVT029 Screw 5 PPR051 Brass Barb 27 PPR006 Front Frame 6 PPR042 Clamp 28 PPR090 Bolt 7 PPR039 Hose 29 PPR009 Wheel Plate 8 PPR017 Drive Motor 30 AAA354 Nut 9 AAA354 Nut 31 PPR090 Bolt 10 PPR007 Rear Frame 32 PPR005 Side Frame 11 PPR008 Motor Plate 33 AAA354 Nut 12 PPR102 Split Pin 34 SK006 Bolt 13 PPR011A Long Axle585mm 35 AAG365 Washer 14 AAG480 Washer 36 SLB043 Nut 15 PPR015 Tyre 250x4 37 PPR053 Brass Elbow 16 GAS049 5/16"x3/4" Set Screw 38 PPR058 Reducing Plug 17 GAS045 Spring Washer 39 PPR038 Hose Tail Female 18 PPR128 Washer 40 PPR256 Brass Elbow 19 PPR093 Bolt 41 PPR051 Brass Barb 3/8 X 1/4 20 PPR010 Cross Bar 42 PPR257 Solenoid 21 PPR005 Side Frame 43 PPR065 Reducer 3/8 X 1/4 22 AAA354 Nut 11 PREDATOR MKII UNDERCARRIAGE ASSEMBLY 12 PREDATOR MKII UNDERCARRIAGE ASSEMBLY PARTS LIST No Code Description No Code Description 1 PPR025 Heater Element 26 PPR184 VacMotor Mount Spring 2 PPR144 Float Switch 27 COM086 Rubber Seal 3 PPR044 Muffler End Cap 28 PPR236 Brass Elbow 4 PM037 50mm Vac Pipe 29 PPR020 Pressure Gauge 5 PPR043 Hose Clamp 40-55 30 PVT029 S/S Self Tap Screw 6 AAK838 Pop Rivet 31 PPR235 Gauge to Unloader Hose 7 PPR004 Kick Plate 32 PPR237 Brass Elbow 8 PPR095 NYLOC Nut 33 PPR061 Brass Elbow 9 PPR138 Round Ferrite 34 SK0065 Brass Reducer 10 PVT025 Stainless Washer 35 PPR080 Brass Connector 11 PPR098 Pan Phillips 36 PPR252 Screw 12 PPR048 Inlet Socket 37 PPR248 Knob Unloader 13 PPR130 Rocker Switch 38 PPR060 Brass Elbow 14 PPR022 Round Switch 39 PPR058 Brass Reducer 15 PPR023 Hour Meter 40 PPR037 Hose End 16 PPR124A Therm. OverloadM06 41 PPR021 Unloader 17 PPR095 NYLOC Nut 42 PPR052 Brass Barb 18 PVS424A Base Brace 43 PPR042 Hose Clamp 13-20 19 PPR134 RFI Filter 44 PPR039 Red Hose 3/8" 20 BV018 Screw 45 PPR042 Hose Clamp 13-20 21 PPR129 Relay 240V 46 PPR051 Brass Barb 22 PPR043 Hose Clamp 40-55 47 AAG470 Washer 23 PPR040 Silver Flexi Hose 48 PPR054 Nut 24 PPR046 75mm Muffler Pipe 49 PPR133 Inlet Booster Box 25 PM005 3 Stage Vac Motor 13 WARRANTY POLICY 1. When a warranty repair is requested, the purchaser must first contact any of Polivac's authorized Service Centres with proof of purchase and details of the alleged defect. In most instances, the request for warranty brought to the attention of our Service Centres or Agents is handled in a prompt routine manner with no question as to its validity. However, some requests for warranty are not justified. In these cases, product owners will be made aware that the premature failure of their product was the result of a cause not covered by Warranty. 2. The Polivac warranty covers only DEFECTIVE MATERIAL and/or DEFECTIVE WORKMANSHIP. It does not cover labour. 3. Polivac products are warranted for twelve (12) months from date of purchase by the original purchaser against faulty workmanship or material. The warranty covers only the replacement, repair or adjustment of any part which in the opinion of Polivac fails because of a fault in materials or workmanship: a) drive motors carry one (1) year warranty b) bodies of carpet extraction products and vacuum cleaners carry a three (3) years conditional warranty. c) battery warranty of twelve (12) months is as provided by the manufacturer. Terms available on request. 4. Where the product has been rented out by a Hire or similar company, the warranty period is reduced to three (3) months. 5. This warranty does not cover service calls, travelling time or consumable parts - e.g. drive belts, chains, flexible skirts or hoses, dust bags, mains lead, brushes, buffers, buffer strips, sanding discs, light bulbs, nozzles, filters, pressure pumps, piston seals, diaphragms, squeegees and like items. 6. In the case of proprietary components used by the manufacturer in the product, such as engines, electrical motors, chargers and the like, Polivac will pass on any warranty provided by the manufacture of such items. 7. Accidental damage, abuse, misuse or neglect of the product is not covered by warranty. 8. Fair wear and tear and where the product has been used other than for the purpose for which it was designed is not covered by warranty. 9. Use of non-approved chemicals and detergents in the product will void the warranty. 10. Products that have been modified are not covered by warranty. 11. Products that have not been serviced at their recommended intervals by an authorised Polivac Service Centre or Agent are not covered by warranty 12. Damage to, or failure of, the product which has resulted from low or high voltage, the use of an incorrectly sized extension lead, or a coiled electrical extension lead is not covered by warranty. 13. Repairs carried out on the product by any person other than an authorized Polivac repairer will void the warranty. 14. All freight charges to and from the manufacturer, agent or service centre will be the responsibility of the distributor. 15. A charge for traveling time and labour will be applicable for on-site warranty service. 16. Polivac reserves the right to replace defective parts of the product with parts or components of similar quality, grade and composition where an identical part or component is not available. Goods presented for repair may be replaced by refurbished goods of the same type rather than being repaired. POLIVAC WARRANTY IS SUBJECT TO THE LAWS AND REGULATIONS OF THE INDIVIDUAL STATES AND COMMONWEALTH TERRITORIES OF AUSTRALIA. THIS WARRANTY IS NOT TRANSFERRABLE. https://polivac.com.au/supports/warranty-information/ Polivac International Standard Warranty Terms (v2) pg. 1 14