P65Warnings.ca.gov
Owner's Manual for CHAMPION POWER EQUIPMENT models including: Portable Generator, 11500 Starting Watts, 9200 Running Watts
MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
SAVE THESE INSTRUCTIONS. Important safety instructions are included in this manual. REV 100110-20210202. 11500 Starting Watts / 9200 Running Watts.
File Info : application/pdf, 32 Pages, 7.35MB
DocumentDocumentOWNER'S MANUAL & OPERATING INSTRUCTIONS 11500 Starting Watts / 9200 Running Watts Electric Start PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual. Li da ty Ga 3mited War r an r a Yea r · n t ía Añ os Limi t a 100110 MODEL NUMBER REV 100110-20210202 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.com AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents. Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: · Product Info & Updates · Tech Bulletins · Frequently Asked Questions · Product Registration or Call our Customer Care Team Toll-Free at: 1-877-338-0999 Parts Ordering: Mon Fri 8:30 AM 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 *We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover. 100110 11500 Starting Watts / 9200 Running Watts Electric Start PORTABLE GENERATOR TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . 2 Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety Label Locations. . . . . . . . . . . . . . . . . . . 5 Controls and Features . . . . . . . . . . . . . . . . . . . . . 6 Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Power Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Parts Included . . . . . . . . . . . . . . . . . . . . . . . . 8 Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . 8 Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Remove the Generator from the Shipping Carton . 9 Install the Wheel Kit . . . . . . . . . . . . . . . . . . . . 9 Install the Support Leg . . . . . . . . . . . . . . . . . . 9 Connect the Battery . . . . . . . . . . . . . . . . . . . . 9 Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . 10 Add Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Generator Location . . . . . . . . . . . . . . . . . . . . 12 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Surge Protection . . . . . . . . . . . . . . . . . . . . . . 12 Starting the Engine . . . . . . . . . . . . . . . . . . . . 12 Connecting Electrical Loads . . . . . . . . . . . . . . 13 Stopping the Engine . . . . . . . . . . . . . . . . . . . 13 Do Not Overload Generator . . . . . . . . . . . . . . . 14 Capacity . . . . . . . . . . . . . . . . . . . . . . . . . 14 Power Management . . . . . . . . . . . . . . . . . . 14 Operation at High Altitude . . . . . . . . . . . . . . . 14 GFCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Maintenance and Storage . . . . . . . . . . . . . . . . . . 16 Engine Maintenance . . . . . . . . . . . . . . . . . . . 16 Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . 16 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . 16 Spark Arrester . . . . . . . . . . . . . . . . . . . . . 17 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 17 Adjustments . . . . . . . . . . . . . . . . . . . . . . . 17 Maintenance Schedule. . . . . . . . . . . . . . . . 17 Generator Maintenance . . . . . . . . . . . . . . . . . 17 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Generator Storage . . . . . . . . . . . . . . . . . . . 18 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Charge the Battery . . . . . . . . . . . . . . . . . . 18 Disconnect the Battery . . . . . . . . . . . . . . . 18 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Engine Specifications . . . . . . . . . . . . . . . . . . 19 Generator Specifications . . . . . . . . . . . . . . . . 19 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . 19 Maintenance Valve Clearance . . . . . . . . . . . . . 19 An Important Message About Temperature . . . . 19 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . 20 Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . 21 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Engine Parts Diagram . . . . . . . . . . . . . . . . . . 23 Engine Parts List . . . . . . . . . . . . . . . . . . . . . 24 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . 25 INTRODUCTION ENGLISH 100110 Introduction Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. Every effort has been made to ensure the accuracy and completeness of the information in this manual, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice. Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always error on the side of caution when operating the product to ensure no accidents, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET product for years to come. Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries. Champion Power Equipment Support 1-877-338-0999 Model Number 100110 Serial Number Date of Purchase Purchase Location For Oil Type see `Add Engine Oil` section. For Fuel Type see `Add Fuel` section. 1 100110 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER CAUTION DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. NOTE If you have questions regarding your generator, we can help. Please call our help line at 1-877-338-0999 CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. 2 SAFETY RULES WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate generator outdoors only in a well ventilated area. DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE: using a generator indoors CAN KILL YOU IN MINUTES. DANGER Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. WARNING Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. 3 ENGLISH 100110 DANGER Generator produces powerful voltage. DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are worn, damaged or frayed. DO NOT operate generator in wet weather. DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking. Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system. WARNING Sparks can result in fire or electrical shock. When servicing the generator: Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers. WARNING Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact. DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling. Maintain at least 5 ft. (1.5 m) of clearance from combustible materials. WARNING Medical and Life Support Uses. In case of emergency, call 911 immediately. NEVER use this product to power life support devices or life support appliances. NEVER use this product to power medical devices or medical appliances. Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency. 100110 ENGLISH DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel: Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes. When starting the generator: DO NOT attempt to start a damaged generator. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the generator is resting firmly on level ground. When operating the generator: DO NOT move or tip the generator during operation. DO NOT tip the generator or allow fuel or oil to spill. When transporting or servicing the generator: Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire. When storing the generator: Store away from sparks, open flames, pilot lights, heat and other sources of ignition. WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov SAFETY RULES WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result. When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback. DO NOT start or stop the engine with electrical devices plugged in. CAUTION Exceeding the generator's running capacity can damage the generator and/or electrical devices connected to it. DO NOT overload the generator. Start the generator and allow the engine to stabilize before connecting electrical loads. Connect electrical equipment in the off position, and then turn them on for operation. Turn electrical equipment off before stopping the generator. DO NOT tamper with the governed speed. DO NOT modify the generator in any way. CAUTION Improper treatment or use of the generator can damage it, shorten its life and void your warranty. Use the generator only for intended uses. Operate only on level surfaces. DO NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively 4 SAFETY RULES ENGLISH 100110 Safety Label Locations These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Champion Power Equipment's customer service department for possible replacement. 1035-L-SF-C A B C C D E A WARNING ADVERTENCIA AVERTISSEMENT DO NOT TOUCH! Operation of this equipment may create sparks that can start Exhaust gases, muffler fires around dry vegetation. A spark arrestor may be and engine components required. The operator should contact local fire agencies for are extremely HOT and laws and regulations relating to fire prevention requirements. cause burns. If installed, clean every 100 hours or every season. ¡NO TOCAR! Los gases de La operación de este equipo puede producir chispas que pueden provocar escape, el silenciador y los incendios alrededor de la vegetación seca. Un supresor de chispas puede que compnonentes del motor están sea necesario. El operador debe comunicarse con las agencias locales de extremadamente CALIENTES y bomberos para las leyes y reglamentos relativos a los requisitos de prevención causan quemaduras. de incendios. Si está instalado, limpie cada 100 horas o cada temporada. NE PAS TOUCHER! Les gaz Cet équipement peut créer des étincelles et provoquer un incendie dans la d'échappement, le silencieux végétation sèche. Un pare-étincelles peut être requis. L'utilisateur doit et les pièces du moteur sont communiquer avec le service d'incendie local pour connaître les lois et extrêmement CHAUDS et les règlements en matière de prévention des incendies. Si elle est peuvent causer des brûlures. installée, nettoyez la génératrice toutes les 100 heures ou chaque saison. GN-SF-T-002.1 B CAUTION PRECAUCIÓN MISE EN GARDE A transfer switch MUST be used when connecting generator to a building's electrical system. See Owner's Manual. Es OBLIGATORIO usar un interruptor de transferencia cuando se conecte el generador al sistema eléctrico de un inmueble. Vea el manual del propietario Le commutateur de transfert DOIT être utilisé pour connecter la génératrice au système électrique d'un immeuble. Consulter le manuel du propriétaire. C DANGER GN-SF-E-005.1 PELIGRO GN-SF-S-005B.1 FOR USE IN A WEATHER-PROTECTED AREA ONLY. DO NOT EXPOSE TO RAIN. PARA USO EN AREAS DESPEJADAS SOLAMENTE. NO EXPONGA A LA LLUVIA. WHEN STORING GASOLINE, PROPANE (LPG) OR EQUIPMENT WITH FUEL IN IT: Store away from furnaces, stoves, water heaters or other appliances that have a pilot light or other ignition source because they can ignite the fuel. WARNING CUANDO ALMACENE GASOLINA, GAS PROPANO (GLP) O EQUIPO CON COMBUSTIBLE ADENTRO: Almacene fuera de hornos, estufas, calentones de agua, o otros aparatos que tengan luz piloto o otra fuente de encendido por que pueden encender el combustible. ADVERTENCIA Read and follow all operating instructions before running engine. Lea y acate todas las instrucciones de operación antes de encender el motor. Gasoline and propane (LPG) are extrememely flammable. Check for spilled fuel or fuel leaks. If one is found, shut off fuel supply and stop engine immediately. Allow to cool at least 2 minutes before refueling. Operating of this equipment may create sparks that can start fires around dry vegetation. A spark arrester may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. CAUTION FOR ELECTRICAL EQUIPMENT ONLY. La gasolina y el gas propano (GLP) son extremadamente inflamables. Verifique si hay combustible derramado o fugas de combustible. Si una es encontrada, apague el suministro y pare el motor inmediatamente. Permita que se enfrié por los menos 2 minutos antes de reabastecerlo. La operación de este equipo puede originar chispas que pueden crear incendios cerca de la vegetación seca. Es posible que se requiera un parachispas. El operador deberá comunicarse con los organismos locales encargados de combatir incendios para conocer las leyes o reglamentos relacionados con los requisitos para prevenir incendios. PRECAUCIÓN PARA EQUIPOS ELÉCTRICOS SOLAMENTE. MINIMUM1,D'E5M D SPACE MINIMU 1,5M ESPACIO MÍNIMO 5 MFT.CLEARANCE E UNLEADED FUEL ONLY. Minimum octane rating of 87. Maximum 10% ethanol. GASOLINA REGULAR SOLAMENTE. 87 octanos como mínimo. Máximo de etanol de 10%. ESSENCE SANS PLOMB SEULEMENT. Indice d'octane minimal de 87. Maximum 10 % d'éthanol. 1110-L-OP-B 5 100110 ENGLISH CONTROLS AND FEATURES Read this owner's manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 2 3 4 5 8 7 6 (1) Fuel Tank 7.7 gal. (29 L) capacity fuel tank. (2) Choke Used to start the engine. (3) Fuel Valve Used to turn fuel supply on and off to engine. (4) Air Cleaner Protects the engine by filtering dust and debris from the intake air. (5) Recoil Starter Used to manually start the engine. (6) Oil Filler Cap Check and fill engine oil level. (7) Battery Used to start the engine. Provides 12V DC to the electric starter and receiver control module. (8) Power Panel See "Power Panel" section. 6 CONTROLS AND FEATURES Power Panel 1 2 3 4 ENGLISH 100110 3 A B 5 6 7 (1) Ignition Switch Used to start or stop the generator. (2) Intelligauge with Power Meter Five mode digital meter for displaying running hours, total time, voltage, hertz and wattage output. (3) Circuit Breakers Protects the generator against electrical overloads. (4) 120/240 Volt AC, 30 Amp Twist-Lock Receptacle (NEMA L14-30R) May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, single phase 60 Hz electrical loads. (5) Ground Terminal Consult an electrician for local grounding regulations. (6) 120/240 Volt AC / 50 Amp Receptacle (NEMA 14-50R) May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, single phase 60 Hz electrical loads. (7) 120 Volt AC, 20 Amp Duplex (2) (GFCI 5-20R) May be used to supply electrical power for the operation of 120 Volt AC, single phase 60 Hz electrical loads. 7 100110 ENGLISH Parts Included Your 100110 gasoline generator ships with the following parts: Wheel Kit 9.5 in. (24.1 cm) Wheel. . . . . . . . . . . . . . . . . . . 2 Pin Roll Ø16 x Ø10 x 107 (for Wheel). . . . . . . . . . 2 "R" Shape Pin Ø2 x 33 . . . . . . . . . . . . . . . . . . . 2 Support Leg w/Vibration Mounts . . . . . . . . . . . . . 1 Flange Bolt (M8x16 for Support Leg) . . . . . . . . . . 2 Flange Lock Nut (M8) . . . . . . . . . . . . . . . . . . . . 2 Other Oil . . . . . . . . . . . . . . . . . . . . . . . . 1.2 qt. (1.1 L) Oil Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Screw/Washer (M5x10 for Battery) . . . . . . . . . . . 2 Flange Lock Nut (M5) . . . . . . . . . . . . . . . . . . . . 2 CONTROLS AND FEATURES (Battery Bolts) 8 ASSEMBLY ENGLISH 100110 Your generator requires some assembly. This unit ships from our factory without oil and fuel. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Install the Support Leg 1. Attach the support leg to the generator frame with flange bolts (M8x16) and flange lock nuts (M8). 2. Tip the generator slowly so that it rests on the wheels and support leg. Remove the Generator from the Shipping Carton 1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the generator. 3. Carefully cut each corner of the box from top to bottom. Fold each side flat on the ground to provide a surface area to install the wheel kit and support leg. Install the Wheel Kit CAUTION The wheel kit is not intended for over-the-road use. 1. Before adding fuel and oil, tip the generator on it's side. 2. Slide the wheel pin roll through the wheel from the outside. 3. Slide the wheel pin roll through the mount point on the frame. 4. Secure with the R-Pin Ø2 x 33. 5. Repeat steps 2-4 to attach the second wheel. Connect the Battery 1. Remove the protective cover from the red (+) lead on the battery. 2. Attach the red (+)lead to the red (+) terminal on the battery with the screw/washer (M5x10) and secure with the flange lock nut (M5). 3. Repeat steps 1-2 for the black () battery lead. 9 100110 ENGLISH ASSEMBLY Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE The recommended oil type is 10W-30 automotive oil. 1. Place the generator on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Add up to 1.2 qt. (1.1 L) of oil (included) and replace oil fill cap/dipstick. DO NOT OVERFILL. 4. Check engine oil level daily and add as needed. MAX OIL DIP STICK NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. CAUTION The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level. Add Engine Oil Cont'd. NOTE Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals. NOTE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. NOTE We consider the first 5 hours of run time to be the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary and help seat piston rings. After the 5 hour break-in period, change the oil. Recommended Engine Oil Type 10W-30 5W-30 10W-40 5W-30 Full Synthetic °F -20 0 20 40 60 80 100 120 °C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9 Ambient temperature NOTE Weather will affect engine oil and engine performance. Change the type of engine oil used based on weather conditions to suit the engine needs. NOTE Synthetic oil may be used after the 5 hour initial break-in period. Using synthetic oil does not increase the recommended oil change interval. Full synthetic 5W-30 oil will aid in starting in cold ambient <5ºC (41ºF) 10 ASSEMBLY ENGLISH 100110 Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 87 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended. Fuel can be forced out of the tank as a result of expansion if it is overfilled, and can affect the stable running condition of the product. When filling the tank, it is recommended to leave enough space for the fuel to expand. Add Fuel Cont'd. NOTE Our engines work well with 10% or less ethanol blend fuels. When using blended fuels there are some issues worth noting: Ethanol-gasoline blends can absorb more water than gasoline alone. These blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor. With gravity-fed fuel supplies, this compromised fuel can be drawn into the carburetor and cause damage to the engine and/or potential hazards. There are only a few suppliers of fuel stabilizer that are formulated to work with ethanol blend fuels. Any damages or hazards caused by using improper fuel, improperly stored fuel, and/ or improperly formulated stabilizers, are not covered by manufacture's warranty. It is advisable to always shut off the fuel supply, run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days. 6. Screw on the fuel cap and wipe away any spilled fuel. CAUTION Use regular unleaded gasoline with a minimum octane rating of 87. Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. WARNING Do not mix oil and gasoline. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for fuel expansion. DO NOT pump gas directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank. WARNING Failure to properly ground the generator can result in electric shock. A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes. Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling. 11 100110 ENGLISH OPERATION Generator Location NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times. (Even while not in operation) Generators must have at least 5 ft. (1.5 m) of clearance from all combustible material. In addition to clearance from all combustible material, generators must also have at least 3 ft. (91.4 cm) of clearance on all sides to allow for adequate cooling, maintenance and servicing. Generators should never be started or operated in the back of a SUV, camper, trailer, in the bed of a truck (regular, flat or otherwise), under staircases/stairwells, next to walls or buildings, or in any other location that will not allow for adequate cooling of the generator and/or the muffler. DO NOT contain generators during operation. Allow generators to properly cool before transport or storage. Place the generator in a well-ventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning generator. Failure to follow proper safety precautions may void manufacturer's warranty. WARNING Do not operate or store the generator in rain, snow, or wet weather. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. WARNING During operation the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or contained, temperatures can become extremely heated and may lead to fire. Grounding The generator system ground connects the frame to the ground terminals on the power panel. The system ground is connected to the AC neutral wire. Surge Protection CAUTION Voltage fluctuation may impair the proper functioning of sensitive electronic equipment. Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations. While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment. 1. Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment. Surge suppressors come in single- or multi-outlet styles. They're designed to protect against virtually all short-duration voltage fluctuations. Starting the Engine 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on. 3. Turn the fuel valve to the "ON" position. 4. Move the choke lever to the "CHOKE" position. 5. Flip the ignition switch to the "ON" position. 6. ELECTRIC START: Press and hold the ignition switch to the "START" position. Release as the engine begins to roll over. If the engine fails to start within five seconds, release the switch and wait at least ten seconds before attempting to start the engine again. 7. RECOIL START: Pull the starter cord slowly until resistance is felt and then pull rapidly 8. Do not over-choke. As soon as engine starts, move the choke lever to the "RUN" position. 12 OPERATION ENGLISH 100110 Starting the Engine Cont'd. NOTE Keep choke lever in "Choke" position for only 1 pull of the recoil starter. After first pull, move choke lever to the "Run" position for up to the next 3 pulls of the recoil starter. Too much choke leads to sparkplug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start. NOTE If the engine starts but does not run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. NOTE The supplied 12V 15AH battery does re-charge while the engine is running, but it is also recommended that the battery be fully charged at least once per month. Connecting Electrical Loads 1. Let the engine stabilize and warm up for a few minutes after starting 2. Plug in and turn on the desired 120 and/or 240 Volt AC single phase, 60 Hz electrical loads. DO NOT connect 3-phase loads to the generator. DO NOT connect 50 Hz loads to the generator. DO NOT overload the generator. Connecting Electrical Loads Cont'd. NOTE Connecting a generator to your electric utility company's power lines or to another power source may be against the law. In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines. If you plan to run a portable electric generator during an outage, please notify your electric utility company immediately and remember to plug your appliances directly into the generator. Do not plug the generator into any electric outlet in your home. Doing so could create a connection to the utility company power lines. You are responsible for ensuring that your generator's electricity does not feed back into the electric utility power lines. If the generator will be connected to a building electrical system, consult your local utility company or a qualified electrician. Connections must isolate generator power from utility power and must comply with all applicable laws and codes. Stopping the Engine 1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on. 2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator. 3. Turn the fuel valve to the "OFF" position. 4. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes. 5. Press the ignition switch to the "OFF" position. Important: Always ensure that the fuel valve and the ignition switch are in the "OFF" position when the engine is not in use. NOTE If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage. 13 100110 ENGLISH OPERATION Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. 1. Select the electrical devices you plan on running at the same time. 2. Total the running watts of these items. This is the amount of power you need to keep your items running. 3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2. Surge wattage is the extra burst of power needed to start some electric driven equipment. Following the steps listed under "Power Management" will guarantee that only one device will be starting at a time. Power Management Use the following formula to convert voltage and amperage to watts: Volts x Amps = Watts To prolong the life of your generator and attached devices, follow these steps to add electrical load: 1. Start the generator with no electrical load attached 2. Allow the engine to run for several minutes to stabilize. 3. Plug in and turn on the first item. It is best to attach the item with the largest load first. 4. Allow the engine to stabilize. 5. Plug in and turn on the next item. 6. Allow the engine to stabilize. 7. Repeat steps 5-6 for each additional item. NOTE Never exceed the specified capacity when adding loads to the generator. Operation at High Altitude The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and airfuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio. Other high altitude issues can include hard starting, increased fuel consumption and spark plug fouling. To alleviate high altitude issues other than the natural power loss, Champion Power Equipment can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting Customer Support. Installation instructions are also available in the Technical Bulletin area of the Champion Power Equipment internet site. The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the table below. In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct main jet part number corresponding to the carburetor code found on your particular carburetor. Carburetor Code P29-2-H P29-2-T P29-2-F Main Jet Standard Altitude Standard Altitude Standard Altitude Part Number 48.131017.01.H 48.131017.01.01.H 48.131017.01.T 48.131017.01.01.T 48.131017.01.F 48.131017.01.01.F Altitude 5500 Feet (1676 Meters) WARNING Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance. 14 OPERATION GFCI Your generator is equipped with two (2) Ground Fault Circuit Interrupter (GFCI) duplexes. In the event of a ground fault, a GFCI trips automatically to stop the flow of electricity and prevent serious injury. The green indicating light on the receptacle will also turn off. Press the reset button located on the front of the receptacle to restore flow of electricity. (A) The green indicating light will also turn back on. GFCI does not protect against circuit overloads. A To ensure proper operation of the GFCI duplex, perform this test monthly: 1. With the generator running, plug a lamp into the GFCI receptacle. Turn the lamp on. 2. Press the "Test" button located on the front of the receptacle to trip the device. (A) This should immediately stop the flow of electricity and shut off the lamp. If the electricity is not stopped, do not use this receptacle until is has been serviced or replaced. 3. Press the "Reset" button located on the front of the receptacle to restore the flow of electricity. If the indicator light does not go out and come back on or if the GFCI cannot be reset then it must be replaced. WARNING For the GFCI receptacles to work properly the neutral wire must be bonded to ground or to the generator frame. Your Champion generator comes with the neutral wire already bonded to the frame. If the bonding wire is removed then the GFCI receptacles will no longer function as designed. If the neutral bonding wire is removed to accommodate a transfer switch installation for connection to a house or building, then the transfer switch must not switch off the neutral connection to ground within the building. Champion Power Equipment recommends that you consult with a licensed, local electrician. Due to the variety of local codes, we cannot specifically advise you regarding modifications to the wiring of your portable generator. 15 ENGLISH 100110 100110 ENGLISH MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. WARNING Oil Cont'd. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty. NOTE Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the generator. NOTE For service or parts assistance, contact our help line at 1-877-338-0999 DRAIN BOLT Spark Plugs 1. Remove the spark plug cable from the spark plug. 2. Use a spark plug socket tool (not included), or a 13/16 in. or 21mm socket (not included) to remove the plug. 3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition. 4. Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.). 0.7 - 0.8 mm 0.028 - 0.031 in. Engine Maintenance To prevent accidental starting, remove and ground spark plug wire before performing any service. Oil Change oil when the engine is warm. Refer to the oil specification to select the proper grade of oil for your operating environment. 1. Remove the oil drain plug with a 15 mm socket and extension. (not included) 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add up to 1.2 qt. (1.1 L) of oil and replace oil fill cap/dipstick. DO NOT OVERFILL. 6. Dispose of used oil at an approved waste management facility. 5. Refer to the spark plug recommendation chart when replacing the plug. 6. Carefully thread the plug into the engine. 7. Use the spark plug socket (not included) to firmly install the plug. 8. Attach the spark plug wire to the plug. Air Filter 1. Remove the snap-on cover holding the air filter to the assembly. 2. Remove the foam element. 3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth. 4. Saturate in clean engine oil. 5. Squeeze in a clean, absorbent cloth to remove all excess oil. 6. Place the filter in the assembly. 7. Reattach the air filter cover and snap in place. 16 MAINTENANCE AND STORAGE ENGLISH 100110 Spark Arrester 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the three screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6. Position the spark arrester in the muffler and attach with the three screws. CAUTION Failure to clean the spark arrester will result in degraded engine performance. NOTE Federal and local laws and administrative requirements indicate when and where spark arresters are required. When ordered, spark arresters are required for operation of this generator in National Forest lands. In California, this generator must not be used on any forest- covered land, brush-covered land, or grass- covered land unless the engine is equipped with a spark arrester. Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule. Service your generator more frequently when operating in adverse conditions. Contact our helpline at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs. Every 8 hours or daily Check oil level Clean around air intake and muffler Change oil First 5 Hours Every 50 hours or every season Clean air filter Change oil if operating under heavy load or in hot environments Every 100 hours or every season Change oil Clean/Adjust spark plug Check/Adjust valve clearance* Clean spark arrester Clean fuel tank and filter* Every 250 hours Clean combustion chamber* Every 3 years Replace fuel line *To be performed by knowledgeable, experienced owners or Champion Power Equipment certified dealers. Cleaning CAUTION DO NOT spray engine with water. Water can contaminate the fuel system. Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine. Adjustments The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. CPE recommends that you contact our service line at 1-877-338-0999 for all other service and/or adjustment needs. 17 Generator Maintenance Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. CAUTION DO NOT use a garden hose to clean the generator. Water can enter the generator through the cooling slots and damage the generator windings. Use a damp cloth to clean exterior surfaces of the generator. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the generator. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed. 100110 ENGLISH MAINTENANCE AND STORAGE Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. Generator Storage 1. Add a properly formulated fuel stabilizer to the tank. 2. Be sure all appliances are disconnected from the generator. 3. Run the generator for a few minutes so the treated fuel cycles through the fuel system and carburetor. 4. Turn the fuel valve to the "Off" position. 5. Let the generator run until fuel starvation has stopped the engine. This usually takes a few minutes. 6. The generator needs to cool acompletely before cleaning and storage. 7. Clean the generator according to the maintenance section. 8. Change the oil. 9. Remove the spark plug and pour about 1/2 ounce (14.8 mL) of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 10. Reattach the spark plug. 11. Store the unit in a clean, dry place out of direct sunlight. Battery This product is equipped with an automatic battery charging circuit. The battery will receive charging voltage when the engine is running. The battery will maintain a proper charge if the unit is used on a regular basis (about once every two weeks). If it is used less frequently, the battery should be connected to a trickle charger or battery maintainer to keep the battery properly charged. If the battery is not able to start the engine, it can be started by manually pulling the engine recoil cord. If the battery voltage is extremely low, the charging circuit may not be able to re-charge the battery. In this case, the battery must be connected to a standard automotive style battery charger for recharging before it can be used. Charge the Battery For a generator equipped with batteries for electric starting, proper battery maintenance and storage should be followed. An automatic battery charger (not included) with automatic trickle charging capability should be used to charge the battery. Maximum charging rate should not exceed 1.5 amps. Follow the instructions included with the battery charger. The battery should be fully charged at least once per month. NOTE A Float Charger will maintain the battery condition over long storage periods. Disconnect the Battery 1. Remove the protective cover from the black/negative battery lead. 2. Disconnect the black/negative lead from the black/ negative terminal on the battery and store the screw/ washer (M5x10) and flange lock nut (M5). 3. Repeat steps 1-2 for the red/positive battery lead. 4. Store the battery in a cool, dry place. DANGER Generator exhaust contains odorless and colorless carbon monoxide gas. To avoid accidental or unintended ignition of your electric start generator during periods of storage, the following precautions should be followed: When storing the generator for short periods of time make sure that the Ignition Switch and the Fuel Valve are set in the OFF position. When storing the generator for extended periods of time make sure that the Ignition Switch and the Fuel Valve are set in the OFF position and the battery leads have been disconnected from the battery. 18 SPECIFICATIONS ENGLISH 100110 Engine Specifications Model . . . . . . . . . . . . . . . . . . . . . . .YF192FD-111 Displacement . . . . . . . . . . . . . . . . . . . . . . .459cc Type . . . . . . . . . . . . . . . . . . . . . . . .4-Stroke OHV Start Type . . . . . . . . . . . . . . . . . . . . Electric Start Spark Plugs OEM spark plug: NHSP F6RTC Replacement spark plug: NGK BPR6ES or equivalent Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.). Generator Specifications Model . . . . . . . . . . . . . . . . . . . . . . . . . . .100110 Running Wattage. . . . . . . . . . . . . . . . . . . . . 9200 Starting Wattage . . . . . . . . . . . . . . . . . . . . 11500 AC Load . . . . . . . . . . . . . . . . . . . . . . 120/240 V Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Frequency . . . . . . . . . . . . . . . . . . . . . . . . . 60 Hz Fuel Capacity . . . . . . . . . . . . . . . . . 7.7 gal. (29 L) Gross Weight . . . . . . . . . . . . . 225.1 lb. (102.1 kg) Net Weight. . . . . . . . . . . . . . . . . 213 lb. (96.6 kg) Height . . . . . . . . . . . . . . . . . . . 26.6 in. (67.6 cm) Width . . . . . . . . . . . . . . . . . . . . . 27.6 in. (70 cm) Length. . . . . . . . . . . . . . . . . . . 27.7 in. (70.4 cm) Fuel Fuel capacity is 7.7 gal. (29 L). Use regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of less than 10% by volume. Oil Use 10W-30 automotive oil. Oil capacity is up to 1.2 qt. (1.1 L). DO NOT OVERFILL. Please reference the following chart for recommended oil types for use in the generator. Recommended Engine Oil Type 10W-30 Maintenance Valve Clearance Intake: 0.13 0.17 mm (0.005 0.007 in.) Exhaust: 0.18 0.22 mm (0.007 0.009 in.) Note: Tech bulletin regarding the valve adjustment procedure is on www.championpowerequipment.com. An Important Message About Temperature Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents. 5W-30 10W-40 5W-30 Full Synthetic °F -20 0 20 40 60 80 100 120 °C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9 Ambient temperature NOTE Weather will affect engine oil and engine performance. Change the type of engine oil used based on weather conditions to suit the engine needs. 19 100110 ENGLISH Wiring Diagram 38A, 2P C.B. 30A, 2P C.B. B 20A, 2P C.B. B B B B MW2 L FW EXW L MW1 R B BB W Intelligauge W R 38A R R G/Y YY WY LL L L AVR R+ R 14-50R B G/Y B L14-30R GFCI A GFCI B B W R W G/Y 30A, 2P C.B. R OVP W R W WR G/Y 20A, 2P C.B. G/Y EARTH TERMINAL W B G/Y G/Y W DCW B NO USE DIODE Y L W/G Br Br GENERATOR BLOCK W/G B/W W B COMBINATION SWITCH 1 2 3456 OFF ON ST B BLACK Br BROWN Y YELLOW B/W BLACK WHITE L BLUE W/G WHITE GREEN G GREEN G/Y GREEN YELLOW R RED W/L WHITE BLUE W WHITE In INDIGO B ENGINE BLOCK FUSE Br 10A R W Br B/G B/W B M B/G SPARK PLUG B IGNITION COIL CHARGE COIL BATTERY STARTER N.C. FUEL CUT SOLENOID B COMBINATION SW B 3 6 OFF 2 5 ON 1 4 ST CONTROL BOX BLOCK Y OIL LEVEL SW SPECIFICATIONS 20 21 SPECIFICATIONS Parts Diagram 12 14 15 134 6 7 13 16 62 17 63 8 18 64 56 57 58 59 60 61 63 24 55 54 65 66 67 68 25 53 52 25 69 25 70 71 73 72 74 75 77 76 78 109 97 98 99 100 51 50 6 96 95 94 93 92 2 5 23 24 25 49 48 47 6 79 80 101 102 103 81 85 84 83 82 54 91 90 86 87 88 89 104 105 19 9 10 20 11 22 21 26 27 28 29 30 31 32 34 46 45 39 33 44 108 43 42 107 37 41 40 38 106 110 35 36 37 ENGLISH 100110 100110 ENGLISH # Part Number Description Qty 1 2.06.006 Clamp Ø7 x Ø1 2 2 2.05.001 Clamp Ø8 x 6.5 2 3 152.070014.05 Pipe, Reversal Valve, 810 mm 1 4 152.070013.03 Pipe, Air Cleaner, 135 mm 1 5 2.06.004 Clamp Ø8 x Ø1 1 6 1.5789.0608 Flange Bolt M6 x 8 4 7 152.070018.02 Board, Heat Insulation 1 8 152.070702.06 Support Arm, Top 1 9 152.070700.02 Carbon Canister, 650 cc 1 10 1.16674.0812 Flange Bolt M8 x 12 2 11 152.070702.05 Support Arm, Bottom 1 12 122.070100.07 Fuel Tank Cap 1 13 122.070300.03 Fuel Filter 1 14 24.070800.00 Reversal Valve 1 15 1.5789.0620.1 Flange Bolt M6 x 20, Black 4 16 1.93.06 Lock Washer Ø6 4 17 2.03.004.1 Flat Washer, Ø24 x Ø6.5 x 1.5, Black 4 18 122.070015.01 Mount Vibration, Fuel Tank 4 19 152.071000.40.48 Fuel Tank, 29L, Yellow 1 20 122.070400.05 Fuel Valve 1 21 2.06.007 Clamp Ø8 x b6 2 22 152.070011.07 Fuel Pipe, 195 mm 1 23 45.090006.20 Holder, Air Cleaner 1 24 1.6177.1.06 Lock Nut M6, Flange 2 25 1.6177.1.08 Lock Nut M8, Flange 10 26 47.100001.00 Gasket, Exhaust 1 27 46.101000.01.2 Muffler Assembly 1 28 46.101300.00 Spark Arrester Assembly 1 29 1.9074.4.0510 Screw/Washer Assembly M5 x 10 3 30 1.16674.0820 Flange Bolt M8 x 20 2 31 152.190300.00 Carbon Bursh Assembly 1 32 122.190004.01 Pinch, Carbon Brush 1 33 1.93.05 Lock Washer Ø5 2 34 1.9074.15.0520 Bolt/Washer Assembly M5 x 20 1 35 122.190400.00 Terminal Block 1 36 152.190003.00.48 Generator End Cover, Yellow 1 37 1.16674.0512.2 Flange Bolt M5 x 12 3 38 1.9074.17.0516 Screw/Washer Assembly M5 x 16 2 39 1.97.1.05 Washer Ø5 2 40 1.16674.0516 Flange Bolt M5 x 16 2 41 153.190200.03 AVR 1 42 152.190002.00 End Housing 1 43 2.08.069 44 2.08.071 Flange Bolt/Washer Assembly M6 x 194 4 Bolt M5 x 229 2 45 1.6175.05 Nut M5 2 46 154.191002.00 47 155.191200.00 Stator Cover 1 Stator Assembly, Cu, Ø204 x 158 mm, CSA 1 48 2.08.070 49 155.191100.00 50 152.192300.01 Flange Bolt/Washer Assembly M10 x 280 1 Rotor Assembly, Cu, Ø204 x 158 mm, CSA 1 Air Guide 1 51 48.601 Engine, 459cc 1 52 5.1900.026 Grounding Line 150 mm 1 53 1.5789.0612 Flange Bolt M6 x 12 1 54 1.862.06 Lock Washer Ø6, Toothed 2 55 152.100007.00 Insulation Board, Motor Mount 1 56 11.110008.00 "R" Shape 2 57 152.200703.04 Long Pin, Handle 2 58 1.894.1.08 Circlip Ø8 2 59 152.200703.02 Short Pin, Handle 2 60 152.200701.02.2 Handle, U Shape 1 # Part Number 61 152.200702.02 62 65251.0.10.2 63 1.6177.1.10 64 152.201200.03 65 122.201501.25 66 152.201701.09.1 67 2.16.001 68 152.201200.04 69 1.5789.0816 70 152.200002.01.2 71 152.201400.00 72 1.5789.0825 73 1.9074.3.0510 74 1.6177.1.05 75 9.1000.150 76 152.200904.00 77 152.200013.02.3 78 5.1900.021 79 152.200013.02 80 5.1900.014 81 152.209.3.2 82 1.5783.0622.3 83 1.6175.06.3 84 1.97.1.06.3 85 1.93.06.3 86 5.1870.024 87 5.1120.044 88 5.1120.050 89 1.9074.4.0512.1 90 5.1870.022 91 5.1120.009 92 5.1210.920 93 5.1210.930 94 1.6177.1.04.1 95 5.1280.003 96 1.818.0514 97 5.1810.001 98 5.1800.000 99 5.1000.001.3 100 5.1440.008 101 5.1240.380 102 1.9074.4.0306.1 103 5.1870.020 104 1.5789.0615.1 105 152.210002.21 106 122.210003.01 107 5.1330.018 108 152.210003.02 109 100110.21.10 110 100110.21 Description Cover, Handle Frame, 700 x 541 x 600 Lock Nut M10, Flange Motor Mount 1 Pin Roll, Wheel, Ø16 x Ø10 x 107 9.5 in. Wheel, PU, Black Pin Ø2 x 33, "R" Shape Motor Mount 2 Flange Bolt M8 x 16 Support Leg 84 mm Rubber, Support Flange Bolt M8 x 25 Screw/Washer Assembly M5 x 10 Lock Nut M5, Flange Battery 12V15AH Pinch, Rubber Jacket, Wire, Red Red Wire, 480 mm, Battery Jacket, Wire, Black Black Wire, 320 mm, Battery Control Panel, Black Bolt M6 x 22, Green Nut M6, Green Washer Ø6, Green Qty 1 1 4 2 2 2 2 2 2 1 2 2 2 2 1 1 2 1 1 1 1 1 2 2 Lock Washer Ø6, Green 2 Receptacle Cover, Receptacle 14-50R 1 Receptacle 14-50R 1 Receptacle 5-20R, Duplex GFCI 2 Screw/Washer Assembly M5 x 12, Black 5 Receptacle Cover, Receptacle 5-20R, Duplex GFCI 2 Receptacle L14-30R 1 20Amp Circuit Breaker, Push Button, CSA 2 30Amp Circuit Breaker, Push Button, CSA 2 Lock Nut M4, Flange, Black 10 Fuse, 10A 1 Screw M5 x 14 4 Over Voltage Protector 1 Rectifier 1 Ignition Switch, Red 1 Intelligauge, With Power Meter 1 38Amp Circuit Breaker, Double Pole 1 Screw/Washer Assembly M3 x 6, Black 4 Receptacle Cover, Receptacle L14-30R 1 Flange Bolt M6 x 15, Black 4 Control Box 1 Wire Jacket, Control Box 1 Sheath, Wire, Ø16 x 180 mm 1 Plug, End Cover 1 Wire Assembly 1 Control Panel Assembly 1 22 23 SPECIFICATIONS Engine Parts Diagram 89 108 109 110 112 107 106 91 105 104 103 96 113 95 119 94 93 92 84 83 82 81 117 80 79 78 77 76 75 62 61 60 59 58 102 97 98 116 99 100 101 91 90 89 12 111 88 87 86 85 74 73 72 71 70 69 68 67 66 65 115 64 57 56 55 54 12 53 52 51 50 49 48 47 85 118 66 46 72 73 71 74 70 69 56 55 67 45 12 24 25 63 26 27 28 29 30 31 32 2 1 3 4 5 114 6 7 8 9 10 11 33 34 35 12 36 30 37 38 23 39 12 13 14 15 16 17 18 19 20 16 2 21 22 23 44 43 42 41 40 ENGLISH 100110 100110 ENGLISH # Part Number 1 21.061300.00 2 1.5789.0608 3 46.061100.00.2 4 45.060005.00 5 45.061102.00 6 2.10.003.1 7 45.060003.00 8 45.060002.00 9 45.060009.00 10 45.060007.00 11 45.060008.00 12 1.5789.0612 13 2.05.005 14 47.080100.01.48 15 2.02.007 16 1.5789.0629 17 45.060001.00 18 46.123000.03 19 48.080001.00 20 46.120100.04 21 45.030006.00 22 45.121000.00 23 2.11.007 24 2.05.050 25 152.070031.01 26 2.03.023 27 48.030100.00 28 45.127000.02 29 1.5789.0615 30 1.276.6202 31 48.050006.00 32 47.050100.01 33 46.030008.00 34 2.04.001 35 46.080600.00 36 1.276.6207 37 46.031000.01.48 38 45.030007.00 39 1.5789.0840 40 2.03.021.1 41 45.110013.00 42 45.110100.00 43 21.110011.00 44 45.110012.00 45 47.050200.00 46 48.050005.00 47 2.09.004 48 45.050003.00 49 48.050303.00 50 48.050302.00 51 48.050301.00 52 2.04.004 53 48.030009.00 54 46.080400.00 55 47.010100.01 56 2.01.010 57 2.15.002(F6RTC) 58 2.08.122 59 46.020002.00 Description Handle, Recoil, Soft Flange Bolt M6 x 8 Cover, Recoil Starter, Black Spring, Recoil Starter Reel, Recoil Starter Rope Ø4 x 1550, Black Spring, Ratchet Starter Ratchet, Steel Spring, Ratchet Guide Ratchet Guide Screw, Ratchet Guide Flange Bolt M6 x 12 Clamp, Ø6 Fan Cover, Yellow Nut M16 x 1.5 Flange Bolt M6 x 29 Pulley, Starter Ignition Coil Cooling Fan Flywheel Plate, Coil Coil, Charging Oil Seal Ø35 x Ø52 x 8 Wire Clip, 100 mm Sheath, Wire Washer Ø12.5 x Ø20 x 2, Drain Bolt Crankcase Oil Level Sensor Flange Bolt M6 x 15 Bearing 6202 Weight Balancer Crankshaft Assembly Gasket, Crankcase Cover Dowel Pin Ø9 x 14 Air Guide, Right Side Bearing 6207 Oil Dipstick Assembly, Yellow Cover, Crankcase Flange Bolt M8 x 40 Washer Ø6.4 x Ø13 x 1, Black Shaft, Governor Gear Gear, Governor Clip, Governor Gear Bushing, Governor Gear Connecting Rod Assembly Piston Circlip Ø21 x Ø1 Pin, Piston Ring, Oil Ring, Second Piston Ring, First Piston Dowel Pin Ø12 x 20 Gasket, Cylinder Head Air Guide, Lower Cylinder Head Stud Bolt M8 x 35 Spark Plug F6RTC Flange Bolt M10 x 95 Gasket, Cylinder Head Cover Qty 1 4 1 1 1 1 2 2 1 1 1 12 2 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 7 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 4 1 # Part Number 60 47.021000.00 61 45.020001.02 62 47.020100.00 63 2.08.039 64 48.041000.00 65 48.040013.00 66 47.040002.00 67 47.040006.00 68 46.040005.00 69 45.040015.00 70 45.040017.00 71 45.040003.00 72 23.040010.00 73 45.040001.00 74 45.040007.00 75 45.040008.00 76 46.040004.00 77 46.040016.00 78 46.040201.00 79 46.040009.00 80 46.040018.00 81 1.97.1.06 82 22.040012.00 83 1.6177.1.06 84 21.040021.00 85 2.01.008 86 46.130002.20 87 45.130001.00 88 46.130003.20 89 48.131000.10 90 46.130004.20 91 1.6177.06 92 46.091100.03 93 45.091002.20 94 45.091001.20 95 45.091003.20 96 46.091200.04 97 1.5789.0835 98 45.125100.00 99 45.125200.03 100 1.93.05 101 1.16674.0516 102 45.110001.00 103 2.03.019 104 2.11.006 105 45.110008.00 106 45.110003.01 107 2.08.040 108 45.110006.00 109 45.110005.00 110 45.110007.00 111 46.080300.20 48.131017.01 112 48.131017.01.01 113 46.091000.03.2 114 46.061000.00 115 45.040013.00 116 45.125000.03 117 46.040200.00 118 47.010000.01 119 1.6177.1 Description Cover, Cylinder Head Breather Tube Bolt, Cylinder Head Cover Drain Bolt M12 x 1.5 x 15 Camshaft Lifter, Intake Valve Valve, Intake Valve, Exhaust Push Rod Retainer, Valve Spring Oil Seal, Valve Spring, Valve Bolt, Rocker Arm Retainer, Intake Valve Spring Retainer, Exhaust Valve Spring Rotator, Exhaust Valve Guide Plate, Push Rod Shaft, Rocker Arm Retainer, Rocker Arm Rocker Arm, Intake Valve Rocker Arm, Exhaust Valve Washer Ø6 Screw, Valve Adjustment Lock Nut M6, Flange Nut M6 x 0.5, Lock Stud Bolt M6 x M8 x 105 Gasket, Insulator Insulator, Carburetor Gasket, Carburetor Carburetor Gasket, Air Cleaner Flange Nut M6 Base, Air Cleaner Seal, Air Cleaner Separator, Air Cleaner Element, Air Cleaner Cover, Air Cleaner Flange Bolt M8 x 35 Starter Motor Relay, Starter, Three Gear Lock Washer Ø5 Flange Bolt M5 x 16 Shaft, Governor Arm Washer Ø8.2 x Ø17 x 0.8 Oil Seal Ø7 x Ø14 x 5 Pin, Shaft Arm, Governor Bolt M6 x 21, Governor Arm Rod, Governor Spring, Throttle Return Spring, Governor Air Guide, Upper Main Jet, Standard Main Jet, Altitude Air Cleaner Assembly Recoil Assembly Lifter, Exhaust Valve Starter Motor Assembly Rocker Arm Assembly Cylinder Head Assembly Flange Nut M5 Qty 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 3 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 / 1 1 1 1 1 1 6 24 TROUBLESHOOTING ENGLISH 100110 Problem Generator will not start Generator will not start; Generator starts but runs roughly Generator will not start electrically Generator shuts down during operation Cause No fuel Faulty spark plug Unit loaded during start up Low oil level Choke in the wrong position. Spark plug wire loose Generator battery is dead Out of fuel Low oil level Generator cannot supply enough power or overheating Generator is overloaded Insufficient ventilation No AC output Generator gallops Cable not properly connected Connected device is defective Circuit breaker is open Faulty brush assembly Faulty AVR (auto voltage regulator) Loose wiring Other Engine governor defective Repeated circuit breaker tripping Overload Faulty cords or device For further technical support: Technical Service Mon Fri 8:30 AM 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com Solution Add fuel Replace spark plug Remove load from unit Fill crankcase to the proper level Place generator on a flat, level surface Adjust choke. Attach wire to spark plug Recharge generator battery Fill fuel tank Fill crankcase to the proper level. Place generator on a flat, level surface Review load and adjust. See "Power Management" Check for air restriction. Move to a well ventilated area Check all connections Replace defective device Reset circuit breaker Replace brush assembly (Service Center) Replace AVR (Service Center) Inspect and tighten wiring connections Contact the help line. Contact the help line Review load and adjust. See "Power Management" Check for damaged, bare or frayed wires. Replace defective device 25 WARRANTY* CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase. Repair/Replacement Warranty CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of three years (parts and labor) from the original date of purchase and 270 days (parts and labor) for commercial and industrial use. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable. Do Not Return The Unit To The Place Of Purchase Contact CPE's Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty. Warranty Exclusions This warranty does not cover the following repairs and equipment: Normal Wear Products with mechanical and electrical components need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole. Installation, Use and Maintenance This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product's limits, modified, installed improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE. Other Exclusions This warranty excludes: Cosmetic defects such as paint, decals, etc. Wear items such as filter elements, o-rings, etc. Accessory parts such as starting batteries, and storage covers. Failures due to acts of God and other force majeure events beyond the manufacturer's control. Problems caused by parts that are not original Champion Power Equipment parts. When applicable, this warranty does not apply to products used for prime power in place of a utility. Limits of Implied Warranty and Consequential Damage Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product. THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty. Contact Information Address Champion Power Equipment, Inc. 12039 Smith Ave. Santa Fe Springs, CA 90670 USA www.championpowerequipment.com Customer Service Toll Free: 1-877-338-0999 info@championpowerequipment.com Fax no.: 1-562-236-9429 Technical Service Toll Free: 1-877-338-0999 tech@championpowerequipment.com EMERGENCY 24 HOUR SUPPORT: 1-562-204-1188 *Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency (EPA) and/or California Air Resources Board (CARB). CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Exhaust and Evaporative Emission Control Systems Warranty on your 2021 small off-road engine (SORE) and engine powered equipment. In California, new equipment that use small off-road engines (SORE) must be designed, built and equipped to meet the State's stringent anti smog standards. In the other states, new engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S. EPA regulations for small offroad engines (SORE). CPE must warrant the exhaust and evaporative emission control system on your small off-road engine (SORE) for the period listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment leading to the failure of the exhaust and evaporative emission control systems. Your evaporative emission control system may include parts such as: carburetors, fuel tanks, fuel lines, (for liquid fuel and fuel vapors), fuel caps, valves, canisters, filters, clamps, connectors, and other associated components. Also included for your exhaust emission control system may be fuel-injection system, the ignition system, catalytic converter and other exhaust emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine (SORE) at no cost to you including diagnosis, parts and labor. MANUFACTURER'S WARRANTY COVERAGE: This exhaust and evaporative emission control system is warranted for two years. If any exhaust and evaporative, emission related part on your engine or equipment is defective in, the part will be repaired or replaced by CPE. OWNER WARRANTY RESPONSIBILITIES: As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your Owner's Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine (SORE), but CPE cannot deny warranty coverage solely for the lack of receipts. As the small off-road engine (SORE) owner, you should be aware that CPE may deny you warranty coverage if your small, off-road engine (SORE) or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. You are responsible for presenting your small off-road engine to an Authorized CPE distribution center, service center or alternative service outlet as described in (3)(f.) below or CPE dealer or CPE, Santa Fe Springs, Ca. as soon as the problem exists. The warranty repairs shall be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty coverage, you should contact: Champion Power Equipment, Inc. Customer Service 12039 Smith Ave. Santa Fe Springs, CA 90670 1-877-338-0999 tech@championpowerequipment.com EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2. GENERAL EMISSIONS WARRANTY COVERAGE CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines (SORE) is: 2a. Designed, built and equipped to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts and all applicable regulations adopted by the California Air Resources Board, and 2b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer's application for certification for a period of two years. 3. THE WARRANTY ON EXHAUST AND EVAPORATIVE EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS: 3a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection "d" below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period. 3b. Any warranted, exhaust and evaporative emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of "repair or replace as necessary", shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period. 3c. Any warranted, exhaust and evaporative emissions-related part which is scheduled for replacement as required maintenance in the Owner's Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection "d" below. Any such exhaust and evaporative emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part. 3d. Repair or replacement of any warranted, exhaust and evaporative emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet. 3e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet. 3f. CPE shall pay for covered exhaust and evaporative emissions warranty repairs at non-authorized service outlets under the following circumstances: i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE Authorized Service Outlet AND ii.The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and Wyoming. 3g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty. 3h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted exhaust and evaporative emission-related parts sufficient to meet the expected demand for such exhaust and evaporative emission-related parts. 3i. Any CPE Authorized and approved exhaust and evaporative emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE's warranty obligation. 3j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part. EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Air Induction System Ignition System Exhaust System Miscellaneous Parts Evaporative Emissions Parts Description Fuel regulator, Carburetor and internal parts Air cleaner, Intake manifold Spark plug and parts, Magneto ignition system Exhaust manifold, catalytic converter Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems. Fuel Tank, Fuel Cap, Fuel Lines (for liquid fuel and fuel vapors), Fuel Line Fittings, Clamps, Pressure Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge Valves, Gaskets, Liquid/Vapor Separator, Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE: You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used. If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc. Champion Power Equipment, Inc. 12039 Smith Ave. Santa Fe Springs, CA 90670 1-877-338-0999 Attn.: Customer Service tech@championpowerequipment.com