Ozito Battery Charger

Specifications

Website: ozito.com.au

3 YEAR REPLACEMENT WARRANTY*

To make a claim under this warranty, return the product to your nearest Bunnings Warehouse with your Bunnings Register Receipt. For assistance, contact the Customer Service Helpline:

Australia: 1800 069 486

New Zealand: 0508069486

Please have the model number and date of purchase available for a speedy response.

Warranty

The benefits provided under this warranty are in addition to other rights and remedies available at law. Goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if they fail to be of acceptable quality and the failure does not amount to a major failure.

You are generally responsible for all costs associated with a claim under this warranty. However, where you have suffered any additional direct loss as a result of a defective product, you may be able to claim such expenses by contacting the customer service helpline.

3 YEAR REPLACEMENT WARRANTY*

Your product is guaranteed for 36 months from the original date of purchase. If a product is defective, it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts.

WARNING: The following actions will result in the warranty being void:

• Operating the tool on a supply voltage other than that specified.
• Signs of damage or defects caused by abuse, accidents, or alterations.
• Failure to perform maintenance as set out in the instruction manual.
• Disassembly or tampering with the tool.
• Professional, industrial, or high-frequency use.

Know Your Product

Battery Charger Components:

• 1. Red Positive Terminal Clamp (+)
• 2. Black Negative Terminal Clamp (-)
• 3. LCD
• 4. Mode Button

LCD Symbols:

• 5. 12V STD
• 6. 12V AGM
• 7. Winter
• 8. 12V M
• 9. Charging Volts
• 10. RECOND
• 11. Warning
• 12. SUPPLY
• 13. Charge Status

Setup & Preparation

1. Automatic Charging

WARNING: READ AND UNDERSTAND THE WARNINGS BEFORE SETUP AND CHARGING.

WARNING: DO NOT USE FOR CHARGING LITHIUM ION PHOSPHATE RECHARGEABLE BATTERIES (E.G. LiFePO4) OR OTHER LITHIUM RECHARGEABLE BATTERIES.

The battery charger is a microprocessor-controlled automatic charger suitable for charging maintenance-free batteries and for long-term charging and maintenance-charging of batteries not in constant use (e.g., for classic cars, recreational vehicles, lawn tractors). The integrated microprocessor enables charging in several steps, with the final step being maintenance charging that keeps the battery at 95-100% capacity.

The charging operation does not need to be monitored, but do not leave the battery unattended for extended periods. Disconnect from the mains power supply in case of a fault.

The charger is designed for mobile use only and not for installation in caravans, mobile homes, or similar vehicles. Do not expose the charger to rain or snow.

Calculating the Charging Time

The charging time depends on the battery's charge status. For a fully discharged battery, the approximate charging time up to 80% charged can be calculated using the formula:

Charging time/hours = Battery capacity in Ah / Amperes (charging current)

Note: The charging current should be 1/10 to 1/6 of the battery capacity.

Overload Cut-Out

The charger has electronic protection against overloading, short-circuits, and swapped poles for the 12V STD, 12V AGM, 12V Winter, and 12V M programs. It also has fine fuses. If a fuse is defective, it must be replaced with a new fuse of the same amperage. Contact Ozito customer service if necessary.

Operation

Additional Functions

• SUPPLY: Enables the battery charger to be used as a buffer power supply, e.g., while changing a battery or for operating 12V d.c. devices (observe max. power consumption, output max. 3A). Press the "Mode" button to switch from RECOND to SUPPLY.

WARNING! PROTECTION AGAINST SWAPPED POLES WILL NOT BE AVAILABLE. If poles are swapped, there is a risk of damaging the charger, battery, or connected device. Ensure correct polarity when connecting. Observe the maximum power consumption (3A) of the battery charger and device.

If there is a short-circuit between the charging terminals while the SUPPLY function is on, "Lo V" will appear in the LCD, and the "Warning" symbol will flash.

Note: The direct voltage provided is load-dependent; without load, it is approximately 14.5V. This function can be used for devices powered by a vehicle's cigarette lighter. Refer to and observe the operating manual for your 12V device.

4. Battery Connection & Charging

Connecting to a Vehicle Battery

Before charging, ensure battery terminals are clean. Grease and dust can lead to poor connections. Disconnect the battery before cleaning. Check the battery and connections for cracks or damage.

To ensure a good connection, clean the battery terminals with a solution of baking soda and water, and wipe them with a cloth to remove dirt and grease.

If the battery is fitted to a motor vehicle, ensure all electronics are turned OFF and the ignition is turned OFF.

1. With the vehicle engine not running, connect the red positive terminal clamp to the positive (+) pole of your vehicle's 12V battery.

Note: The charger draws a small amount of electricity from the battery, and the LCD briefly illuminates. This is not a fault.

2. Connect the black negative terminal clamp to an unpainted piece of metal on the bodywork, away from the battery.

WARNING! UNDER NORMAL CIRCUMSTANCES THE NEGATIVE BATTERY POLE IS CONNECTED TO THE BODYWORK. IN EXCEPTIONAL CASES, THE POSITIVE BATTERY POLE MAY BE CONNECTED TO THE BODYWORK (POSITIVE EARTHING). IN THIS CASE, CONNECT THE BLACK CHARGER CABLE TO THE NEGATIVE POLE ON THE BATTERY. THEN CONNECT THE RED CHARGER CABLE TO THE BODYWORK AT A POINT AWAY FROM THE BATTERY.

3. Connect the charger to a mains power socket.

4. Press the mode button to set the charging programs. The symbol for the applicable program will appear in the LCD.

WARNING! CHARGING MAY CREATE DANGEROUS EXPLOSIVE GAS. Avoid spark formation and naked flames while charging. There is a risk of explosion! Ensure adequate ventilation.

Setting the Charging Programs

Press the "Mode" button to switch between programs. The applicable program symbol will appear in the display.

• Fully Charged: When "FUL" appears in the LCD (and all charge status increments are lit), charging is complete. The charger maintains the battery at 95%-100% capacity using pulsed charging. If this occurs quickly, the battery capacity may be low, and the battery may need replacing.
• RECOND: To access the RECOND program, press the "Mode" button for 5 seconds. Check the charging process every half hour. After 4 hours at the latest, or if the battery starts audibly gassing (bubbling), remove the charger as described in the "Disconnecting from a Vehicle Battery" section.

WARNING! GASSING GENERATES EXPLOSIVE GAS - RISK OF EXPLOSION! ENSURE GOOD VENTILATION.

If possible, check and top up battery cells with distilled water if necessary. Ensure the acid level is between the marked max. and min. levels and is identical for all cells. Screw battery stoppers tightly in place.

• 12V STD: To return to the 12V STD program from RECOND or SUPPLY, press the "Mode" button for 5 seconds.

If the battery voltage is less than 3.5V or more than 15V, the battery may be unsuitable for charging or faulty. The message "BAt" will appear in the LCD, and the "Warning" symbol will flash. Other battery errors or faults may also prevent charging.

5. Battery Disconnection

Disconnecting from a Vehicle Battery (Finished Charging the Battery)

1. Remove the battery charger from the mains power socket.
2. Remove the black negative terminal clamp from the bodywork.
3. Remove the red positive terminal clamp from the positive (+) pole of the vehicle battery.

Note: When the charger is disconnected from the socket outlet, the last charging program set (except RECOND and SUPPLY) will be saved and used the next time the charger is used.

WARNING! IN CASE OF POSITIVE EARTHING, FIRST DISCONNECT THE RED POSITIVE TERMINAL CLAMP FROM THE BODYWORK AND THEN THE BLACK NEGATIVE TERMINAL CLAMP FROM THE NEGATIVE (–) POLE OF THE VEHICLE BATTERY.

WARNING! IF THE BATTERY CHARGER'S MAINS PLUG IS PULLED OUT BUT THE CHARGER CABLES ARE STILL CONNECTED TO THE BATTERY, THE CHARGER WILL DRAW A SMALL AMOUNT OF ELECTRICITY FROM THE BATTERY. We recommend completely removing the charger from the battery when not in use.

Maintenance

Care of the Battery

• Ensure your battery is always fitted securely.
• Ensure a perfect connection to the cable network of the electrical system at all times.
• Keep the battery clean and dry. Apply a thin coating of acid-free, acid-resistant grease (Vaseline) to the connection terminals.
• Check the acid level in non-maintenance-free batteries approximately every 4 weeks and top up with distilled water if necessary.

WARNING! BEFORE CLEANING THE APPLIANCE, MAKE SURE IT IS DISCONNECTED FROM THE MAINS POWER SUPPLY.

Cleaning

• Clean the device immediately after use.
• Clean the appliance regularly with a damp cloth and mild soap. Do not use cleaning agents or solvents, as they may be aggressive to plastic parts. Ensure no water enters the appliance interior.

Storage

• Store the battery charger in a dry room. Clean off any corrosion from the charging terminals.

Supply Cords

If the supply cord needs replacement, it must be done by a certified electrician to avoid a safety hazard.

Note: Ozito Industries is not responsible for any damage or injuries caused by unauthorized repair or mishandling of the tool.

Description of Symbols

Caring for the Environment

Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.

Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice.

Spare Parts

Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse.

For further information visit:

www.ozito.com.au or contact Ozito Customer Service:

Australia 1800 069 486

New Zealand 0508069486

E-mail: enquiries@ozito.com.au

Electrical Safety

WARNING! When using mains-powered tools, basic safety precautions should always be followed to reduce the risk of fire, electric shock, personal injury, and material damage. Read the entire manual carefully and know how to switch off the tool in an emergency before operating.

Save these instructions and other documents supplied with the tool for future reference. This tool is designed for 230V and 240V only. Always check that the power supply corresponds to the voltage on the rating plate.

Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.

This tool is double insulated; therefore, no earth wire is required. Double insulation does not replace normal safety precautions. The insulation system provides added protection against injury from possible electrical insulation failure.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool. Inspect the extension lead for damage, wear, and ageing before use. Replace if damaged or defective. When using an extension lead on a reel, unwind it completely. Using an unsuitable or damaged extension lead may result in fire and electric shock.

The power supply for this product should be protected by a residual current device (rated at 30mA or less). A residual current device reduces the risk of electric shock.

General Power Tool Safety Warnings

WARNING! Read all safety warnings and instructions. Failure to follow them may result in electric shock, fire, and/or serious injury. Save all warnings and instructions for future reference.

1. Work area safety: Keep the work area clean and well lit. Avoid operating power tools in explosive atmospheres. Keep children and bystanders away.

2. Electrical safety: Ensure power tool plugs match the outlet. Do not modify plugs. Avoid body contact with earthed surfaces. Do not expose power tools to rain or wet conditions. Do not abuse the cord. Use extension cords suitable for outdoor use.

3. Personal safety: Stay alert, watch what you are doing, and use common sense. Do not use power tools when tired or under the influence of drugs, alcohol, or medication. Use personal protective equipment, including eye protection. Prevent unintentional starting. Remove adjusting keys before turning the tool on. Do not overreach; maintain proper footing and balance. Dress properly; avoid loose clothing or jewelry. Keep hair, clothing, and gloves away from moving parts. Ensure dust extraction and collection facilities are used if provided.

4. Power tool use and care: Do not force the power tool; use the correct tool for the application. Do not use the power tool if the switch does not turn it on and off. Disconnect the plug from the power source before making adjustments or changing accessories. Store idle power tools out of reach of children. Maintain power tools; check for misalignment or binding of moving parts. Keep cutting tools sharp and clean. Use tools in accordance with instructions, considering working conditions.

5. Service: Have power tools serviced by a qualified repair person using only identical replacement parts.

Car Battery Charger Safety Warnings

WARNING! This item is not to be used by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless supervised or instructed. Young children should be supervised to ensure they do not play with the appliance.

Read all safety warnings and instructions. Save them for future reference.

• This charger is intended only for charging 12V lead-acid, lead-gel, and AGM batteries used in motor vehicles. Do not use on other voltages or battery types.
• Danger! Do not charge any frozen batteries.
• Ensure the vehicle is turned off completely before charging.
• Do not pull the cord when disconnecting the charger.
• Never attempt to disassemble the battery charger.
• To charge the battery outside the vehicle, place it in a safe, stable location with adequate ventilation.
• Do not place the battery charger on top of the battery when charging.

Risk of Fire & Deflagration

• Do not use chargers in environments where explosions may occur (e.g., with ignition sources, flammable vapors, gases, dust).

Risk of Explosion & Chemical Burns

• Do not charge a battery if it is cracked or damaged.
• Do not lean over the battery. Electrolyte from discharged batteries is liquid at low temperatures.
• Wear protective gloves and safety glasses when working on the battery.
• Do not allow battery acid to make bodily contact. In case of contact, flush affected areas with clean water and consult a doctor.
• Car batteries discharge hydrogen gas, which may ignite from flying sparks. Connect clamps in the correct order to reduce the risk of sparks.
• Only charge the battery in a well-ventilated area to prevent toxic exhaust gas buildup.
• Remove vent caps on non-maintenance-free batteries carefully, as battery acid is highly corrosive.
• Do not connect black terminal clamps to a dead/flat battery.
• Never smoke, use open flames, or create sparks near the battery charger while charging, as gases may cause an explosion.
• Remove all metal jewelry, including watches and rings. Use insulated tools to avoid shorting the battery.
• Do not use chargers with damaged cords or plugs.
• Route terminal clamps to avoid catching on rotating parts in the engine compartment.
• Do not short-circuit the chargers.
• Do not shorten or extend the chargers.
• Do not wear clothing made of synthetic materials during charging, as they could generate sparks due to electrostatic charge.