Instruction Manual for THERMON models including: G10 M-10 Series FLO-DRI Filters, G10 M-10 Series, FLO-DRI Filters, Filters
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DocumentDocumentFLO-DRI Filters G-10& M-10 Series Installation, Maintenance Instructions, & Parts List WARNING WARNING. Improper installation adjustment, alteration, excessive vibration, service, or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operating or servicing this equipment. Special Notes The following special notices highlight important information in the installation, operation and maintenance sections. This symbol indicates a potentially hazardous situation, which, if not avoided, can result in CAUTION personal injury or damage to the equipment. This symbol indicates a potentially hazardous situation, which, if not avoided, may be a shock hazard. CAUTION This symbol indicates an imminently hazardous situation, which, if not avoided, could result in WARNING death or serious injury. ISO 9001 CRN# 0E09312.2C Part No. 10298.Rev.4.02 March 2022 Printed in Canada TABLE OF CONTENTS A. Filter Maintenance Instructions 3 B. To Change FLO-DRI Cartridges 3 C. FLO-DRI filter installation instructions 4 D. Cartridge Media 4 D.1 NaturalGas ............................................................................................................................................4 D.2 CompresssedAirCartridgeMedia.......................................................................................4 E. Parts List 5 F. Change-out Schedule for FLO-DRI 6 G. To Order 6 A. FILTER MAINTENANCE INSTRUCTIONS 1. The following simple maintenance procedures will 4. Do not subject the unit to vapours or liquids from ensuremaximumFLO-DRIfilteringefficiencyanda synthetic solvents, acetone, methanol, esters, lacquer longerfilterlife. thinners, phosphates, etc. 2. FLO-DRI cartridges should be examined frequently until a pattern of usage is established. 3. Failure to replace cartridges in an expedient fashion may result in excessive pressure drop and the possibility of contaminant carry over. Refer to the FLO-DRI Cartridge Change-Out Calculator available on Thermon's website for recommended change out schedules. This calculator allows the user to determine an accurate cartridge replacement schedule based ontheirspecificapplication.Ifthecalculatoris unavailable, replace cartridges every 30 days or when the cartridge appears to be contaminated. B. TO CHANGE FLO-DRI CARTRIDGES WARNING. Neverreplacefiltercartridgewhenthe unit is under pressure. Always follow safe work WARNING procedures when working with high pressure. 1. Close inlet, wait for unit to vent, then close the outlet isolationvalvetotheFLO-DRIfilter. 2. Toventfilter,opendraincock.Makecertainfilteris COMPLETELYVENTEDandunderNOpressurepriorto removing the top end cap. 3. To remove the end cap: depress, turn counter clockwise and pull out. DO NOT LOOSEN CASTLE NUTS. 4. Inspectfiltermedia.Replacewhencompletely saturated, or earlier. WARNING. Do not reused contaminated media. WARNING 5. Insert new FLO-DRI cartridge (sewn end down) into thefilterunit. 6. Replace end cap, close drain cock and open isolation valves before returning FLO-DRI unit to service. WARNING. Ifisessentialtopositivelyconfirmclose of top cap prior to re-pressurizing system. WARNING FilterMaintenanceInstructions 3 C. FLO-DRI FILTER INSTALLATION INSTRUCTIONS 1. Formaximumefficiency,FLO-DRIunitshouldbe installed as indicated in Figure 1. 2. Install in a vertical position only. 3. Tightenfittingsintocasting5.5to6.0turns.Donot over-tighten threaded connections. This may lead to thread damage or possible cracking of the casting. 4. Ensureflowdirectionisasindicatedontheunit. 5. Installation of drain leg is highly recommended. 4.5" 114.5mm OVERALL DIAMETER UNION SHUT-OFF VALVE FLO-DRIfilterinstallationinstructions/CartridgeMedia F PORT TO PORT L SHUT-OFF VALVE O W 2" 50.8mm 3" 76.2mm 0.5" 12.7mm 0.375" 9.5mm OUTLET INLET UNION Figure 1 G-10&M-10AssemblyDiagram Table 1 Scrubbing system Scrubbing System Model No. PSIG No. of Cartridges Overall Length in m Overall Diameter in mm Port to Port in mm Pipe Size NPT NaturalGas FLODRI-G10A 150 Compressed Air FLODRI-M10A 1 8.50 216 4.00 102 5.00 127 1/4 Bed Cubic in3 12.56 Cartridge Media Part No. FLODRI-10AA FLODRI-10AC FLODRI-10MS FLODRI-10R D. CARTRIDGE MEDIA D.1 Natural Gas AA - MoistureRemoval AC - Odor Removal MS - H2S&MoistureRemoval D.2 Compresssed Air Cartridge Media R - Moisture,OilandHeavyLiquidsRemoval,Air Purifier 4 E. PARTS LIST Table 2 G-10 & M-10 Parts List C Item No. Req. Part No. Description D A 1 End cap B 1 Body A C 3 Castle nut D 3 Stud G E 1 10255 Spring, 10 Series, SST F 1 Draincock,Assembly,1/8NPT E G 1 10256 O-ring, End cap, 10 Series H 1 10257 Perforateddisc, 10 Series, Concave Table 3 Replacement FLODRI-MTG10 No. Req. Part No. Description 2 A16160-01 Bracket,MountingG25 Scrubber 4 7597 Bolt,1/4-20UNCX1/2"HEXSST H 4 A10686-34 1/4"18-8SplitLock304SS 4 9070 Washer,Flat1/4"18-8304SS Table 4 Replacement FLODRI-ORING 10 Kit Item No. Req. Part No. Description B G 2 10256 O-ring, End cap, 10 Series - 1 10347 O-ringLube,6Grampacket F Figure 2 PartsList\PartsList 5 F. CHANGE-OUT SCHEDULE FOR FLO-DRI Table 5,page 6showscartridgechange-outfrequencies in days for each model heater and gas scrubber for H2S and moisture. To determine the cartridge change-out frequency in days for other H2S moisture concentrations, use the formulas provided in the examples. Table 5 Flo-Dri Cartridge Change Schedule in Days WX Series 6x6 6x12 6x24 8x8 10x12 12x12 12x24 12x36 12x48 12x60 12x72 18x24 18x30 18x36 18x48 18x60 18x72 24x24 24x30 24x36 24x48 24x60 24x72 Rating (Btu/ hr) 1,250 2,500 5,000 2,222 4,167 5,000 10,000 15,000 20,000 25,000 30,000 15,000 18,750 22,500 30,000 37,500 45,000 20,000 25,000 30,000 40,000 50,000 60,000 Sour Gas H2S FloDri10MS Days FloDri25MS Days 450 1,167 225 583 112 291 253 656 135 350 112 291 56 145 37 97 28 72 22 58 18 48 37 97 30 77 25 64 18 48 15 38 12 32 28 72 22 58 18 48 14 36 11 29 9 24 Moisture (50ppm) FloDri10MS Days FloDri25MS Days 360 934 180 467 90 233 202 525 108 280 90 233 45 116 30 77 22 58 18 46 15 38 30 77 24 62 20 51 15 38 12 31 10 25 22 58 18 46 15 38 11 29 9 23 7 19 Example1:SourGasH2S Change-out Frequency = x #Days(Table 5) 10 ppm H2SinGasSupply YourinstallationhasaCata-DyneTMheater,modelWX12x24, 10,000Btu/hr(2.928kW/hr)naturalgasusingamodel FloDri-10MScartridge. The concentration of H S in your gas supply is 25 2 ppm. The change-out frequency for 10 ppm is 70 days (derivedfromTable 5). COF=56daysx(10ppm/25ppm)=22days TheFLO-DRI-10MSscrubbercartridgeshouldbe changed once every 22 days. Example2:Moisture Change-out Frequency = x 50 ppm #Days(Table 5) MoistureinGasSupply YourinstallationhasaCata-DyneTMheater,modelWX12x24, 10,000Btu/hr(2.928kW/hr)naturalgasusingamodel FloDri-10MScartridge. The concentration of H2S in your gas supply is 25 ppm. The change-out frequency for 50 ppm is 45 days (derivedfromTable 5). COF=45daysx(50ppm/25ppm)=90days TheFloDri-10MSscrubbercartridgeshouldbe changed once every 90 days. G. TO ORDER Modelnumberandcartridgemediapartnumber. Change-outScheduleforFLO-DRI/ToOrder 6 NOTES PLEASE ADHERE TO INSTRUCTIONS IN THIS MANUAL Failure to do so may be dangerous and may void certain provisions of your warranty. For further assistance, please call 24hr hotline: 1-800-410-3131 (U.S.A. and Canada) Please have model and serial numbers available before calling. WARRANTY: Under normal use the Company warrants to the purchaser that defects in material or workmanship will be repaired or replaced without charge for a period of 18 months from date of shipment, or 12 months from the start date of operation,whicheverexpiresfirst.Anyclaimforwarranty mustbereportedtothesalesofficewheretheproductwas purchased for authorized repair or replacement within the terms of this warranty. SubjecttoStateorProvinciallawtothecontrary,theCompany will not be responsible for any expense for installation, removal from service, transportation, or damages of any type whatsoever, including damages arising from lack of use, business interruptions, or incidental or consequential damages. The Company cannot anticipate or control the conditions of product usage and therefore accepts no responsibility for the safe application and suitability of its products when used alone or in combination with other products. Tests for the safe application and suitability of the products are the sole responsibility of the user. This warranty will be void if, in the judgment of the Company, the damage, failure or defect is the result of: Vibration,radiation,erosion,corrosion,process contamination, abnormal process conditions, temperature and pressures, unusual surges or pulsation, fouling, ordinary wear and tear, lack of maintenance, incorrectly applied utilities such as voltage, air, gas, water, and others or any combination of the aforementionedcausesnotspecifi callyallowedforin the design conditions or, AnyactoromissionbythePurchaser,itsagents, servants or independent contractors which for greater certainty, but not so as to limit the generality of the foregoing, includes physical, chemical or mechanical abuse, accident, improper installation of the product, improper storage and handling of the product, improper application or the misalignment of parts. Nowarrantyappliestopaintfi nishesexceptfor manufacturing defects apparent within 30 days from the date of installation. The Company neither assumes nor authorizes any person to assume for it any other obligation or liability in connection with the product(s). ThePurchaseragreesthatallwarrantyworkrequiredafter the initial commissioning of the product will be provided onlyiftheCompanyhasbeenpaidbythePurchaserinfull accordance with the terms and conditions of the contract. ThePurchaseragreesthattheCompanymakesnowarranty or guarantee, express, implied or statutory, (including any warrantyofmerchantabilityorwarrantyoffi tnessfora particular purpose) written or oral, of the Article or incidental labour, except as is expressed or contained in the agreement herein. LIABILITY: Technical data contained in the catalog or on the website is subject to change without notice. The Company reserves the right to make dimensional and other designchangesasrequired.ThePurchaseracknowledges the Company shall not be obligated to modify those articles manufactured before the formulation of the changes in design or improvements of the products by the Company. The Company shall not be liable to compensate or indemnif ythePurchaser,enduseroranyotherpar t y against any actions, claims, liabilities, injury, loss, loss of use, loss of business, damages, indirect or consequential damages ,demands ,penalties ,fi nes ,expenses(including legal expenses), costs, obligations and causes of action of any kind arising wholly or partly from negligence or omission of the user or the misuse, incorrect application, unsafe application, incorrect storage and handling, incorrect installation, lack of maintenance, improper maintenance or improper operation of products furnished by the Company. 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