LS ELECTRIC LSLV-G100 Series AC Variable Speed Drive User Manual

LSLV-G100 Series AC Variable Speed Drive

“

Specifications:

Model: LSLV-G100 series

Power Range: 0.4-22kW

Input Voltage: 200V, 400V

Product Information:

Safety Information

LS ELECTRIC emphasizes safety in the operation of the LSLV-G100
series inverters. Please read and understand the safety symbols and
information provided in the manual to prevent any potential
hazards.

Preparing the Installation

Product Identification

The LSLV-G100 series inverters are available in various motor
capacities ranging from 0.4kW to 22kW. The series name indicates
the input voltage compatibility, and specific features such as
keypad, UL type, EMC filter, reactor, and safety measures.

Installation Considerations

• Ambient Humidity: Should be less than 95%
  relative humidity without condensation.
• Storage Temperature: Ensure the storage
  environment is free from corrosive or flammable gases, oil residue,
  or dust.
• Altitude/Vibration: Follow altitude guidelines
  for optimal operation.
• Air Pressure: Maintain appropriate air
  pressure levels for efficient functioning.

Selecting the Installation Site

Choose a location that meets the environmental requirements
specified in the manual to ensure the inverter operates without
issues.

Cable Selection and Cable Wiring

Refer to the provided table for ground cable and power cable
specifications based on the load and phase details. Proper cable
selection and wiring are crucial for safe and effective operation
of the inverter.

Signal (Control) Cable Specifications

Ensure proper connectors are used for signal cables to maintain
reliable control terminal wiring.

FAQ:

Q: What should I do if I encounter a hazardous situation while
operating the LSLV-G100 series inverter?

A: Refer to the safety symbols and information in the manual to
handle hazardous situations appropriately. Prioritize safety
measures to prevent injuries or damages.

Q: How can I ensure optimal performance of the inverter?

A: Follow the installation considerations, select a suitable
installation site, and adhere to cable selection and wiring
guidelines provided in the manual. Regular maintenance and
monitoring can also help maintain performance.

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0.4 ­ 22 kW [200V, 400V] LSLV-G100 series

0.4-22kW [200V,400V]

Disclaimer of Liability

LS ELECTRIC has reviewed the information in this publication to ensure consistency with the hardware

and software described. However, LS ELECTRIC cannot guarantee full consistency, nor be responsible for

any damages or compensation, since variance cannot be precluded entirely. Please check again the

version of this publication before you use the product.

LS ELECTRIC Co., Ltd 2020 All Right Reserved.

LSLV-G100 / 2020.09

This operation manual is intended for users with basic knowledge of electricity and electric devices. * LSLV- G100 is the official name for the G100 series inverters. * Visit our website at https://www.ls-electric.com for the complete user manual.
1. Safety Information
1.1 Safety symbols in this manual
Indicates an imminently hazardous situation which, if not avoided, will result in severe injury or death.
Indicates a potentially hazardous situation which, if not avoided, could result in injury or death.
Indicates a potentially hazardous situation that, if not avoided, could result in minor injury or property damage.
1.2 Safety information
· Never remove the product cover or touch the internal printed circuit board (PCB) or any contact points when the power is on. Also, do not start the product when the cover is open. This may cause an electrical shock due to the exposure of high voltage terminals or live parts. · Even if the power is off, do not open the cover unless it is absolutely necessary like for the wiring operation or for regular inspection. Opening the cover may still cause an electrical shock even after the power is blocked because the product has been charged for a long period of time. · Wait at least 10 minutes before opening the covers and exposing the terminal connections. Before starting work on the inverter, test the connections to ensure all DC voltage has been fully discharged. Otherwise, it may cause an electrical shock and result in personal injury or even death.
· Make sure to install ground connection between the equipment and the motor for safe use. Otherwise, it may cause an electrical shock and result in personal injury or even death. · Do not turn on the power if the product is damaged or faulty. If you find that the product is faulty, disconnect the power supply and have the product professionally repaired. · The inverter becomes hot during operation. Avoid touching the inverter until it has cooled to avoid burns. Avoid touching the inverter until it has cooled to avoid burns. · Do not allow foreign objects, such as screws, metal chips, debris, water, or oil to get inside the inverter. Allowing foreign objects inside the inverter may cause the inverter to malfunction or result in a fire. · Do not operate the switch with wet hands. Otherwise, it may cause an electrical shock and result in personal injury or even death. · Check the information about the protection level for the circuits and devices. The connection terminals and parts below have electrical protection class 0. This means that the protection class of the circuit depends on basic insulation and there is a danger of electric shock if the basic insulation is not working properly. Therefore, take the same protective measures as handling the power line when connecting wires to the terminals or the device below, or when installing or using the devices.

– Multi-function Input: P1­P8, CM – Analog Input/Output: VR, V1, V2, I2, AO, IO, CM – Digital Output: 24, A1/B1/C1, A2/C2, Q1/EG – Safety: SA/SB/SC – Communication: S+/ S- Fan · The protection level of this equipment (inverter) is electrical protective class 1.

· Do not change the inside of the product at your own discretion. This may result in injury or damage to the product due to failure or malfunction. Also, products changed at your own discretion will be excluded from the product warranty.
· Do not use the inverter for single phase motor operation as it has been designed for three phase motor operation. Using a single phase motor may damage the motor.
· Do not place heavy objects on top of electric cables. Heavy objects may damage the cable and result in electric shock.

Note / Remarque · Maximum allowed prospective short-circuit current at the input power connection is defined in IEC 60439-1 as 100 kA. Depending on the selected MCCB, the LSLV-G100 Series is suitable for use in circuits capable of delivering a maximum of 100 kA RMS symmetrical amperes at the drive’s maximum rated voltage. The following table shows the recommended MCCB for RMS symmetrical amperes. · Le courant maximum de court-circuit présumé autorisé au connecteur d’alimentation électrique est défini dans la norme IEC 60439-1 comme égal à 100 kA. Selon le MCCB sélectionné, la série LSLV-G100 peut être utilisée sur des circuits pouvant fournir un courant RMS symétrique de 100 kA maximum en ampères à la tension nominale maximale du variateur. Le tableau suivant indique le MCCB recommandé selon le courant RMS symétrique en ampères.

Working Voltage 240V(50/60Hz)

UTE100E 50 kA

UTE100H 100 kA

UTS150L 150 kA

480V(50/60Hz)

25 kA

65 kA

100 kA

2. Preparing the Installation

2.1 Product Identification

LSLV 0022 G100 ­ 2EOFN(T)

Motor capacity

00040.4kW 011011kW

00080.8kW 015015kW

00151.5kW 018518.5kW

00222.2kW 022022kW

Series name Input voltage
Keypad UL Type EMC Filter Reactor Safety

G100, G100C ­ Compact type(0.4­4.0kW) 2 ­ 3 phase 200V ­ 240V, 4 ­ 3 phase 380 ­480V E ­ LED Keypad O ­ UL Open Type N ­ Non Built-in EMC Filter, F ­ Built-in EMC Filter N ­ Non-Reactor Blank ­ Non-Safety, T ­ Safety

00404.0kW

00555.5kW

00757.5kW

2.2 Installation Considerations

Items

Description

Ambient Temperature 1) Heavy load: -10­50, Normal load: -10­40

Ambient Humidity

Less than 95% relative humidity (no condensation)

Storage Temperature

-20­65°C

Environmental Factors

An environment free from corrosive or flammable gases, oil residue, or dust

Altitude/Vibration

Maximum 3,280 ft(1,000m) above sea level for standard operation. From 1000 to 4000m, the rated input voltage and rated output current of the drive must be derated by 1% for every 100m./less than 1G (9.8m/sec2)

Air Pressure

70­106 kPa

1) The ambient temperature is the temperature measured at a point 2″ (5 cm) from the surface of the inverter.

· Do not allow the ambient temperature to exceed the allowable range while operating the inverter.

2.3 Selecting the Installation Site
·The location must be free from vibration, and the inverter must be installed on a wall that can support the inverter’s weight. ·The inverter can become very hot during operation. Install the inverter on a surface that is fire-resistant or flame-retardant and with sufficient clearance around the inverter to allow air to circulate. The illustrations below detail the required installation clearances.
·Make sure that sufficient air circulation is provided around the product. When installing the product inside the panel, carefully consider the position of the product’s cooling fan and the ventilation louver. The product must be placed for the cooling fan to discharge heat
satisfactorily during the operation.
·If you are installing multiple inverters in one location, arrange them side-by-side and remove the top covers. The top covers MUST be removed for side-by-side installations. Use a flat head screwdriver to remove the top covers.
·If you are installing multiple inverters, of different ratings, provide sufficient clearance to meet the clearance specifications of the larger inverter.

Note · Select a wall or panel suitable to support the installation and check the inverter’s mounting bracket dimensions.
· Do not transport the inverter by lifting with the inverter’s covers or plastic surfaces. The inverter may tip over if covers break, causing injuries or damage to the product. Always support the inverter using the metal frames when moving it. · Use a transport method that is suitable for the weight of the product. Some high capacity inverters can be too heavy for one person to carry. Use an adequate number of people and transport tool to safely move the product. · Do not install the inverter on the floor or mount it sideways against a wall. The inverter must be installed vertically, on a wall or inside a panel, with its rear flat on the mounting surface.

2.4 Cable Selection and Cable Wiring

Ground Cable and Power Cable Specification (*G100C)

Load(kW)

Ground mm2 AWG

Power I/O

(mm2)

R/S/T

U/V/ W

0.4/0.75/1.5/2.2 4

12

2.5

2.5

4

4

12

4

4

5.5

6

10

6

6

3-Phase 7.5

6

10

10

10

200V 11

16

6

16

16

15

16

6

25

25

18.5

25

4

35

35

22

25

4

35

35

Power

I/O(AWG)

R/S/T

U/V/ W

14

14

12

12

10

10

8

8

6

6

4

4

2

2

2

2

Terminal Size
M3(M3.5*) M4(M3.5*)
M4 M4 M5 M5 M6 M6

Load(kW)

3-Phase 400V

0.4/7.5/1.5/2.2/4 5.5 7.5 11 15 18.5 22

Ground

mm2
2.5 4 4 10 10 16 16

AWG
14 12 12 8 8 6 6

Power I/O (mm2)

R/S/T

U/V/ W

2.5

2.5

4

2.5

4

4

6

6

16

10

16

10

25

16

Power

I/O(AWG)

R/S/T

U/V/ W

14

14

12

14

12

12

10

10

6

8

6

8

4

6

Terminal Size
M3.5 M4 M4 M4 M5 M5 M5

Note · 200 V products require Class 3 grounding. Resistance to ground must be < 100. · 400 V products require Special Class 3 grounding. Resistance to ground must be < 10 .
· Make sure to install ground connection between the equipment and the motor for safe use. Otherwise it may cause an electrical shock and result in personal injury or even death.

·Apply rated torques to the terminal screws. Loose screws may cause short circuits and malfunctions. Tightening the screw too much may damage the terminals and cause short circuits and malfunctions.
·Use copper wires only with 600V, 75 rating for the power terminal wiring, and 300V, 75 rating for the
control terminal wiring.
·Do not connect two wires to one terminal when wiring the power. ·Power supply wirings must be connected to the R, S, and T terminals. Connecting them to the U, V, W terminals causes internal damages to the inverter. Motor should be connected to the U, V, and W Terminals.
Arrangement of the phase sequence is not necessary.

·Appliquer des couples de marche aux vis des bornes. Des vis desserrées peuvent provoquer des courts-circuits et des dysfonctionnements. Ne pas trop serrer la vis, car cela risqué d’endommager les bornes et de provoquer des courts-circuits et des dysfonctionnements. Utiliser uniquement des fils de cuivre avec une valeur nominale
de 600 V, 75 pour le câblage de la borne d’alimentation, tune valeur nominale de 300 V, 75 pour le
câblage de la borne de commande.
·Ne jamais connecter deux câbles à une borne lors du câblage de l’alimentation. ·Les câblages de l’alimentation électrique doivent être connectés aux bornes R, S et T. Leur connexion aux bornes U, V et W provoque des dommages internes à l’onduleur. Le moteur doit être raccordé aux bornes U, V et W. L’arrangement de l’ordre de phase n’est pas nécessaire.

Signal (Control) Cable Specifications

Without Crimp Terminal

Terminal / Signal Cable

Connectors (Bare wire)

mm2

AWG

P1­P8, CM, SA/SB/SC, VR, V1,

V2, I2, AO, IO, 24, A1/B1/C1,

0.8

18

A2/C2, Q1/EG, S+/S-

With Crimp Terminal

Connectors (Bootlace Ferrule)

mm2

AWG

0.5

20

Cable Wiring · Install the ground connection as specified. Complete the cable connections by connecting an appropriately rated cable to the terminals on the power and control terminal blocks.

·Install the inverter before carrying out wiring connections. ·Ensure that no small metal debris, such as wire cut-offs, remain inside the inverter. Metal debris in the inverter may cause inverter failure.
·Tighten terminal screws to their specified torque. Loose terminal block screws may allow the cables to disconnect and cause short circuit or inverter failure.
·Do not place heavy objects on top of electric cables. Heavy objects may damage the cable and result in electric shock. ·The power supply system for this equipment (inverter) is a grounded system (TT, TN). The inverter is not suitable for corner-earthed systems.
·The equipment may generate direct current in the protective ground wire. When installing the residual current device (RCD) or residual current monitoring (RCM), only Type B RCDs and RCMs can be used.
·Use cables with the largest cross-sectional area, appropriate for power terminal wiring, to ensure that voltage drop does not exceed 2%.
·Use copper cables rated at 600V, 75 for power terminal wiring.
·Use copper cables rated at 300V, 75 for control terminal wiring.
·Separate control circuit wires from the main circuits and other high voltage circuits (200 V relay sequence circuit). ·Check for short circuits or wiring failure in the control circuit. They could cause system failure or device malfunction. ·Use shielded cables for control terminal wiring. Failure to do so may cause malfunction due to interference. When grounding is needed, use shielded twisted pair (STP) cables.
·If you need to re-wire the terminals due to wiring-related faults, ensure that the inverter keypad display is turned off and the charge lamp under the front cover is off before working on wiring connections. The inverter may hold a high voltage
electric charge long after the power supply has been turned off.

2.5 Terminal Screw Specification

Input/Output Terminal Screw Specification (*G100C)

Product(kW)

Terminal screw Size

Screw Torque (Kgfcm/Nm)

0.4 / 0.75

R/S/T, U/V/W : M3 (M3.5*)

R/S/T, U/V/W : 5.1 / 0.5 (10.3 / 1.0*)

1.5 / 2.2

R/S/T, U/V/W : M4 (M3.5*)

R/S/T, U/V/W : 12.1 / 1.2 (10.3 / 1.0*)

3-Phase

4

R/S/T, U/V/W : M4

R/S/T, U/V/W : 18.4 / 1.8

200V

5.5 / 7.5

R/S/T, U/V/W : M4

R/S/T : 14.0/1.4, U/V/W : 15.0 / 1.5

11/15

R/S/T, U/V/W : M5

R/S/T, U/V/W : 25.34/2.5

18.5/22

R/S/T, U/V/W : M6

R/S/T, U/V/W : 30.5/3

0.4 / 0.75/1.5/2.2 R/S/T, U/V/W : M3.5

R/S/T, U/V/W : 10.3 / 1.0

3-Phase 400V

4 5.5 / 7.5

R/S/T, U/V/W : M4 R/S/T, U/V/W : M4

R/S/T, U/V/W : 18.4 / 1.8 R/S/T : 14.0/1.4, U/V/W : 18.4 / 1.8

11/15/18.5/22 R/S/T, U/V/W : M5

R/S/T, U/V/W : 25.34/2.5

Control Circuit Terminal Screw Specification(G100/G100C)

Terminal

Terminal Screw Size Screw Torque (Kgfcm/Nm)

24, P1­P5, CM

M2.6

4/0.4

VR, V1, I2, AO, CM, S+ / S-, A1/B1/C1, A2/C2 , M2.6

5.2/0.5

Q1/EG*

*G100C series models support Q1/EG terminal as a substitute for A2/C2 terminal.

Control Circuit Terminal Screw Specification (G100 Safety)

Terminal

Terminal Screw Size

A1/B1/C1, A2/C2

M2.6

24, P1­P6, CM, SA/SB/SC

M2

P7­P8, AO, IO, VR, V1, I2, V2, CM, S+/S-

M2

Screw Torque (Kgfcm/Nm) 5.2/0.5 2/0.2
2/0.2

· Apply rated torques to the terminal screws. Loose screws may cause short circuits and malfunctions. Tightening the screw too much may damage the terminals and cause short circuits and malfuctions.
·Appliquer des couples de marche aux vis des bornes. Des vis desserrées peuvent provoquer des courts-circuits et des dysfonctionnements.
3. Installing the Inverter
3.1 Basic Configuration Diagram

·Note that the illustration on this user manual may represent the product with the cover open or the circuit breaker removed for explanation. When operating the inverter, make sure to follow the instructions of user
manual after fully installing the necessary parts, such as the cover and circuit breaker.
·Do not start or stop the inverter with a magnetic contactor. This may cause damage to the inverter. ·If the inverter is damaged and loses control, the machine may cause a dangerous situation. Install an additional safety device such as an emergency brake to prevent these situations.
·High levels of current draw during power-on can affect the system. Ensure that correctly rated circuit breakers are installed to operate safely during power-on situations.
·Reactors can be installed to improve the power factor. Note that reactors may be installed within 30 ft (9.14 m) from the power source if the input power exceeds 10 times of inverter capacity.

3.2 Drive View9
·For the G100 series, you can set the parameters and monitor the inverter status using DriveView9 which is a PC software provided free of charge. In DriveView9, both Modbus-RTU and LS INV 485 protocols are available.

3.3 Peripheral Devices Compatible Circuit Breaker, Leakage Breaker), Magnetic Contactor) Models

(manufactured by LS ELECTRIC)

Inverter Capacity

Circuit Breaker

Model

Rating [A]

Leakage Breaker Model Rating [A]

Magnetic Contactor Model Rating [A]

0.4-2

5

MC-6a

9

0.75-2 UTE100·H·FTU·15·3P·UL

15

10

MC-9a, 9b

11

1.5-2

EBS33c

15

MC-18a, 18b

18

2.2-2

UTE100·H·FTU·20·3P·UL

20

20

MC-22b

22

4.0-2

UTE100·H·FTU·30·3P·UL

30

30

MC-32a

32

5.5-2

UTS150·H·FTU·50·3P·UL

50

EBS53c

50

MC-50a

55

7.5-2

UTS150·H·FTU·60·3P·UL

60

EBS63c

60

MC-65a

65

11-2

UTS150·H·FTU·80·3P·UL

80

EBS103C

100

MC-85a

85

15-2 UTS150·H·FTU·100·3P·UL

100

EBS103C

125

MC-130a

130

18.5-4 UTS150·H·FTU·125·3P·UL

125

EBS203C

150

MC-150a

150

22-4 UTS150·H·FTU·150·3P·UL

150

EBS203C

175

MC-185a

185

0.4-4 UTS150·L·MCP·3.2·3P·UL

3.2

0.75-4 UTS150·L·MCP·6.3·3P·UL

6.3

5

MC-6a

7

MC-6a

1.5-4 2.2-4

UTS150·L·MCP·12·3P·UL

12

EBS33c

10

MC-9a, 9b

9

MC-12a, 12b

12

4.0-4 UTS150·L·MCP·20·3P·UL

20

20

MC-18a, 18b

18

5.5-4 7.5-4

UTS150·L·MCP·32·3P·UL

30

30

MC-22b

22

MC-32a

32

11-4

UTS150·L·FTU·50·3P·UL

50

EBS53c

50

MC-50a

50

15-4

UTS150·L·FTU·60·3P·UL

60

EBS63c

60

MC-65a

65

18.5-4 UTS150·L·FTU·70·3P·UL

70

EBS103c

75

MC-75a

75

22-4

UTS150·L·FTU·90·3P·UL

90

EBS103c

100

MC-85a

85

Fuse and Reactor Specifications

Inverter capacity

AC Input Fuse Model Current [A] Voltage[V]

AC Reactor

Inductance(mH)

Current(A)

0.4 / 0.75 DFJ-101)

10

1.20

10

1.5

DFJ-15

15

0.88

14

2.2

DFJ-20

20

0.56

20

4.0

DFJ-30

30

3-

5.5

DFJ-50

50

Phase 200V

7.5

DFJ-60

60

11

DFJ-80

80

0.39

30

0.30

34

0.22

45

0.16

64

15

DFJ-100

100

0.13

79

18.5

DFJ-110

110

0.12

96

22

DFJ-125

125

0.11

112

0.4 / 0.75 1.5

DFJ-10

10

600

4.81 3.23

4.8 7.5

2.2

DFJ-15

15

2.34

10

4.0

DFJ-20

20

3Phase 400V

5.5 7.5

DFJ-30 DFJ-35

30 35

11

DFJ-50

50

1.22

15

1.12

19

0.78

27

0.59

35

15

DFJ-60

60

0.46

44

18.5

DFJ-70

70

0.40

52

22

DFJ-100

100

0.30

68

Note1) DFJ is Class J/600V level model name of the Bussmann company.

· Use Class CC, G, J, L, R or T UL Listed Input Fuse and UL Listed Breaker Only. See the table above For the Voltage and Current rating of the fuse and the breaker.

·Utiliser UNIQUEMENT des fusibles d’entrée homologués de Classe CC, G, J, L, R ou T UL et des disjoncteurs UL. Se reporter au tableau ci-dessus pour la tension et le courant nominal des fusibless et des disjoncteurs.

Braking Resistor Specification

Product(kW)

Resistance()

Rated Capacity(W)

Product(kW)

Resistance()

Rated Capacity(W)

0.4

300

100

0.4

1,200

100

0.75

150

150

0.75 600

150

1.5

60

300

1.5

300

300

2.2

50

400

2.2

200

400

3.7

33

600

3.7

130

600

3-Phase 4

33

200V 5.5

20

600

3-Phase 4

130

600

800

400V 5.5

85

1,000

7.5

15

1,200

7.5

60

1,200

11

10

2,400

11

40

2,000

15

8

2,400

15

30

2,400

18.5

5

3,600

18.5 20

3,600

22

5

3,600

22

20

3,600

· The standard for braking torque is 150 % and the working rate (%ED) is 5 %. If the working rate is 10 %, the rated capacity for braking resistance must be calculated at twice the standard.

3.4 Power Terminal Labels and Descriptions

Terminal Labels

Name

R(L1)/S(L2)/T(L3) B1/B2 U/V/W

Ground Terminal AC power input terminal Brake resistor terminals Motor output terminals

Description
Connect earth grounding. Mains supply AC power connections.
Brake resistor wiring connection. 3-phase induction motor wiring connections.

Note
· Do not use 3 core cables to connect a remotely located motor with the inverter. · When you operating Brake resistor, the motor may vibrate under the Flux braking operation. In this case, please turn off the Flux braking (Pr.50).
· Make sure that the total cable length does not exceed 665 ft (202 m). For inverters < = 4.0 kW capacity, ensure that the total cable length does not exceed 165 ft (50 m).
· Long cable runs can cause reduced motor torque in low frequency applications due to voltage drop. Long cable runs also increase a circuit’s susceptibility to stray capacitance and may trigger over-current protection devices or result in malfunction of equipment connected to the inverter. Voltage drop is calculated by using the
following formula:
Voltage Drop (V) = [3 X cable resistance (m/m) X cable length (m) X current (A)] / 1000 · Use cables with the largest possible cross-sectional area to ensure that voltage drop is minimized over long cable runs. Lowering the carrier frequency and installing a micro surge filter may also help to reduce voltage
drop.

Distance

< 165 ft (50 m)

< 330 ft (100 m)

> 330 ft (100 m)

Allowed Carrier Frequency

< 15 kHz

< 5 kHz

< 2.5 kHz

· Do not connect power to the inverter until installation has been fully completed and the inverter is ready to be operated. Otherwise, it may cause an electrical shock and result in personal injury or even death.
· Power supply cables must be connected to the R, S, and T terminals. Connecting power cables to other terminals will damage the inverter. · Use insulated ring lugs when connecting cables to R/S/T and U/V/W terminals · The inverter’s power terminal connections can cause harmonics that may interfere with other communication devices located near to the inverter. To reduce interference the installation of noise filters or line filters may be required. · Are advanced-phase capacitors, surge protection and electromagnetic interference filters installed correctly? · To avoid circuit interruption or damaging connected equipment, do not install magnetic contactors on the output side of the inverter. Metal debris in the inverter may cause inverter failure.

3.5 Control Terminal Labels and Descriptions Control Board Switches and Connector

Switch SW1 SW2 SW3 RJ-45 Connector

Description NPN/PNP mode selection switch Terminating Resistor selection switch I2/PTC selection switch Connect to Remote I/O or smart copier, connect with RS-485 communication.

Input Terminal Labels and Descriptions

Function

Label

Name

Description

Multi-function terminal configuration

P1­P5
P1­P8 (Safety Type) CM

Multi-function Input 1­5 Multi-function Input 1­8 Common Sequence

Configurable for multi-function input terminals. Factory default terminals and setup are as follows: · P1: Fx, P2 : Rx, P3: BX, P4: RST, P5: Speed-L
P6: Speed-M, P7 : Speed-H, P8: None
Common terminal for analog terminal inputs and outputs.

Used to setup or modify a frequency reference via analog

voltage or current input.

VR

Potentiometer frequency

· Maximum Voltage Output: 12V (G100C: 20mA)

reference input · Maximum Current Output: 100mA,

· Potentiometer: 1­5k

Analog input

V1
V2 (Safety Type)

Voltage input for frequency reference input

Used to setup or modify a frequency reference via analog voltage input terminal. · Unipolar: 0­10V (12V Max) · Bipolar: -10­10V (±12V Max)

Used to setup or modify a frequency reference via current

Current input

input terminal. V Mode :

I2*

for frequency reference input

· Input current: 4­20 mA, Maximum Input current: 24mA

· Input resistance: 249

PTC input (Safety Type)

PTC or PT1000 sensor is used

* For Safety Type, SW3 operates as I2 when set to the right and as PTC when set to the left

Output/Communication Terminal Labels and Descriptions

Function

Label

Name

Description

Used to send inverter output information to external devices:

output frequency, output current, output voltage, or a DC

AO Analog Output

Voltage Output terminal

voltage.
· Output voltage: 0­10 V · Maximum output voltage/current: 12V, 10 mA · Factory default output: Output frequency Used to send inverter output information to external devices:

output frequency, output current, output voltage, or a DC

IO

Current Output voltage.

(Safety Type) terminal

· Output current: 0­20 mA

· Maximum output current: 24 mA

· Factory default output: Output frequency

24

External 24 V power source

Maximum output current: 100 mA*

Sends out alarm signals when the inverter’s safety features are activated (AC 250V <1A, DC 30V < 1A).

A1/C1/B1

Fault signal output 1

· Fault condition: A1 and C1 contacts are connected (B1 and C1 open connection)

Digital Output A2/C2

Fault signal output 2

· Normal operation: B1 and C1 contacts are connected (A1 and C1 open connection)
Sends out alarm signals when the inverter’s safety features are activated (AC 250V <1A, DC 30V < 1A).
· Fault condition: A2 and C2 contacts are open connection · Normal operation: A2 and C2 contacts are connected

Q1/EG (G100C)

Open Collector

· The G100C provides an open-collector output terminal (Q1/EG)
insted of a fault signal output2 terminal(A2/C2).

· DC 24V, 100mA or less

RS-485 Communication

S+/S-

RS-485 signal line

Used to send or receive RS-485 signals.

* When terminals SA and SB are connected to SC, the maximum output current of terminal 24 is 90mA.

Safety Function Input Terminal Labels and Descriptions

Function

Label

Name

Description

SA Safety Function SB
SC

Safety input A
Safety input B Safety input power

In case of an emergency, the output is cut off based on the incoming input signal. · SA and SB connected to SC : Normal operation · SA or SB disconnected to SC : Output cut-off
DC 24V, 10mA or less

3.6 Disabling the EMC Filter for Power Sources with Asymmetrical Grounding ·Before using the inverter, confirm the power supply’s grounding system. Disable the EMC filter if the power source has an asymmetrical grounding connection. Check the location of the EMC filter on/off screw and attach the plastic washer to the screw under the control terminal block.

4. Learning to Perform Basic Operations

4.1 Operation Keys

· The following table lists the names and functioins of the keypad’s operation keys.

Key

Name

Description

[RUN] key Used to run the inverter (inputs a RUN command). [STOP/RESET] key

STOP: Stops the inverter. RESET: Resets the inverter if a fault or failure occurs

[] key, [] key Switch between codes, or to increase or decrease parameter values.

Moves between groups or moves to the digit on the left when setting the [MODE/SHIFT] key parameter. Press the MODE/SHIFT key once again on the maximum
number of digits to move to the minimum number of digits.

[ENTER] key

Switches from the selected state of parameter to the input state. Edits parameter and apply change. Accesses the operation information screen during failure on the failure screen.

[Volume]

Used to set the operation frequency.

* Operates as ESC key if two keys out of [MODE/SHIFT] key, [] key and [] key are entered at the same time. – Press ESC in the group navigation mode to go to the initial screen (the frequency display screen). – Press ESC in the mode to change parameter to go to group navigation mode without saving.

4.2 Control Menu

· The control menu uses the following groups.

Group

Display

Description

Operation

– Configures basic parameters for inverter operation.

Drive (Drive) Basic (Basic) Advanced (Advanced)

Configures parameters for basic operations. These include

dr jog operation, motor capacity evaluation, torque boost, and

other keypad related parameters.

Configures basic operation parameters. These parameters

ba include motor parameters and multi-step frequency

parameters.

ad

Configures acceleration or deceleration patterns, frequency limits, etc.

Group Control (Control)

Display

Description

cn Configures sensorless vector-related features.

Input Terminal (Input)

in Configures input terminal-related features, including digital multi-functional inputs and analog inputs.

Output Terminal (Output)

ou Configures output terminal-related features such as relays and analog outputs.

Communication (Communication)

cm Configures communication features for RS-485 or other communication options.

Application (Application)

ap Configures functions related to PID control.

Protection (Protection) pr Configures motor and inverter protection features.

Configures secondary motor related features.

Secondary Motor (2nd Motor)

m2 The secondary motor (M2) group appears on the keypad only when one of the multi-function input terminals (In.65­ In.72) has been set to 26 (Secondary motor).

User Sequence (User Sequence)

us Implement a simple sequence using a combination of

User Sequence Function

uf different Function Blocks.

(User Sequence Function)

*The User Sequence feature can only be used with the G100 drive that has main firmware V3.2

and later.

4.3 Table of Functions in operation group

C o m m. C o d e
Address

N a m e

Keypad DIsplay

SettIng Range

InItIal Property* V/F SL
Value

– 0h1D00 Target frequency

0.00 0-Maximum frequency (Hz) 0.00

O OO

– 0h1D01 Acceleration time

acc 0.0­600.0(s)

5.0

O OO

– 0h1D02 Deceleration time

dec 0.0­600.0(s)

10.0

O OO

0 Keypad

1 Fx/Rx-1

– 0h1D03 Command Source

drv

2 Fx/Rx-2 3 Int 485

1: Fx/Rx-1

X OO

4 Fieldbus1

5 UserSeqLink

0 Keypad-1

1 Keypad-2

2 V1

–

0h1D04

Frequency reference source

frq

3 V2

4

V0,Built-in Volume

0: Keypad-1

X

5 I2

O O

6 Int 485

8 Fieldbus1

9 UserSeqLink

–

0h1D05

Multi-step speed frequency

1

st1

0.00-Maximum frequency (Hz)

10.00

O/7 O O

–

0h1D06

Multi-step speed frequency

2

st2

0.00-Maximum frequency (Hz)

20.00

O/7 O O

–

0h1D07

Multi-step speed frequency

3

st3

0.00-Maximum frequency (Hz)

30.00

O/7 O O

– 0h1D08 Output current

cur

-/7 O O

–

0h1D09

Motor revolutions per minute

rpm

-/7 O O

– 0h1D0A Inverter DC voltage

dcl –

–

-/7 O O

– 0h1D0B Inverter output voltage vol

-/7 O O

– 0h1D0C Out of order signal

non

-/7 O O

– 0h1D0D Select rotation direction drc

F Forward run r Reverse run

F

O/7 O O

1 Table of options are provided separately in the option manual.

5. Technical Specification

5.1 Input and Output Specification

· 3-phase 200V (0.4­22kW)

Model G100­2

0004 0008 0015 0022 0040 0055 0075 0110 0150 0185 0220

HP

Heavy load

Applied

kW

motor

HP

Normal load

kW

0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 0.4 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 –

Rated capacity (kVA)

Heavy load 1.0 1.9 3.0 4.2 6.5 9.1 12.2 17.9 22.9 28.6 33.5 Normal load 1.2 2.3 3.7 4.6 6.9 11.4 15.2 21.3 26.7 31.2 –

Rated current(A) Heavy load 2.5 5.0 8.0 11.0 17.0 24.0 32.0 47 60 75 88

[3-Phase input]

Normal load 3.1 6.0 9.6 12.0 18.0 30.0 40.0 56 70 85 –

Rated

Rated current(A)

Heavy load 1.5 2.8 4.6 6.1 9.3 12.8 17.4 26.8 34 41 48

output [60Hz, 1-Phase input] Normal load 2.0 3.6 5.9 6.7 9.8 16.3 22.0 31 38 45 –

Rated current(A)

Heavy load 1.5 2.7 4.5 5.9 9.1 12.4 16.9 26 33.1 39.9 46.7

[50Hz, 1-Phase input] Normal load 1.9 3.5 5.7 6.5 9.5 15.8 21.3 30 36.9 43.7 –

Rated input

Output frequency

Output voltage (V)

Working voltage (V)

Input frequency

Rated current

Heavy load

[3-Phase input] (A) Normal load

0­400Hz(IM Sensorless: 0­120Hz) 3-phase 200-240 V

3-phase 200-240 VAC (-15% to +10%) / 1-phase 240 VAC (-5% to +10%)

50­60Hz(5%) 2.2 4.9 8.4

11.8 18.5 25.8 34.9 53.2 68.4 85.5

3.0 6.3 10.8 13.1 19.4 32.7 44.2 63.8 79.8 94.6

101.6 –

Weight (kg) *(G100C)

1.04 1.06 1.36 1.4 1.89 3.08 3.21
*(0.81) *(0.83) *(1.1) *(1.13) *(1.78)

4.84 7.6 11.1 11.18

· 3-phase 400V (0.4­22kW) Model G100­4

HP

Applied Heavy load kW
motor

Normal load

HP

0004 0008 0015 0022 0040 0055 0075 0110 0150 0185 0220 0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 0.4 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40

kW

0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30

Rated capacity (kVA)

Heavy load 1.0 1.9 3.0 4.2 6.5 9.1 12.2 18.3 23.6 29.7 34.3 Normal load 1.5 2.4 3.9 5.3 7.6 12.2 17.5 23.6 29.0 34.3 46.5

Rated current(A) Heavy load 1.3 2.5 4.0 5.5 9.0 12.0 16.0 24 31 39 45

[3-Phase input]

Normal load 2.0 3.1 5.1 6.9 10.0 16.0 23.0 31 38 45 61

Rated

Rated current(A)

Heavy load 0.7 1.4 2.1 2.8 4.9 6.4 8.7 15 18 23 27

output [60Hz, 1-Phase input] Normal load 1.3 1.9 2.8 3.6 5.4 8.7 12.6 18 23 27 35

Rated current(A)

Heavy load 0.7 1.4 2.0 2.7 4.8 6.2 8.5 14.6 17.4 22.3 26.2

[50Hz, 1-Phase input] Normal load 1.3 1.8 2.7 3.5 5.2 8.4 12.2 17.4 22.2 26.1 33.8

Output frequency

0­400Hz(IM Sensorless: 0­120Hz)

Output voltage (V)

3-phase 380-480 V

Working voltage (V)

3-phase 380-480 VAC (-15% to +10%) / 1-phase 480 VAC (-5% to +10%)

Rated input

Input frequency Rated current(A) [3-Phase input]

50­60Hz(5%) Heavy load 1.1 2.4 4.2 Normal load 2.0 3.3 5.5

5.9 9.8 12.9 17.5 27.2 35.3 44.5 51.9 7.5 10.8 17.5 25.4 35.3 43.3 51.9 70.8

Weight (kg) (Built-in EMC filter) *(G100C)

1.02 1.06 1.4 1.42 1.92 3.08 3.12 4.89 4.91 7.63 7.65
(1.04) (1.08) (1.44) (1.46) (1.98) (3.24) (3.28) (5.04) (5.06) (7.96) (7.98)
*(0.82) *(0.85) *(1.14) *(1.14) *(1.77)

5.2 External Dimensions 0.4­2.2kW(G100C)

4.0kW(G100C)

0.4­4.0kW

5.5­7.5kW

11­22kW

Unit: mm(inches)

Items

W1

W2

H1 H2 H3 H4 D1

A

B

0004G100C-2 70 0004G100C-4 (2.76)

65.5 (2.58)

128 119 4.5 (5.04) (4.69) (0.18)

–

130 (5.11)

4.5

4.5

4.5

(0.18) (0.18) (0.18)

0008G100C-2 70 0008G100C-4 (2.76)

65.5 (2.58)

128 119 4.5 (5.04) (4.69) (0.18)

–

135 (5.31)

4.5

4.5

4.5

(0.18) (0.18) (0.18)

0015G100C-2/4 100

95.5

128 119 4.5

0022G100C-2/4 (3.93) (3.76) (5.04) (4.69) (0.18)

135

4.5

4.5

4.5

(5.31) (0.18) (0.18) (0.18)

0040G100C-2/4

140 (5.51)

132 (5.20)

128 120.5 5 (5.04) (4.74) (0.20)

155 (6.10)

–

4.5

4.5

(0.18) (0.18)

0004G100-2/4 86.2

76.2

154 154 164 5 131.5

5

4.5

4.5

0008G100-2/4 (3.39) (3.00) (6.06) (6.06) (6.46) (0.20) (5.18) (0.20) (0.18) (0.18)

0015G100-2/4 101

90

167 167 177 5 150.5

5.5

4.5

4.5

0022G100-2/4 (3.98) (3.54) (6.57) (6.57) (6.97) (0.20) (5.93) (0.22) (0.18) (0.18)

0040G100-2 0040G100-4
0055G100-2/4 0075G100-2/4
0110G100-2 0110G100-4 0150G100-4
0150G100-2 0185G100-4 0220G100-4
0185G100-2 0220G100-2

135

125

(5.31) (4.92)

Up side : 180 162(6.38) (7.09) Down side :
170(6.70)

180 (7.09)

157 (6.18)

220 (8.66)

193.8 (7.63)

260 (10.2)

229.8 (9.05)

183 183 193 (7.20) (7.20) (7.60)
220 229.5 240 (8.66) (9.04) (9.45)
290 273.7 290 (11.4) (10.8) (11.4)
345 331 345 (13.6) (13.0) (13.6)
400 386 400 (15.7) (15.2) (15.7)

5 (0.20)
5.5 (0.22)
11.3 (0.44)
8 (0.31)
8 (0.31)

150.5 (5.93
144 (5.67)
173 (6.81)
187 (7.36)
187 (7.36)

5.0

4.5

4.5

(0.20) (0.18) (0.18)

Up side : 9(0.35) Down side : 5(0.20)
8.5 (0.33)
10.1 (0.40)
11.4 (0.45)

4.5 (0.18)
4.5 (0.18)
5.5 (0.22)
6.6 (0.26)

-1 : 4.5(0.18)
-2 : 9(0.35)
-1 : 4.5(0.18)
-2 : 8.5(0.33)
-1 : 5.5(0.22)
-2 : 11(0.43)
-1 : 6.6(0.26)
-2 : 13.5(0.53)

Documents / Resources

LS ELECTRIC LSLV-G100 Series AC Variable Speed Drive [pdf] User Manual 0.4-22kW 200V, 400V, LSLV-G100 Series AC Variable Speed Drive, LSLV-G100 Series, AC Variable Speed Drive, Variable Speed Drive, Drive

References

• User Manual