CAML10048 RM Lithium Battery for Home Inverter
“
Specifications
Model: CAML10048 RM
Version: 1.1
Product Information
This user manual describes the Product Specification of the
Lithium-ion rechargeable Lithium-ion battery supplied by Loom
Solar. It introduces the Li-ion battery product information, user
guidance, safety caution items, and normal failure and actions.
Safety Caution
The battery might be damaged during transportation. If any
abnormal features of the battery are found such as deformation,
smelling of an electrolyte, electrolyte leakage, and others, the
battery shall never be used anymore. Seek the help of a service
center.
Product Introduction
Introduction
…
Dimension and Layout
…
Battery Interface Description
…
Technical Parameters
Electrical Performance
| No. | Item | Specification | Remarks |
|---|---|---|---|
| 1 | Nominal Capacity | 100.0Ah @20A25 | |
| 2 | Rated Capacity | 100.0Ah @20A25 |
Product Usage Instructions
Installation
…
Charging
…
Discharging
…
Maintenance
…
Frequently Asked Questions (FAQ)
Q: What should I do if the battery shows abnormal
features?
A: If any abnormal features of the battery are found such as
deformation, smelling of an electrolyte, electrolyte leakage, etc.,
the battery should not be used anymore. Seek assistance from a
service center.
“`
Lithium Battery
Lithium Iron Phosphate Battery Operation manual
Model: CAML10048 RM Version: 1.1
CAML 10048 -RM Operation Manual V1.1
Change Date
AMENDMENT RECORDS
Revision Contents
Modifications
Modified by
2023.08.28
V1.0 First release First release
Leonard
2023.12.08
V1.1 Rev 01
Section 5.3 modified Added mounting orientation in chapter 5.2
Dinesh
CAML 10048 -RM Operation Manual V1.1
Statement
The product version update or any other changes should be subjected to adjust on the condition of Loom Solar notice. Unless otherwise agreed, the document should be used for guidance only, all statements information and suggestions in this document do not constitute any expression of contract or liability.
CAML 10048 -RM Operation Manual V1.1
1. About This Manual
This user manual describes the Product Specification of the Lithium-ion rechargeable Lithium-ion battery supplied by Loom Solar. This manual introduces the Li-ion battery product information, user guidance, safety caution items and normal failure and actions.
2. Safety
The CAML 10048 Li-ion battery installation, operation, maintenance shall follow the manual restrict in this manual. Customers are requested to contact Loom Solar in advance, if the customer needs other applications or operating conditions than those described in this document. Additional experimentation may be required to verify performance and safety under such conditions. Otherwise, Loom Solar will take no responsibility for any accident when the cell is used under other conditions than those described in this document.
The equipment shall be installed by the professional trained staff. DO NOT attempt to modify and insert objects into the battery, immerse into water or other liquids, or expose to fire is strictly prohibited. DO NOT disassemble or open, crush, bend or deform, puncture, or shred without manufacture permission. Only use the battery with a charging system that has been qualified with the system per standard. Using an unqualified charger may lead to a risk of fire, explosion. DO NOT storage batteries more than over 6 months without recharge maintenance. Safety accident may happen when recharging battery which has a rest for a long time. DO NOT expose to temperatures above 50 and keep out of direct sunlight. Battery usage by children should be supervised. Avoid dropping the battery. If battery is dropped, especially on a hard surface, DO NOT use the battery and take it to a service centre for inspection. DO NOT short / reverse polarity or connect the battery in series. Disconnect from power and load before maintenance. The goods are not allowed to be stacked in layers or at not put one battery on top of another when unpackaged. In the process of transport height greater than specified. In the event of a battery leak, DO NOT allow the liquid to contact the skin or eyes. If contact has been made, wash the affected area with large amounts of water and seek for local medical advice immediately.
CAML 10048 -RM Operation Manual V1.1
The battery might be damaged during transportation. If any abnormal features of the battery
are found such as deformation, smelling of an electrolyte, an electrolyte leakage and others, the battery shall never be used any more. And seek the help of service centre.
3. Product Introduction
3.1 Introduction
CAML10048- lithium iron phosphate battery backup is new energy storage battery products developed and produced by Loom Solar according to market demand, it can be used to provide reliable backup power for various types of communication operators of 48V power supply equipment. CAML10048 is especially suitable for operating environment of high temperature, limited installation space, light load -bearing and long cycle life applications. CAML10048 has built -in BMS battery management system. Under normal circumstances, the main power provides energy for user equipment and charging battery; when the power supply interrupted, the battery provides energy for user equipment.
3.2 Dimension and Layout
Pic1. Structure drawing of VT48100E-M battery Dimension D*W*Hmm
Weight
CAML10048 RM EX 455±2*482±2*133.5±2mm
Approx.41±1 kg
CAML 10048 -RM Operation Manual V1.1
3.3 Battery Interface description
Pic2. CAML 10048 battery interface on front panel
Table1. CAML 10048 battery interface description
No.
Name
Description
Remark
1
SOC
Capacity status
Details shows in
`Appendix Information indicators’
2
ALM
Red alarm light
Details shows in
`Appendix Information indicators’
3
RUN
Status of device running
Details shows in
`Appendix Information indicators’
4
ADD
Communication switch dip
Reserved
Details shows in
5
RS-232
RJ-11 for RS232 Communication and firmware update
`Appendix I
Communication pin’
2 RS485 are internally
parallel. Details shows in
6
RS-485
RJ-45 for RS485 Communication
`Appendix I
Communication pin’
7
RESET
Reset button
CAML 10048 -RM Operation Manual V1.1
8
MCB
Micro circuit breaker
9
Battery Output Nominal 48V output
10
Earth
Battery earth point
Positive/negative
CAML 10048 -RM Operation Manual V1.1
11
Dry contact
NC./NO.dry contact
Default NC. dry contact; Dry contact definition shows in
4. Technical Parameters
4.1 Electrical Performance
Table2. CAML 10048 battery electrical performance
No.
Item
Specification
Remarks
1
Nominal Capacity
100.0Ah
@20A25
2
Rated Capacity
100.0Ah
@20A25
3
Nominal Voltage
48.0V
Configuration: 15 cells in series. Voltage of single cell is 3.2V
4
Charge Voltage
54.0V
At 25±3
Maximum Continuous Charge 5
Current (CC Threshold)
100A
At 25 ± 3
Over Current Protection for 6
Charge
105A±2A
7
Over Voltage Protection
3.7V/cell
8
Voltage at End of Discharge
40.5V
Maximum Continuous 9
Discharge Current
100A
At 25 ± 3
Over Current Protection for 10
Discharge
105A±2A
11
Under Voltage Protection
2.50±0.05V/cell
Operation Allowable
Charge: 0-60°C
12
Temperature Range
Discharge: -20-60°C
CAML 10048 -RM Operation Manual V1.1
Operation Allowable 13
Humidity Range
95% RH 85% RH
Operation Storage
Recommended 14
Storage temperature
5. Installation
1035°C
Max. 6 month
5.1 Preparing for installation
After removing the battery package, check that the MCB is at the OFF position. Place the battery disconnected where it is isolated from any electrical source and turn the MCB
to ON.
Verify that the red ALM LED does not stay on for more than 30 seconds, otherwise notify the carrier and / or warehouse as soon as possible.
Turn MCB to the OFF position and continue with the installation.
5.2 Mounting the battery
Insert the battery into the 19-inch rack or cabinet. Fix and fasten the battery mounting ears with 4 M6*15 crown screws with 5-7 N·m. In case of several batteries’ parallel connection, it is advisable to leave a space of at least 10mm
between them. Mounting orientation: Horizontal
Mounting orientation: Vertical (+ve terminal shall be upwards as shown below)
CAML 10048 -RM Operation Manual V1.1
5.3 Cable connection
It is recommended that the cable length between the battery and the power plant should not be greater than 2.5m.
If multi battery modules connected, all positive and negative power cables MUST be chosen as the same gauge and the same length.
It is recommended that the cable connected to the (+) terminal is red, and the cable connected to the (-) terminal is black.
Connect `+’ of battery output with positive busbar of power plant, and `-‘ with negative busbar. Don’t connect power connection wires in daisy chain to parallel the battery packs.
5.4 Power on
Before power on , check all the cables whether connected correctly Turn on the power supply (rectifier) Set the battery MCB to on status Observe Run/Alarm indicator and judge the battery operating status. If th e RUN indicator of the
battery is on and the ALARM indicator is off, indicating that the battery is working normally.
CAML 10048 -RM Operation Manual V1.1
6. Operation and maintenance
6.1 Storage
The CAML 10048 battery module should be installed in position with the temperature range of 045. When the battery stored for a long time, need a regular maintenance according to the following table Charge battery with current of 0.2C (20A) when maintenance.
Table3. CAML 10048 maintenance requirement
Storage Temperature Range
Maximum Storage Time without Maintenance
Allowed Battery SOC
0-10
2 months
30%-80%
10-25
3 months
30%-80%
25-35
6 months
30%-80%
35-45
6.2 Troubleshooting
3 months
30%-80%
Item
Problems
Table4. CAML 10048 Troubleshooting Checking Procedure
Treatments
a. Check whether the MCB is closed
and whether the MCB has been powered on normally
Switch on MCB
b. BMS is in dormant status
Charge battery or press reset button
1 LED not shining c. Check the B+, B-,power cable connection is normal or not
Reconnect the B+, Bpower cables
d. Check the battery module voltage
is lower than 30V or not
Replace failed cells
e. BMS failed
Replace failed BMS
a. Whether the output voltage of the
2
Battery can’t charge
charger (detection of battery P + P- output terminal, the normal voltage should be greater than
Check the charger output, replace the charger if necessary
52V)
CAML 10048 -RM Operation Manual V1.1
b. Check whether the battery pack switch is switch on
Switch on battery MCB
c. Observe whether the BMS indicator can work normally and observe whether the red ALM indicator blinks or stays on. Connect the host software to observe whether there is charging protection or malfunction
Connect the PC software to observe whether there is charging protection or fault occurs, solve the fault or protect
d. BMS connection problems
Check the BMS and batteries, and reconnect the cables if loosen
a. Is the battery pack voltage output
(check the battery pack P + P-
output terminal, the voltage should
be in the range of 36V 54V)
Switch on battery MCB
b. Check whether the battery switch is switch on
c. Observe whether the BMS
3
Battery cannot discharge
indicator can work normally and observe whether the red ALM indicator blinks or stays on. Connect the host software to observe whether there is charging protection or malfunction
Connect the PC software to observe whether there is charging protection or fault occurs, solve the fault or protect
d. BMS connection problems
Check the BMS and batteries, and reconnect the cables if loosen
4
Communication
a.
Check whether the battery switch is on
Turn on battery MCB
CAML 10048 -RM Operation Manual V1.1
fail
b.
Check the PC serial port
selection is correct, whether
the communication adapter
driver has been properly
PC serial configuration problems, communication adapter driver installation error. Check the battery switch and the host
installed, the host computer address configuration and the battery switch DIP whether the
computer DIP matching
communication lines and terminals are intact, the communication line and the battery connection are intact
c. BMS is dormant
Charge battery or press reset button
BMS voltage
a. Sampling line, BMS socket, cell connection is loose
Reconnect the loosen cable
5 sampling is not b. Sampling line damage
Replace Sampling line
accurate
c. BMS failed
Replace BMS
a. Long time storage without
recharge
6
Battery capacity
low
b Any cell fails
Maintenance the battery with recharge process
Replace failed cells
C BMS sampling inaccurate
Replace BMS
a. Whether the BMS over-discharge
Cell Low
parameters are correct, whether the over-discharge can be normally protected,
Reset BMS parameters or replace BMS
7
Voltage
b. Long time battery storage without
maintenance
Recharge Battery
c. Cell Fails
Replace cells
8
Cell temperature a. abnormally high
If the terminal of the cells or busbar are loosened
Fix the terminal and reconnect busbar
CAML 10048 -RM Operation Manual V1.1
b. Battery charge and discharge current is beyond the allowed value.
Make sure the charge and discharge current are within a reasonable range
c. Cell fails
Replace cells
CAML 10048 -RM Operation Manual V1.1
Annex1: LED indicator
SOC Indicator
Capacity
0-25% 25%-50% 50%-75% 75%-100%
Table5. RUN indicator definition
LED Status
LED1
LED2
LED3
ON
OFF
OFF
ON
ON
OFF
ON
ON
ON
ON
ON
ON
LED4 OFF OFF OFF
ON
RUN and ALARM Indicator
Table6. RUN indicator definition
LED Status Flash1 (ON-0.25S, OFF-3.75S)
Module Condition Register successfully, but neither charge nor
discharge
Flash2(ON-0.5S, OFF-0.5S)
Charging state
Flash3(ON-0.25S, OFF-0.25S)
Register failed
Continuous ON
Discharging state
Continuous OFF
Dormant state/Turn off
Table7. Alarm indicator definition
LED Status Flash4(ON-0.25S, OFF-0.75S)
Module Condition Alarm state
CAML 10048 -RM Operation Manual V1.1
Flash5(ON-0.75S, OFF-0.25S) Continuous ON Continuous OFF
Protect state Failed alarm Normal/Turn off
Annex2: Communication description
BMS provides RS485 communication interface to facilitate BMS with host control or PC software to complete the information exchange.
ADD Switch Dip Definition ADD consists of four binary bits. Detailed information is shown below.
Pic7. Dip Switch drawing Table8. ADD switch dip description
Pack
ADD
Bit1
Bit2
Bit3
Bit4
Pack 1
1
1
0
0
0
Pack 2
2
0
1
0
0
Pack 3
3
1
1
0
0
Pack 4
4
0
0
1
0
Pack 5
5
1
0
1
0
Pack 6
6
0
1
1
0
Pack 7
7
1
1
1
0
Pack 8
8
0
0
0
1
Pack 9
9
1
0
0
1
CAML 10048 -RM Operation Manual V1.1
Pack 10
10
0
1
0
1
Pack 11
11
1
1
0
1
Pack 12
12
0
0
1
1
Pack 13
13
1
0
1
1
Pack 14
14
0
1
1
1
Pack 15
15
1
1
1
1
Note: Dip switch to ON means `1′ and switch to OFF means `0’.
RJ45 Pin Definition
Pic8. RJ45 Pin sketch (vertical view)
8 4 7 1, 2, 3, 5, 6
Table9. RJ45 pin definition
GND RS485-A RS485-B
NC
CAML 10048 -RM Operation Manual V1.1
Documents / Resources
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LOOM CAML10048 RM Lithium Battery for Home Inverter [pdf] Instruction Manual CAML10048_RM, CAML10048 RM Lithium Battery for Home Inverter, Lithium Battery for Home Inverter, Battery for Home Inverter, Home Inverter |