lIbX instruments OS Series LED Digital Overhead Stirrer User Manual
Preface
Users should read this Manual carefully, follow the instructions and procedures, and beware of all the cautions when using this instrument.
Safety Instructions
Warning!
- Read the operating instructions carefully before use.
- Ensure that only trained staff works with the instrument.
Protective ground contact!
Make sure that socket must be grounded (protective ground contact) before use.
- When working, wear the personal guard to avoid the risk from:
- Splashing liquids
- Broken glass containers
- Follow the safety instructions, guidelines and accident prevention regulations.
- Do not touch the running parts, moving instrument care not rolling your fingers.
- Set up the instrument in a spacious area on a stable, clean, non-slip, dry and fireproof surface. Do not operate the instrument in explosive atmospheres, with hazardous substances or under water.
- Please note the vessel when set up the speed, to avoid splashing the sample. If the instrument does not run smoothly, please decrease the motor speed.
- Firmly secure the accessories and vessels in place to avoid damage or risk.
- Preparation of samples may lead to dangerous flammable substances. Only process samples that will not react dangerous.
- Use the standard accessories listed in the “accessories” section, and follow the instructions to use accessories to ensure safety. Please switch off the power before assembly of accessories, confirm the instrument and accessories are intact before switch on each time.
- The instrument only be opened by expert, please switch off before use.
- The voltage stated on the nameplate must correspond to the mains voltage.
- Do not cover the instrument during running. Prevent the collision and extrusion to instrument and accessories.
- Keep away from high magnetic field.
Proper Use
The instrument is designed for mixing sticky substances in schools, laboratories or factories. It can be installed on a variety of impeller, for different viscosity of the medium. This device is not suitable for using in residential areas or other constraints mentioned in Chapter 1.
Do not use the accessories recommended by the manufacturer, or failure to use the instructions, may be caused unsafesituation.
Inspection
Receiving Inspection
Unpack the equipment carefully and check for any damages which may have arisen during transport. Please contact manufacturer/supplier for technical support.
Note:
If there is any apparent damage to the system, please do not plug it into the power line.
Listing of Items
The package includes the following items:
| Items | Qty |
| Main unit | 1 |
| Power cable | 1 |
| User Manual | 1 |
| Key of drill chuck | 1 |
Table 2
Function
Control
| Items | Default settings | |
| OS20 & OS40 series | Speed control button “Speed” | Set stirring speed, press the button to start/stop stirring function. |
| LED Display | LED displays speed value and warning code. | |
| Overload protection light “Overload” |
LED display light. LED light shows red when starts overload protection. When the torque reaches limited value, overload protection function will be started. At the same time overload protection light flashes, while the system stops running. |
|
| Power switch light “Power” | LED displays light. LED light shows green when switch on. |
|
| Drill chuck | Can be held stirring impellers. | |
| Push-through agitator shaft | If needed, shaft can push-through agitator. | |
| Power switch “I/O” | Switch ON or OFF the instrument |
Table 3
Display
Figure 2
Display area
LED Displays speed value under normal conditions.
LED Displays warning code under abnormal conditions
System Assembly
a. Install stand
The stand must be assembled according to the following instructions.
Adjust the height of the main unit, and the distance from main unit to the support holder by rotating the locking device. Anti-drop protector can be adjusted up or down, ensure the locking position is suitable for fixing the main unit, and then attach the main unit to the stand.
Figure 1
b. Install stirring impeller
Plug the stirring impeller into the drill chuck, and adjust the depth of stirring impeller into vessel. Rotate the drill chuck with your fingers to fix the stirring impeller, and then clockwise tighten evenly the drill chuck using chuck key.
Figure 2
Figure 3
Note:
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Note:
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Table 5
Trial Running
Follow the instructions below to trial operate:
- Place the overhead stirrer in safe and stable surface
- Ensure the required operating voltage and power supply voltage matched.
- Ensure the socket must be earthed reliably.
- Counter-clockwise rotate the speed control button to the end before switch on instrument.
- Connect the power cable, ensure the power on and switch ON instrument.
- Clockwise rotate the speed control button to the target speed value, and start stirring function.
- Counter-clockwise rotate the speed control button to stop stirring function.
- Turn the unit off by pressing the switch.
If these operations above are normal, the instrument is ready to operate. If not, the instrument may be damaged during transportation, please contact technical support of manufacturer/supplier.
Note:
Do not touch components of high-speed running instrument during operation to avoid damage and harm.
Overload protection
Overhead Stirrer works continuous, the motor current is electronically limited to achieve security stall and overload protection. When the torque reaches limited value, overload protection function will be started. At the same time overload protection light flashes.
- Starts overload protection
- When the setting speed value does not match the current medium viscosity, starts overload protection.
- When the motor output shaft is stuck.
- Refer to Chapter 8 for the solutions of overload protection and motor protection.
Faults
Instrument con not be powered ON when start stirring function.
- Check whether the power cable is connected.
Stirring function suddenly stop.
- Overload protection light changed to red, display area shows “Er 03”, indicate the current failure is “overload protection”. When the setting speed value does not match medium viscosity that caused overload protection, should be first switching OFF the instrument. Switch ON the instrument after lowered setting speed value. If overhead protection continues starting, then repeat the process and gradually reduce the speed.
- Overload protection light changed to red, display area shows “Er 04”, indicate the current failure is “motor protection”. When the motor output shaft is stuck caused motor protection, should be first switching OFF the instrument, remove the power cable, remove the block material, and then switch ON the instrument to start stirring function.
If these faults are not resolved, please contact manufacturer/supplier.
Maintenance and Cleaning
- Proper maintenance can keep instruments working properly and lengthen its lifetime.
- Do not spray cleanser into the instrument when cleaning.
- Do not remove the power line when cleaning.
- Only use recommended cleansers:
| Dyes | Isopropyl alcohol |
| Construction materials | Water containing tenside / Isopropyl alcohol |
| Cosmetics | Water containing tenside / Isopropyl alcohol |
| Foodstuffs | Water containing tenside |
| Fuels | Water containing tenside |
- Before using other method for cleaning or decontamination, the user must ascertain with the manufacturer that this method will not harm the instrument.
- Wear the proper protective gloves during cleaning of the instrument.
Note:
- Electronic device cannot clean with cleanser.
- If you require maintenance service, must be cleaned the instrument in advance to avoid pollution of hazardous substances, and to send back into original packing.
- If the instrument will not use for a long time, please switch off and place in a dry, clean, room temperature and stable location.
Associated Standards and Regulations
Construction in accordance with the following safety standards:
EN 61010-1
UL 3101-1
CAN/CSA C22.2(1010-1)
EN 61010-2-10
Construction in accordance with the following EMC standards:
EN 61326-1
Specifications
| Items | Specifications | |
| OS20 series | OS40 series | |
| Max. stirring quantity (H2O) [L] | 20 | 40 |
| Motor rating input [W] | 60 | 120 |
| Motor rating output [W] | 50 | 100 |
| Voltage [VAC] | 100-240 | 100-240 |
| Frequency [Hz] | 50/60 | 50/60 |
| Power [W] | 70 | 130 |
| Speed range [rpm] | 0-2200 | 0-2200 |
| Speed display | LED | LED |
| Speed display resolution [rpm] | ±1 | ±1 |
| Max. torque [Ncm] | 40 | 60 |
| Max. viscosity [mPas] | 10000 | 50000 |
| Overload protection | LED light flash, auto stop | LED light flash, auto stop |
| Motor protect | LED light flash, auto stop | LED light flash, auto stop |
| Chuck range diameter [mm] | 0.5-13 | 0.5-13 |
| Dimensions (w x h x d) [mm] | 83 x 220 x 186 | 83 x 220 x 186 |
| Weight [kg] | 2.6 | 2.8 |
| Protection class acc. To DIN 60529 | IP42 | IP42 |
| Temperature [ºC] | 5-40 | 5-40 |
| Permitted relative humidity | 80% | 80% |
Table 7
Accessories
Please get in touch with our company to order the following accessories available for this device:
| STIV-A05-001 | Crossed stirrer, shaft length 40 cm, stirrer diameter 5 cm, 316L stainless steel |
| STIV-A06-001 | Straight stirrer, shaft length 40 cm, stirrer diameter 6 cm, 316L stainless steel |
| STIV-A07-001 | Blade stirrer, shaft length 40 cm, stirrer diameter 6,8 cm, 316L stainless steel |
| STIV-A08-001 | Centrifugal stirrer, shaft length 40 cm, stirrer diameter 9 cm, 316L stainless steel |
| STIV-A09-001 | Crossed stirrer, shaft length 35 cm, stirrer diameter 6,5 cm, PTFE coated |
| STIV-A10-001 | Straight stirrer, shaft length 35 cm, stirrer diameter 7 cm, PTFE coated |
| STIV-A11-001 | Blade stirrer, shaft length 35 cm, stirrer diameter 6,8 cm, PTFE coated |
| STIV-A12-001 | Centrifugal stirrer, shaft length 35 cm, stirrer diameter 8,5 cm, PTFE coated |
Table 8
Warranty
This instrument is warranted to be free from defects in materials and workmanship under normal use and service, for a period of 24 months from the date of invoice. The warranty is extended only to the original purchaser. It shall not apply to any product or parts which have been damaged on account of improper installation, improper connections, misuse, accident or abnormal conditions of operation.
For claim under the warranty please contact your supplier.
Service
In order to guarantee this equipment Works safely and efficiently, it must have a regular maintenance. In case of any faults, do not try to repair it yourself. If help is needed, you can always contact your distribuitor or Labbox via www.labbox.com
Please provide the customer care representative with the following information:
- Serial number
- Description of problem
- Your contact information
Documents / Resources
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lIbX instruments OS Series LED Digital Overhead Stirrer [pdf] User Manual OS Series LED Digital Overhead Stirrer, OS Series, OS20 and OS40, LED Digital Overhead Stirrer, Digital Overhead Stirrer, Overhead Stirrer |
