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Instruction Manual for JIREH models including: DP0040 Rev 00.4 Glacier RGB Cooler, DP0040 Rev 00.4, Glacier RGB Cooler, RGB Cooler, Cooler
PAGE 2 of 28 RESPONSIBLE PARTY NAME: Jireh Industries ADDRESS: 2955 S Sam Houston Pkwy E Suite 300 Houston, Texas United States 77047 TELEPHONE: 832-564-0626
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DocumentDocumentDP0040 Rev 00.4 Cooler
SAFETY WARNINGS / PRECAUTIONS
KEEP THIS MANUAL DO NOT LOSE THIS MANUAL IS PART OF THE COOLER SYSTEM AND MUST BE RETAINED FOR
THE LIFE OF THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS. Ensure any amendments are incorporated with this document.
DANGER! The Cooler is designed for a specific use. Using the
Cooler outside of its intended use could be dangerous. Read and understand this manual before using.
DANGER! ELECTRICAL CORDS CAN BE HAZARDOUS. Misuse
can result in FIRE or DEATH by ELECTRICAL SHOCK. Inspect thoroughly before each use. Do NOT use if damaged. Do NOT use when wet. Keep away from water. Do NOT drive, drag or place objects over cord.
WARNING! Do NOT operate in an explosive environment. Do NOT
operate scanner in the presence of volatile substances.
WARNING! The coolant used in this product contains a 50/50
blend of ethylene glycol based automotive antifreeze and water. Consult the MSDS for hazards associated with the use and handling of this coolant.
WARNING! DO NOT DISASSEMBLE. No user-serviceable parts.
Disassembling any of the components in this product, beyond the instructions in this user manual, could void the regulatory certifications and/or effect the safety of the product.
PAGE i of iv
DP0040 Rev 00.4
CAUTION! DO NOT DISCONNECT UNDER LOAD. Shut off power
before connection or disconnecting. Permanent damage to electronics could occur. The WEEE symbol indicates that the product must not be disposed of as
unsorted municipal waste, but should be collected separately. (see Disposal on page 26 for additional details).
PAGE ii of iv
TABLE OF CONTENTS
Identification
1
1Chapter
1.1. Product Brand
1.2. Manufacturer
1.3. Compliance Declarations
1.3.1.ISED Emissions Compliance (Canada)
1.3.2.FCC Suppliers Declaration of Conformity (United States)
1.3.3.European Union CE Declarations
1.3.4.UKCA Declarations
Product Specifications
3
2Chapter
2.1. Intended Use
2.1.1.Operating Environment
2.1.2.User
2.2. Unintended Use
2.3. Cooler Dimensions, Weight and Capacity
2.4. Power Requirements
2.5. Environmental Sealing
2.6. Recommended Coolant
Definition of symbols
5
3Chapter
System Components
6
4Chapter
4.1. Component Identification
4.2. Tools
4.3. Cooler
4.3.1.Reservoir Window
4.3.2.Fill Cap
4.3.3.Indicator
4.3.4.LCD Screen
4.3.5.Mode Button
4.3.6.Auxiliary Connection
PAGE iii of iv
1 1 1 1 1 2 2
3 3 3 3 3 4 4 4
6 7 8 9 9 9 9 9 10
DP0040 Rev 00.4
4.3.7.In Port 4.3.8.Out Port 4.3.9.Draining Coolant
4.4. Power Supply 4.5. Hose
Operation 5Chapter
5.1. Cooler Startup 5.2. Cooler Shutdown 5.3. Cooler Warnings
5.3.1.Low Coolant 5.3.2.Insufficient Flow 5.3.3.Fan Failure
Maintenance 6Chapter
Troubleshooting 7Chapter
Service and Repair 8Chapter
8.1. Technical Support
Spare Parts 9Chapter
9.1. Hose Spare Parts 9.2. Cooler Spare Parts
Disposal 1 0 Chapter
Limited Warranty 11Chapter
10 10 10 11 13
15 15 16 18 18 18 19
20
21
22 22
23 23 24
26
27
PAGE iv of iv
Chapter 1
IDENTIFICATION
1.1. Product Brand
The Cooler is a heat exchanger used to transfer thermal energy from one medium to another for the purpose of cooling.
1.2. Manufacturer
Distributor:
1.3. Compliance Declarations
Manufacturer:
Jireh Industries Ltd.
53158 Range Road 224 Ardrossan, Alberta, Canada T8E 2K4
780.922.4534
jireh.com
1.3.1.
ISED Emissions Compliance (Canada) CAN ICES-003(A) / NMB-003(A) This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
1.3.2.
FCC Suppliers Declaration of Conformity (United States)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
PAGE 1 of 28
DP0040 Rev 00.4
RESPONSIBLE PARTY NAME: ADDRESS:
TELEPHONE:
Jireh Industries 2955 S Sam Houston Pkwy E Suite 300 Houston, Texas United States 77047 832-564-0626
1.3.3.
European Union CE Declarations
Jireh Industries hereby declares that the Cooler product complies with the essential requirements and other relevant provisions of the following European Union directives:
2014/30/EU
EMC Directive
2014/35/EU
Low Voltage Directive
2012/19/EU
Directive on Waste Electrical and Electronic Equipment
2011/65/EU
Directive on Restriction of Hazardous Substances (RoHS)
1.3.4.
UKCA Declarations
Jireh Industries hereby declares that the Cooler product complies with the essential requirements and other relevant provisions of the following UK directives.
Title
Edition/Date of Issue
Electromagnetic Compatibility Regulations
2016
Electrical Equipment (Safety) Regulations
2016
Waste Electrical and Electronic Equipment Regulations 2013
Restriction of the Use of Certain Hazardous Substances 2012 in Electrical and Electronic Equipment Regulations
PAGE 2 of 28
Chapter 2
PRODUCT SPECIFICATIONS
2.1. Intended Use
The Cooler provides a flow of cooled coolant for use in actively cooling NDT equipment such as manual crawlers, motorized crawlers, probes, etc., that are equipped with cooling passages.
2.1.1. Operating Environment The Cooler is for use in industrial environments having ambient temperatures between -20°C (-4°F) and 40°C (104°F).
2.1.2. User The Cooler is intended to be used by persons who have read and understand the user manual.
2.2. Unintended Use
The Cooler is not intended for use: outside of the intended use at locations having an explosion or fire hazard as an open-loop pumping system, such as a couplant pump
2.3. Cooler Dimensions, Weight and Capacity
A: B: C: Cooler Weight*: Coolant Capacity, Cooler: Coolant Capacity, Hose: * Cooler weight includes coolant
20.8 cm 28.2 cm 32.8 cm 8.3 kg 600 ml 32 ml/m
8.2 in 11.1 in 12.9 in 18.3 lb 20.3 oz 0.33 oz/ft
PAGE 3 of 28
DP0040 Rev 00.4
C A
B
Fig. 1 - Cooler dimensions
2.4. Power Requirements
CAUTION! DO NOT DISCONNECT UNDER
LOAD. Shut off power before connection or disconnecting. Permanent damage to electronics could occur.
Input Voltage: Input Power:
25-45 VDC 23 W
2.5. Environmental Sealing
Dust-tight, watertight (not submersible)
2.6. Recommended Coolant
The recommended coolant is a 50/50 blend of ethylene glycol-based automotive antifreeze and water. Consult the MSDS for hazards associated with the use and handling of this coolant.
PAGE 4 of 28
Chapter 3
DEFINITION OF SYMBOLS
Denotes movement. Instructing user to carry out an action in a specified direction. Indicates alignment axis.
PAGE 5 of 28
DP0040 Rev 00.4
Chapter 4
SYSTEM COMPONENTS
4.1. Component Identification
Fig. 2 - Cooler DPA002
Fig. 3 - Hose DPA004-
Fig. 4 - Auxiliary Cable UMA017-01
PAGE 6 of 28
4.2. Tools
Fig. 5 - 15 mm wrench
Fig. 6 - 16 mm wrench
A 15 mm wrench and 16 mm wrench (not supplied) are required when removing and/or installing the quick connect fitting of the hose assemblies.
PAGE 7 of 28
DP0040 Rev 00.4
4.3. Cooler
1
2 3 4
1 Reservoir Window 2 Fill Cap 3 Indicator 4 LCD Screen 5 MODE Button
5
67 89
Fig. 7 - Cooler identification
6 AUX Connection 7 AUX Connection 8 OUT Port 9 IN Port
NOTE: The Cooler is to be operated with the handle oriented upwards at all times.
NOTE: Ensure the Cooler has adequate unobstructed airflow on all sides during operation.
TIP: Do not operate the Cooler in ambient temperatures above 40°C (104°F). Operation in low ambient temperatures will yield the best cooling results.
The Cooler's pump will not exceed 30 p.s.i.
PAGE 8 of 28
4.3.1. Reservoir Window The reservoir window allows observation of the coolant level.
4.3.2.
Fill Cap
Unscrew the fill cap to add additional coolant when instructed via the LCD screen. Use only the recommended coolant (see Recommended Coolant on page 4 for additional details). Consult MSDS sheet for coolant handling.
4.3.3.
Indicator
The chart below describes the various indicator states:
Solid Red
Standby Mode
System power is connected. An alert will chime every 60 seconds to inform the user that coolant is not flowing.
Blinking Green
Initializing Cooler
Pump is running and purging air from the system. This process may take up to 150 seconds, depending on umbilical length.
Solid Green Normal Operation The pump is operating normally.
Blinking Yellow
Shutdown Confirmation
Blinking Red Warning
Press the MODE button once during cooling operation to enter Cooler shutdown confirmation. Press the MODE button again to turn off the Cooler. If MODE button is not pressed a second time, the indicator will return to slid green after 5 seconds.
Alarm sounds, and warning condition is displayed on the LCD screen.
4.3.4. LCD Screen
The LCD screen displays all the information and warnings related to the cooling system.
4.3.5.
Mode Button
The MODE button offers control of the cooling system.
When the system is in standby, press the MODE button once to activate the cooling system.
PAGE 9 of 28
DP0040 Rev 00.4
Pressing the MODE button during operation will enter the shutdown confirmation mode. Press the MODE button again (within 5 seconds) to cease Cooler operation.
Press and hold the MODE button to display detailed Cooler information on the LCD screen.
4.3.6. Auxiliary Connection Plug in the power supply to either auxiliary connection. Additional accessories may be connected to the additional auxiliary connection.
4.3.7. In Port The IN port is a quick connect for the red hose, which contains fluid to be cooled.
4.3.8. Out Port The OUT port is a quick connect for the blue hose, which contains cooled fluid.
4.3.9. Draining Coolant Should removing coolant from the Cooler be required, follow these steps:
Fig. 8 - Remove quick connect fitting from hose
Fig. 9 - Draining coolant
1. Create two hose assemblies with a quick connect fitting on one end and an open hose on the other.
To remove quick connect fittings:
1. Remove the nut from fitting using 15 mm and 16 mm wrenches
2. Pry hose off of fitting barb by hand.
2. Connect one open-ended hose to the OUT port and place the open end into an appropriate container.
3. Connect the other open-ended hose to the IN port to allow the system to vent.
PAGE 10 of 28
4. Press the MODE button to start the pump. Once the low coolant warning appears, press and hold the MODE button to override the low coolant warning and continue pumping the reservoir dry.
NOTE: Ensure coolant is handled in accordance with instructions found in the MSDS sheet.
NOTE: Ensure coolant is discarded in accordance with instructions found on the MSDS sheet.
MANUAL PUMP
OVERRIDE
Release button to STOP
Fig. 10 - Manual pump override screen
5. Press and hold the MODE button to override the low coolant warning and pump fluid from the Cooler (Fig. 10).
4.4. Power Supply
The Cooler is to be powered by a JIREH approved power controller using the auxiliary cable.
PAGE 11 of 28
DP0040 Rev 00.4
Fig. 11 - Plug into AUX port
1. Align the connector's red dot with the top of the AUX port. Press the connector into either AUX port on the Cooler (Fig. 11).
Fig. 12 - Plug into power source
2. Connect the auxiliary cable to an approved power controller (Fig. 12).
PAGE 12 of 28
4.5. Hose
Blue and red hoses are included with the Cooler system. The hoses are affixed with quick connects that do not drip or leak when connecting or disconnecting.
1. Press the hose fitting onto the Cooler's appropriate quick connect fitting.
Fig. 13 - Connect red hose to IN port, connect blue hose to OUT port
The RED HOSE connects to the IN PORT (Fig. 13). The BLUE HOSE connects to the OUT PORT (Fig. 13).
PAGE 13 of 28
DP0040 Rev 00.4
Fig. 14 - Disconnect hose by pulling on sleeve of the quick connect
2. To disconnect a hose, grasp the sleeve of the hose fitting and pull it away from the Cooler (Fig. 14).
PAGE 14 of 28
Chapter 5
OPERATION
5.1. Cooler Startup
To activate the system, follow these steps: 1. Place the power supply in a dry location and plug the power cord into an
appropriate power source. 2. Plug the power supply's Lemo connector into one of the AUX connections on the
Cooler.
System Status
OFF
Coolant: 20 °C
Push button to turn ON
Fig. 15 - Standby screen
3. When power is connected, the Cooler enters standby mode and the indicator appears solid red. The LCD indicates the system status as OFF (Fig. 15).
System Status
INITIALIZING
Coolant: 20 °C
Push button to CANCEL
Fig. 16 - Initializing screen
4. To activate the Cooler, press the MODE button. Initialization of the system begins, and the indicator will blink green (Fig. 16).
NOTE: Initializing will time-out if closed-loop flow is not fully established after 3 minutes.
PAGE 15 of 28
DP0040 Rev 00.4
System Status
RUNNING
Coolant: 20 °C
Push button to turn OFF
Fig. 17 - Running screen
5. Normal Cooler operation begins when the operating flow is achieved (Fig. 17).
Status: RUNNING
Flow:
Temp:
0.45 L/m
28 °C
Pres: 20 PSI Fans 1: 2155 RPM
Tank: Normal 2: 2127 RPM
Fig. 18 - Information screen
6. Press and hold the MODE button on the cooler to view detailed information on the cooler's LCD screen (Fig. 18).
5.2. Cooler Shutdown
To cease Cooler operation and enter standby mode, follow these steps:
Are you sure?
Push button again to confirm SHUTDOWN.
Fig. 19 - Confirmation screen
PAGE 16 of 28
1. Press the MODE button once. A screen confirming Cooler shutdown appears (Fig. 19), and the indicator will blink yellow. If the MODE button is not pressed a 2nd time within 5 seconds, the screen reverts to running (Fig. 17).
NOTE: During shutdown confirmation, the system continues to operate normally until the MODE button is pressed a second time.
System Status
OFF
Coolant: 20 °C
Push button to turn ON
Fig. 20 - Standby screen
2. Press the MODE button a second time, and the Cooler enters standby mode (Fig. 20).
PAGE 17 of 28
DP0040 Rev 00.4
5.3. Cooler Warnings
5.3.1. Low Coolant
LOW COOLANT!
ADD COOLANT TO RESERVOIR IMMEDIATELY
Fig. 21 - Low coolant warning screen
This warning will display when additional coolant must be added to the system. The Cooler continues pumping fluid when this warning is displayed. Coolant may be added to the reservoir while the Cooler is still in operation (Fig. 21).
5.3.2. Insufficient Flow
INSUFFICIENT FLOW
Check lines are not kinked and fittings are sealed.
Fig. 22 - Insufficient flow warning screen
If warning appears during initialization (Fig. 22): Pump will turn off. User to ensure hoses are straight, unobstructed and contain no kinks or awkward bends. Press the MODE button to restart the Cooler.
If warning appears while Cooler is running (Fig. 22): Pump will remain on. If hoses can not be quickly adjusted to remove the warning, remove the device relying on Cooler from any hot surface.
PAGE 18 of 28
5.3.3. Fan Failure
FAN FAILURE!
REMOVE SCANNER FROM HOT SURFACE IMMEDIATELY!
Fig. 23 - Fan failure warning screen
Should this warning appear during operation, immediately remove the device connected to the Cooler from any hot surface (Fig. 23). (see Troubleshooting on page 21 for additional details).
PAGE 19 of 28
DP0040 Rev 00.4
Chapter 6
MAINTENANCE
WARNING! ELECTRICAL SHOCK HAZARD.
Disconnect the power supply when servicing the
equipment.
The Cooler system must be maintained according to the following schedule:
Maintenance Item
Inspect the power supply and cable for damage. Replace the power supply as necessary.
Inspect all connectors for damage or moisture. Straighten bent pins. Dry connectors before using.
Clean the radiator with water from a garden hose or carefully with a pressure washer set on low.
Frequency Every Use
Every Use
As required for optimal cooling performance
PAGE 20 of 28
Chapter 7
TROUBLESHOOTING
Cooler is not cooling adequately
Hose(s) is kinked Radiator is dirty
Coolant is leaking out of cooler
Radiator hose has ruptured
Rad hose fitting has loosened
Display shows `Low Coolant', even though the reservoir is full
Display shows `Insufficient Flow', even though all fittings are connected properly, and hoses are not kinked
Display shows `Fan Failure'
Level sensor has failed
Flow sensor has failed
A fan has failed Fan connector has been disconnected
Unkink hose(s)
Rinse radiator with water from a garden hose, or carefully with a pressure washer set on low
Replace radiator hose(s)
Remove bottom cover, push hose back onto fitting barb, tighten fitting nut
Send unit in for repair (see Jireh Industries Ltd. on page 1 for additional details)
Send the unit in for repair (see Jireh Industries Ltd. on page 1 for additional details)
Replace fan(s)
Remove the bottom cover and ensure fan connectors are securely connected
PAGE 21 of 28
DP0040 Rev 00.4
Chapter 8
SERVICE AND REPAIR
WARNING! ELECTRICAL SHOCK HAZARD.
Disconnect the power controller when servicing the equipment. The power controller is powered even when the E-Stop push-button is latched in the off position.
WARNING! DO NOT DISASSEMBLE. No
user-serviceable parts. Disassembling any of the components in this product, beyond the instructions in this user manual, could void the regulatory certifications and/or effect the safety of the product.
8.1. Technical Support
For technical support, contact Jireh Industries (see "Jireh Industries Ltd." on page 1).
PAGE 22 of 28
Chapter 9
SPARE PARTS
To order accessories or replacement parts for the Cooler (contact Jireh Industries Ltd. on page 1) NOTE: These drawings are for parts order. This is not a list of kit contents.
9.1. Hose Spare Parts
1
2 4
3 5
BOM ID PART #
1
DP0056
2
DPA004-BLU-0.75
3
LA139
4
DPA004-RED-07.5
5
LA140
Description Hose Fitting Hose Blue Hose Blue, 1/4" ID x 3/8" OD, 7.5 m (25 ft) Hose Red Hose Red, 1/4" ID x 3/8" OD, 7.5 m (25 ft)
Fig. 24 - Hose spare parts
PAGE 23 of 28
DP0040 Rev 00.4
9.2. Cooler Spare Parts
1 2 3
5 4
6 9
8 7
10
11
12
Fig. 25 - Cooler spare parts PAGE 24 of 28
BOM ID PART #
1
EA531
2
LA129
3
MD072-010
4
DY0011
5
LA125
6
MD075-010
7
SE006
8
MD050-045
9
MD302-004
10
DP0011
11
MD072-005
12
DPA002
Description Cooler Handle Fill Cap BHCS, M3x0.5 X 10 mm, SST Cooler Bumper Quick Connect Fitting BHCS, M6x1 X 10 mm, SST FAN, 24VDC 120x120x38 99CFM IP68 SHCS, M4x0.7 X 45 mm, SST WASHER, M4, DIN 125A, SST COVER, RAD BOX BHCS, M3x0.5 X 5 mm, SST Cooler
Fig. 26 - Cooler spare parts
PAGE 25 of 28
DP0040 Rev 00.4
Chapter 10
DISPOSAL
WEEE Directive In accordance with European Directive on Waste Electrical and Electronic Equipment (WEEE), this symbol indicated that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to Jireh Industries for return and/or collection systems available in your country. Consult MSDS for proper coolant disposal.
PAGE 26 of 28
Chapter 11
LIMITED WARRANTY
WARRANTY COVERAGE
Jireh Industries warranty obligations are limited to the terms set forth below: Jireh Industries Ltd. ("Jireh") warrants this hardware product against defects in materials and workmanship for a period of THREE (3) YEARS from the original date of purchase. If a defect exists, at its option Jireh will (1) repair the product at no charge, using new or refurbished replacement parts, (2) exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product, or (3) refund the purchase price of the product. A replacement product/part assumes the remaining warranty of the original product or ninety (90) days from the date of replacement or repair, whichever provides longer coverage for you. When a product or part is exchanged, any replacement item becomes your property and the replaced item becomes Jireh's property. When a refund is given, your product becomes Jireh's property.
OBTAINING WARRANTY SERVICE
To utilize Jireh's warranty service you must ship the product, at your expense, to and from Jireh Industries. Before you deliver your product for warranty service you must phone Jireh and obtain an RMA number. This number will be used to process and track your product. Jireh is not responsible for any damage incurred during transit.
EXCLUSIONS AND LIMITATIONS
This Limited Warranty applies only to hardware products manufactured by or for Jireh Industries. This warranty does not apply: (a) to damage caused by accident, abuse, misuse, misapplication, or non-Jireh products; (b) to damage caused by service (including upgrades and expansions) performed by anyone who is not a Jireh Authorized Service Provider; (c) to a product or a part that has been modified without the written permission of Jireh.
Jireh Industries Ltd. 53158 Range Road 224 Ardrossan AB T8E 2K4
Canada
780.922.4534
jireh.com
PAGE 27 of 28
DP0040 Rev 00.4
All brands are trademarks or registered trademarks of their respective owners and third-party entities. Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. All specifications are subject to change without notice.
© 2019 - 2023 Jireh Industries Ltd.
PAGE 28 of 28
Jireh Industries Ltd. 53158 Range Road 224
Ardrossan, Alberta Canada T8E 2K4
780-922-4534
jireh.com