윌텍 62534

WilTec Manual Bench Tube Bender Instruction Manual

모델: 62534

1. 서론

Thank you for choosing the WilTec Manual Bench Tube Bender. This tool is designed for precise and efficient bending of various pipe materials. Please read this manual thoroughly before operation to ensure safe and correct use, and to achieve optimal results.

This manual provides essential information on product components, setup, operation, maintenance, and troubleshooting. Keep this manual for future reference.

2. 안전 지침

  • 작업 중에는 항상 안전 고글과 장갑을 포함한 적절한 개인 보호 장비(PPE)를 착용하십시오.
  • Ensure the tube bender is securely mounted or placed on a stable surface before use.
  • Do not exceed the maximum bending capacity or pipe diameter specified for this tool.
  • Inspect the tool and dies for any damage or wear before each use. Do not use if damaged.
  • Keep hands and fingers clear of moving parts during the bending process.
  • Store the tool and accessories in the provided case in a dry, secure place, out of reach of children.
  • This tool is intended for bending soft copper, aluminum, and plastic pipes. Do not attempt to bend hardened steel or other unsuitable materials.

3. 패키지 내용

The WilTec Manual Bench Tube Bender package includes:

  • 1x Manual Tube Bender Unit
  • Multiple Bending Dies (for 14mm, 16mm, 17mm, 20mm, 25mm, 32mm pipes)
  • 1x Robust Plastic Storage Case

4. 제품 구성품

Familiarize yourself with the main components of the tube bender:

Diagram showing the components of the WilTec Manual Bench Tube Bender, including the fixing bar, pin axis, bending piece, push bar, manual lever, handle, butterfly nut, and extension spring.

이미지 4.1: Labeled components of the WilTec Manual Bench Tube Bender. Key parts include the fixing bar, pin axis, bending piece, push bar, manual lever, handle, butterfly nut, and extension spring.

  • Fixing Bar: Holds the pipe securely during bending.
  • Pin Axis: Connects the fixing bar to the main unit.
  • Bending Piece (Die): The interchangeable part that forms the bend.
  • 푸시 바: Applies pressure to the bending piece.
  • 수동 레버: Used to actuate the bending mechanism.
  • 핸들: Provides grip for operation.
  • Butterfly Nut: Secures the fixing bar.
  • Extension Spring: Assists in the mechanism's return.

5. 설정

The tube bender is designed for quick and easy assembly. Follow these steps to prepare the tool for use:

Three-step diagram showing how to assemble the WilTec Manual Bench Tube Bender. Step 1: Place the rail and the pressing piece. Step 2: Actuate the lever to bring the pressing piece to the correct position. Step 3: Place the tube between the rail and the pressing piece.

이미지 5.1: Assembly steps for the WilTec Manual Bench Tube Bender.

  1. 1단계: Select the appropriate bending die (bending piece) for your pipe diameter. Insert the die into the main unit.
  2. 2단계: Attach the fixing bar (rail) to the main unit using the pin axes and secure it with the butterfly nuts. Ensure it is firmly in place.
  3. 3단계: Actuate the manual lever to bring the bending piece to the initial position, ready to receive the pipe.

6. 사용 설명서

This manual tube bender allows for precise bends up to 90 degrees. It is suitable for soft copper, aluminum, and plastic pipes ranging from 14mm to 32mm in diameter.

Image showing the WilTec Manual Bench Tube Bender in action, bending a pipe to a 90-degree angle. An arrow indicates the direction of bending, and a circular icon illustrates the range of motion for angle adjustment.

이미지 6.1: Demonstrating the 90-degree bending capability.

  1. 파이프를 준비하세요: Ensure the pipe is clean and free of debris. Mark the desired bending point on the pipe.
  2. 파이프를 삽입하세요: Place the pipe between the selected bending die and the fixing bar. Align the marked bending point with the center of the bending die.
  3. 굽힘 시작: Firmly grip the handle and slowly actuate the manual lever. The ratchet mechanism will engage, gradually bending the pipe.
  4. Monitor Bend Angle: Continuously observe the pipe's angle as you apply pressure. Stop when the desired angle is achieved (up to 90 degrees).
  5. Release Pipe: Once the bend is complete, release the pressure on the lever. Carefully remove the bent pipe from the tool.

6.1. Selecting Bending Dies

The tool comes with various bending dies to accommodate different pipe diameters. Always use the correct die for your pipe size to prevent damage to the pipe or the tool.

Diagram showing various bending dies for the WilTec Manual Bench Tube Bender, labeled with their respective diameters (14mm, 16mm, 17mm, 20mm, 25mm, 32mm) and corresponding bending radii (95mm, 110mm, 120mm, 135mm, 170mm, 185mm).

이미지 6.2: Available bending dies with corresponding pipe diameters and bending radii.

Table 6.1: Bending Die Specifications
파이프 직경Approximate Bending Radius
14mm (XNUMXmm)95mm (XNUMXmm)
16mm (XNUMXmm)110mm (XNUMXmm)
17mm (XNUMXmm)120mm (XNUMXmm)
20mm (XNUMXmm)135mm (XNUMXmm)
25mm (XNUMXmm)170mm (XNUMXmm)
32mm (XNUMXmm)185mm (XNUMXmm)

7. 유지관리

Regular maintenance ensures the longevity and optimal performance of your tube bender.

  • 청소: After each use, wipe down the tool and dies with a clean, dry cloth to remove any dust or residue.
  • 매끄럽게 하기: Periodically apply a light machine oil to the moving parts, such as the ratchet mechanism and pin axes, to ensure smooth operation.
  • 점검: Regularly check all components for signs of wear, damage, or loose fasteners. Tighten any loose screws or nuts. Replace worn or damaged dies immediately.
  • 저장: Store the tube bender and all accessories in its robust plastic case in a dry, cool environment to prevent rust and damage.

8. 문제 해결

If you encounter issues during operation, refer to the following troubleshooting guide:

표 8.1: 문제 해결 가이드
문제가능한 원인해결책
Pipe deforms or kinks during bending.Incorrect die size; pipe material too hard; bending too fast.Ensure correct die for pipe diameter. Verify pipe material is suitable. Bend slowly and steadily.
Bending mechanism is stiff or difficult to operate.Lack of lubrication; dirt or debris in mechanism.움직이는 모든 부품을 청소하고 윤활하십시오.
Pipe slips during bending.Pipe not securely placed; fixing bar loose.Ensure pipe is firmly seated. Tighten butterfly nuts on fixing bar.
Inconsistent bend angle.Improper alignment; uneven pressure.Ensure pipe is correctly aligned with the die. Apply consistent pressure on the lever.

If the problem persists after attempting these solutions, please contact WilTec customer support.

9. 사양

Refer to the following technical specifications for the WilTec Manual Bench Tube Bender:

Diagram showing the dimensions of the WilTec Manual Bench Tube Bender. The tool measures approximately 330 mm in length, 270 mm in width, and 140 mm in height.

이미지 9.1: Dimensions of the WilTec Manual Bench Tube Bender.

표 9.1: 제품 사양
특징세부 사항
제조업체윌텍
모델 번호62534
파이프 직경 범위14mm ~ 32mm
최대 굽힘 각도90°
호환 가능한 재료Soft Copper, Aluminum, Plastic (including coated tubes)
품목 무게3.32 킬로그램
패키지 크기44.2 x 33.6 x 11cm
원산지중국

10. 보증 정보

WilTec products are manufactured to high-quality standards and are subject to strict quality controls. This product comes with a standard manufacturer's warranty against defects in materials and workmanship under normal use. The warranty period typically begins from the date of purchase. Please retain your proof of purchase for any warranty claims.

For specific warranty terms and conditions, or to initiate a warranty claim, please refer to the documentation included with your purchase or visit the official WilTec web대지.

11. 지원

For technical assistance, spare parts, or any questions regarding the operation or maintenance of your WilTec Manual Bench Tube Bender, please contact WilTec customer support.

  • 온라인 지원: Visit the official WilTec web자주 묻는 질문(FAQ), 제품 정보 및 문의 양식을 위한 사이트입니다.
  • 이메일 지원: Refer to your product packaging or the WilTec web적절한 고객 서비스 이메일 주소를 사이트에서 확인하세요.
  • 전화 지원: Contact numbers for customer service can be found on the official WilTec web대지.

지원팀에 문의할 때는 제품 모델 번호(62534)와 구매 증빙 서류를 준비해 두시기 바랍니다.

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