FSIP Electronics GE FX503 Controller
លក្ខណៈបច្ចេកទេស
- Model: GE FX503 G19/22
- Compatibility: Works with various cart models
- Required Tool: Analog or digital volt ohm meter (VOM)
ជំហានដើម្បីអនុវត្តមុនពេលត្រួតពិនិត្យការដំឡើង
- ពិនិត្យមើលការបិទម៉ូទ័រ៖
- កំណត់ VOM ទៅ RESISTANCE () ។
- រង្វាស់ A1 ដល់ A2៖ ត្រូវវាស់ចន្លោះ 0.3 និង 1។
- វាស់ F1 ដល់ F2៖ ត្រូវវាស់ចន្លោះ 1 និង 2។
- វាស់ A1 ដល់ F1៖ ត្រូវវាស់ OPEN។
- វាស់ F1 ទៅស្រោមម៉ូតូ៖ ត្រូវវាស់ធំជាង 5M។
- ពិនិត្យ MAIN SOLENOID៖
- ផ្តាច់ខ្សភ្លើងទាំងអស់ពី solenoid មេ។
- កំណត់ VOM ទៅ RESISTANCE () ។
- វាស់ឧបករណ៏ solenoid: ត្រូវតែវាស់មិនតិចជាង 100 ។
- ភ្ជាប់ VOM នាំទៅចង្កៀង solenoid សំខាន់។
- ភ្ជាប់ jumpers ពីថ្មមេវិជ្ជមាន និងអវិជ្ជមានទៅឧបករណ៏ (ស្ថានីយតូច)។
- ម៉ែត្រត្រូវតែលោតពីភាពគ្មានទីបញ្ចប់ទៅតិចជាង 0.3 ។
- MOVING SOLENOID COIL PIN: Move wire in position 11 of the 23-pin harness to pin 17. Refer to detailed steps on Sheet 4.
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GE FX503 G19/22
This sheet is provided to aid in the installation of your GE FX503 controller. Upon installation, you may encounter problems that may, or may not, be due to a faulty controller. The following steps must be taken to help diagnose a possible cart fault or faulty controller. An analog or digital volt ohm meter (VOM) will be needed to perform these checks.
STEPS TO PERFORM BEFORE CONTROL INSTALLATION CHECK MOTOR WINDINGS:
Set your VOM to RESISTANCE (). With your motor disconnected, measure A1 to A2. This must measure BETWEEN .3 and 1. With your motor disconnected, measure F1 to F2. This must measure BETWEEN 1 and 2. With your motor disconnected, measure A1 to F1. This must measure OPEN. With your motor disconnected, measure F1 to motor case. This must measure greater than 5M.
ពិនិត្យ MAIN SOLENOID
Disconnect all wires from the main solenoid. Set your VOM to RESISTANCE (). Measure the solenoid coil. This must measure NO LESS than 100. Connect VOM leads to the main solenoid lugs. Attach jumpers from main battery positive and negative to the coil (small terminals). Meter must jump from infinity to LESS THAN .3.
MOVING SOLENOID COIL PIN: This FX503 controller uses a different pin for the solenoid coil connection to the controller than the original Yamaha controller. You will need to move the wire in position 11 of the 23-pin harness, to pin 17. For detailed steps, please see Sheet 4.]
IF ANY OF THE ABOVE ITEMS ARE NOT WITHIN THE SPECIFICED RANGES THE CONTROLLER WILL FAIL. THESE ITEMS MUST BE CORRECTED BEFORE THE CONTROLLER IS INSTALLED OR WARRANTY WILL BE VOID.
វាត្រូវបានផ្ដល់អនុសាសន៍ឱ្យជំនួស solenoid របស់អ្នកនៅពេលនៃការជំនួសឧបករណ៍បញ្ជា។ ឥឡូវនេះ FSIP ស្តុកទុកឧបករណ៍បំប្លែង White Rodgers ដែលពេញនិយមសម្រាប់ភាពងាយស្រួលរបស់អ្នក។
សន្លឹកទី ១ នៃ ១
51-FX503G022 Install Sheet-370 Rev 0 7/8/2025
សន្លឹកទី ១ នៃ ១
51-FX503G022 Install Sheet-370 Rev 0 7/8/2025
FX503 G19/22 Troubleshooting Sequence
FOR SAFETY, ALWAYS LIFT THE DRIVE WHEELS OFF THE GROUND WHEN TROUBLESHOOTING!\
ALL TESTS ARE CONDUCTED WITH RUN-TOW/MAINTENANCE SWITCH IN THE RUN. ALSO, THE CONNECTOR MUST BE ATTACHED TO THE CONTROLLER WHEN MAKING THESE CHECKS. YOU WILL NEED TO `BACK PROBE’ THE PINS FROM THE WIRE SIDE OF THE CONNECTOR. USE A PAPERCLIP IF NECESSARY.
Attach voltmeter negative (-) lead to main battery for the following tests
ប្រើលំដាប់ខាងក្រោមនៅពេលពិនិត្យម្ជុលនីមួយៗ (កុំរំលងជំហាន)។ ប្រសិនបើអ្នករកឃើញកំហុស សូមកុំបន្តទៅជំហានបន្ទាប់ រហូតដល់កំហុសត្រូវបានកែតម្រូវ៖
វាស់វ៉ុលtage នៅបង្គោលវិជ្ជមាននៃថ្មចម្បង (សូមហៅវាថាកញ្ចប់វ៉ុលtage) Pin 1 & 2 With Run/Tow Switch On, must equal Pack Voltage
– If not Pack Voltage, check wiring and Run/Tow Switch for an open condition. Pin 4 With F/R Switch in Forward, must equal Pack Voltage
– If not Pack Voltage, check wiring and F/R Switch for an open condition. Pin 5 With F/R Switch in Reverse, must equal Pack Voltage
– If not Pack Voltage, check wiring and F/R Switch for an open condition. Pin 10 With Direction Switch in Reverse, must equal approximately 0V (and Reverse Alarm sounds)
– If not approximately 0V, check wiring and Reverse Alarm for shorted/open condition. If Reverse Alarm tests good, controller may be defective.
Pin 6 With Key Switch On ត្រូវតែស្មើនឹង Pack Voltage – If not Pack Voltage, check wiring and Key Switch for an open condition.
ម្ជុលលេខ 6 ជាមួយនឹងឈ្នាន់ចុះ ត្រូវតែស្មើនឹងកញ្ចប់វ៉ុលtage – If not Pack Voltage, ពិនិត្យខ្សែភ្លើង និងឈ្នាន់ Switch សម្រាប់ស្ថានភាពបើកចំហ។
Pin 17 With Pedal Down (Contactor energized), must equal approximately 0V – If not approximately 0V and solenoid does not engage, check solenoid for open/short condition. If solenoid tests good, controller may be defective.
Pin 9 Must equal approximately 4V – If not approximately 4V, check wiring and Throttle Pot. If wiring and the Throttle Pot test good, controller may be defective.
Pin 8 Must equal 0V – If not 0V, check wiring and Throttle Pot. If wiring and the Throttle Pot test good, controller may be defective.
Pin 7 With Pedal Up, should read approximately 0.5V – If not approximately 0.5V, check wiring and Throttle Pot for shorted condition.
Pin 7 With Pedal Fully Down, must equal approximately 3.5V – If not approximately 3.5V, check wiring and Throttle Pot for open condition.
Pin 15 Must equal approximately 12V – If not approximately 12V, remove speed sensor to see if voltage recovers. If it does return replace speed sensor; if it does not return, check wiring.
Pin 16 Must equal approximately 0V – If not approximately 0V, check wiring and Speed Sensor. If wiring and the Speed sensor test good, controller may be defective.
Pin 14 While slowly turning the drive wheel, must toggle between 0V and approximately 4.5V – If not toggling, check wiring and if necessary, replace Speed Sensor and magnet.
សន្លឹកទី ១ នៃ ១
51-FX503G022 Install Sheet-370 Rev 0 7/8/2025
INSTRUCTIONS FOR MOVING PIN 11 TO PIN 17 ON THE 23 PIN CONNECTOR
FSIP Electronics ក៏ផ្តល់ជូននូវជម្រើសជំនួយបច្ចេកទេសខាងក្រោម…
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PRE-INSTALLATION INSTRUCTIONS MUST BE
FOLLOWED OR WARRANTY WILL BE VOID
IMPORTANT! GE FX503 G22 TROUBLESHOOTING INFORMATION INCLUDED IN THIS PACKET
សន្លឹកទី ១ នៃ ១
51-FX503G022 Install Sheet-370 Rev 0 7/8/2025
ឯកសារ/ធនធាន
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FSIP Electronics GE FX503 Controller [pdf] ការណែនាំអំពីការដំឡើង 51-FX503G022, 51-FX302G022, GE FX503 Controller, GE FX503, Controller |