Manuals+

TransSteel 2200 Quick Guide to Synergic Welding

Brand: Fronius

Safety

Before working with the device, ensure that you have read and understood all the documents provided in hard copy and online. This document does not describe all the functions of the device. For a complete description of the device, refer to the Operating Instructions.

Quick Setup Guide

1. Set the synergic welding process

The welding process selection screen displays options for material type (e.g., Steel, CrNi/Stainless, CuSi, AlMg, AlSi), electrode/wire type (e.g., Rutil/E71T, Metal Cored, Self-shielded), wire diameter (e.g., .023 0,6 to .045 1,2), shielding gas mixture (e.g., Ar 100%, CO₂ 100%, Ar + 2-5% CO₂, Ar+15-25% CO₂), and welding process mode (Synergic, Manual).

  • Synergic: When setting a welding power parameter, the remaining parameters are set automatically.
  • Stick: MMA welding.
  • TIG: TIG Welding.
  • Manual: The welding power parameters can be adjusted individually.

2. Set the filler metal and shielding gas

This screen allows selection of material type, wire type, wire diameter, and shielding gas composition.

3. Set the operating mode

The screen shows options for welding modes:

  • 2T: 2-step mode for short weld seams and tacking work.
  • 4T: 4-step mode for longer weld seams with high level of comfort.
  • S4T: Special 4-step mode with additional settings for starting and final current.
  • .../ Spot welding: For overlapping sheets or stitch welding light-gauge sheet metal and air-gap bridging.

4. Set the welding power

This interface allows adjustment of welding power parameters, including sheet thickness, welding current, and wire speed. Users can select and set desired parameters using navigation controls.

5. Set the correction parameters

This screen is for setting correction parameters such as arc length correction, welding voltage, and arc-force dynamic. Users can select and set desired parameters using navigation controls.

6. Optimize welding results

  1. Measure the welding circuit resistance.
  2. Set the mains fuse so that the device switches off before the mains fuse trips.

The description of the aforementioned measures can be found in the Operating Instructions of the power source.

ℹ️ Operating Instructions

https://manuals.fronius.com/html/4204260241

Detailed Setup Menus

MIG/MAG Synergic Setup Menu

Setup Menu 1st Level

  • GPr: Gas pre-flow time
  • GPO: Gas post-flow time
  • SL: Slope (2-step, special 4-step)
  • 1-5: Starting current (2-step, special 4-step)
  • 1-E: Final current (2-step, special 4-step)
  • t-5: Starting current duration (2-step)
  • -E: Final current duration (2-step)
  • Fd.: Wire threading speed
  • Ito: Length of wire that is fed before the safety cut-out trips
  • SPE: Spot welding time/stitch welding time
  • SPb: Interval pause time
  • Int: Operating mode for stitch welding
  • FAC: Restore factory setup

Setup Menu 2nd Level

  • SEE: Country-specific setting
  • r: Welding circuit resistance
  • L: Welding circuit inductivity
  • EnE: Real Energy Input
  • FUS: Mains fuse protection
  • ALC: Arc length correction display

MMA Setup Menu

Setup Menu 1st Level

  • HCU: HotStart current
  • HE: HotStart time
  • ASE: Anti-Stick
  • FAC: Restore factory setup

Setup Menu 2nd Level

  • SEE: Country-specific setting
  • r: Welding circuit resistance
  • L: Welding circuit inductivity
  • FUS: Mains fuse protection

MIG/MAG Manual Setup Menu

Setup Menu 1st Level

  • GPr: Gas pre-flow time
  • GPO: Gas post-flow time
  • Fdi: Wire threading speed
  • IGc: Trigger current
  • Ito: Length of wire that is fed before the safety cut-out trips
  • SPE: Spot welding time/stitch welding time
  • SPb: Interval pause time
  • Int: Operating mode for stitch welding
  • FAC: Restore factory setup

Setup Menu 2nd Level

  • SEE: Country-specific setting
  • r: Welding circuit resistance
  • L: Welding circuit inductivity
  • EnE: Real Energy Input
  • FUS: Mains fuse protection

TIG Setup Menu

Setup Menu 1st Level

  • F-P: Pulse frequency
  • EUP: UpSlope
  • tdo: Down Slope
  • 1-5: Starting current
  • 1-2: Reduced current
  • 1-E: Final current
  • GPO: Gas post-flow time
  • LAC: Tacking
  • FAC: Restore factory setup

Setup Menu 2nd Level

  • SEE: Country-specific setting
  • FUS: Mains fuse protection

EasyJobs

Functions for managing welding jobs:

Displaying Service Parameters

View and monitor key operational data:

Available parameters: Example of display:
Firmware version 004.21
Welding program configuration 3445
Current welding program 2290
Arc time in hours 65432.1
Motor current for wire drive in amperes 0.0
2nd menu level (service) 2nd

Document ID: 42,0426,0263,EA | Revision: 007-07062022

Models: TransSteel 2200 Single Phase Multi Voltage Welder, TransSteel 2200, Single Phase Multi Voltage Welder, Multi Voltage Welder, Voltage Welder

File Info : application/pdf, 2 Pages, 6.88MB

PDF preview unavailable. Download the PDF instead.

42,0426,0263,EA

References

Adobe PDF Library 16.0.3 Adobe InDesign 17.0 (Windows)

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