AK015 Boost Controller

Specifications:

  • Product Name: HKS EVC-S
  • Manufacturer: HKS Company Limited
  • Model No.: E05121-K00240-00
  • Release Date: 2024.01.25
  • Version: Ver.3-1.01
  • Part No.: 45003-AK015

Product Information:

The HKS EVC-S enables the adjustment of boost settings from
inside the vehicle’s cabin area. It is designed to improve engine
output and is ideal for racing on a closed circuit. The product
consists of four separate units: Display Unit, Control Unit, Boost
Sensor, and Solenoid Valve, each compact and easy to install.

Key Features:

  • Capable of controlling up to 250 kPa (36.0 PSI)
  • Simple boost setting with four independent boost modes
  • Return function to factory setting when power is turned
    off
  • Warning function for excessive boost levels
  • Data memory function for saved settings
  • Exhaust bypass select function for different turbocharger
    types
  • Boost unit of measure selectable between kPa and PSI

Product Usage Instructions:

Installation:

  1. Read the instruction manual thoroughly before
    installation.
  2. Ensure all necessary tools and equipment are available for safe
    installation.
  3. Install the four separate units in the engine bay and interior
    as per the manual instructions.
  4. Connect the Boost Sensor independently without routing into the
    vehicle’s interior.

Boost Setting:

Input desired boost data into each of the four boost modes (A,
B, C, D) for intuitive control.

Warning Function:

If the boost level exceeds the warning value, the unit will
alert with an audible buzzer and visually on the display. Ensure to
monitor and adjust accordingly.

Data Memory:

All setting values are saved in the internal memory for
retrieval even after ignition shut-off or battery
disconnection.

Exhaust Bypass Select:

Select the appropriate exhaust bypass function based on your
turbocharger type for optimal performance.

Boost Unit of Measure:

Select between kPa and PSI as the unit of measurement for boost
levels.

Frequently Asked Questions (FAQ):

Q: Can the HKS EVC-S be used on public roads?

A: If used on public roads, ensure to follow all necessary laws,
procedures, and regulations for a tuned/modified vehicle to comply
with legal requirements.

Q: What should I do if I encounter low oil pressure or high
temperatures after installing the EVC-S?

A: Monitor vital readings like water and oil temperature
regularly to avoid issues. If problems persist, consult a
professional for assistance.

“`

Pursuing the Ultimate in Engine Performance and Efficiency. Produced by HKS Company Limited.

Instruction Manual
NOTICE
This manual assumes that you have and know how to use the tools and equipment necessary to safely perform service operations on your vehicle. This manual assumes that you are familiar with typical automotive systems and basic service and repair procedures. Do not attempt to carry out the operations shown in this manual unless these assumptions are correct. Always have access to a factory repair manual. To avoid injury, follow the safety precautions contained in the factory repair manual.

© 45003-AK015

E05121-K00240-00 2024. 01. 25 Ver.3-1.01
45003-AK015

INTRODUCTION

Read this instruction manual prior to installation to ensure safe and correct usage and optimal product performance.

PRODUCT USE APPLICATION PART No. REMARKS

EVC-S2 Boost Pressure Controller for Turbocharged Automobile Engine DC12V Negative Ground Vehicles 45003-AK015 · A fuel controller (e.g. F-CON V Pro, F-CON iS, etc) is required to use this product. · When installing this product on twin turbocharged vehicle or a vehicle using a 4mm hose
line, a separate Hose Set is required. · When the boost pressure is increased, the factory ECU may activate a fuel cut. To deactivate the fuel cut function, a unit such as the HKS FCD is required. When using an HKS FCD, a fuel controller must be used as additional fuel tuning.

The HKS EVC enables the adjustment of the boost setting from inside the vehicles cabin area.

This product was developed to improve engine output and was designed to be used for racing on a closed circuit, where this unit is highly effective. When the engine output is improved, water and/or oil temperature may rise, and insufficient oil pressure may occur. Always monitor these vital readings to obtain optimal engine performance.

If using this product on a public roads, follow all necessary laws, procedures and regulations for a tuned/modified vehicle.

Compact Size4 Separate Units EVC-S includes 4 separate units: Display Unit, Control Unit, Boost Sensor, and Solenoid Valve. Each unit is compact and easy to install in the engine bay and the interior. Since the Boost Sensor is independent, hose routing does not need to run into the vehicles interior.

Capable of controlling High Boost EVC-S can control up to 250 kPa (36.0 PSI).

Simple Boost Setting Boost control is performed by inputting simple data into each of boost modes A, B, C, and D, achieving intuitive operability.

Return Function The boost setting returns to the factory setting when the power is turned off. On some vehicles, the boost value may be lower than the boost before installing the EVC-S.

4 boost setting functionIndependent boost settings can be made for boost modes A, B, C, and D, so you can use them depending on the purpose.

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Warning Function If the boost level exceeds the warning value, the unit will warn the user will an audible buzzer and visually on the display. The boost value will be lowered to the set value. This function protects the engine and turbocharger from excessive boost.
After Image Display Function When the boost changes from positive pressure to negative pressure, the maximum boost under positive pressure can be displayed for 3 seconds. This function can be turned off.
Data Memory Function Each setting value is saved in the internal memory; the saved values are retrievable even after the ignition is shut-off or the battery is disconnected.
Exhaust Bypass Select Function Can be used as swing valve type (internal wastegate/actuator) or poppet valve type (external wastegate) for a large capacity turbocharger.
Boost Unit of Measure Select Function The boost unit of measure is selectable between kPa and PSI.
Data Lock Function The setting data can be protected by a password to prevent unwanted or accidental changes.

This manual indicates items you need to pay attention to in order to install this product safely and lists precautions to avoid any possible damage and/or accidents.
For any missing, defective and/or damaged parts, contact your Authorized HKS Dealer. This product was developed for racing use. To use this product on the public road, follow the
necessary laws, procedures and regulations for a tuned/modified vehicle. HKS will not be responsible for any damage caused by incorrect installation and/or use or use
after modification and/or dismantling of this product. This product was designed based on installing it onto a factory vehicle or a vehicle using other
HKS products. The performance and/or safety cannot be guaranteed if this product was installed onto other inapplicable vehicles. This product works only on vehicle with DC12V negative ground. The specifications of this product are subject to be changed without notice. This manual is subject to be revised without notice. This manual must be given to the end user after installation is complete.

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INDEX
INTRODUCTION……………………………………………………………………………… 1 INDEX ………………………………………………………………………………………… 3 SAFETY PRECAUTION ……………………………………………………………………… 4 PARTS LIST ………………………………………………………………………………… 7 FEATURES and FUNCTIONS ……………………………………………………………… 8 INSTALLATION ……………………………………………………………………………… 11 CONFIRMATION AFTER INSTALLATION ………………………………………………… 22 OPERATION ………………………………………………………………………………… 23 ERROR INDICATION ………………………………………………………………………… 33 OPTIONAL PARTS LIST …………………………………………………………………… 34 MAINTENACE………………………………………………………………………………… 34 TROUBLESHOOTING ……………………………………………………………………… 35 PRODUCT SPECIFICATIONS ……………………………………………………………… 35

SAFETY PRECAUTION
Below are symbols used in this manual to highlight areas where.
WARNING -Risk of severe injury or death may result if warning is not acknowledged or followed.
CAUTION -Risk of injury to self, damage to vehicle or property may result if caution is not taken.
WARNING
Make sure to work on the vehicle in a well-ventilated area to prevent possible explosion or fire.
Do not mount the unit where it can distract driving. Do not install this product on a 24V vehicle. It is designed for use on a
12V vehicle. Make sure to remove the cable from the negative terminal of the battery
to avoid possible damage to other electronics during installation. Make sure to hold connectors when removing them to avoid possible
damage to other electronic parts caused by disconnections or by a short circuit. Stop using the product if any unusual conditions are noticed; it may cause a fire or an electrical shock. Consult an authorized dealer immediately. Do not operate the EVC-S2 while driving to avoid the possiblity of an accident.

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CAUTION
Do not install this product by yourself unless you know how to use the tools and equipment necessary to safely perform service operations on your vehicle.
Do not modify, disassemble and/or remodel this product and any of its attached parts.
Handle the parts with caution at all times. Avoid allowing oil and/or water from entering the unit. It may cause
damage to the engine. Prior to installation, make sure that the engine bay temperature has
cooled. Failure to let the engine cool can lead to severe burns. Select the appropriate exhaust bypass type. Selecting the wrong type
may cause damage to the vehicle. Install the unit away from excessive heat or water to avoid possible
malfunction and damage to the engine. Do not tie or bundle a vehicle fuel line with any of the other hoses and/
or harnesses. It may cause severe damage to the vehicle. Make sure all connections and wiring are not disconnected, short
circuited or incorrect. It may cause an electrical shock or damage to the vehicle. Use the provided splices and install them to the correct positions. If not, it may cause serious damage to the vehicle. Insert the vacuum filter and replace it at regular intervals. If not, it may cause damage to the vehicle. When installing the vacuum filter, make sure no oil or lubricants are existant to cause the hose to come off. If a hose comes off, it may cause damage to the vehicle. Replace the vacuum filter earlier than the regular interval if there is excessive build up. Dirt build up may cause an inability to control boost, which may cause damage to the engine. Install the air relief valve of the Valve Unit downward to avoid allowing oil and/or water from entering the valve. It may cause damage to the vehicle.

CAUTION
Do not raise the boost excessively. It may cause damage to the engine and/or the turbocharger.
The warning function must be activated to prevent any damage to the engine caused by over-boosting.
Do not test the product on the vehicle on a public road. If this product or the vehicle does not perform properly, consult your
authorized dealer immediately. Do not repair the product by yourself. If an unusual noise, smell and/or vibration is noticed, take the necessary
measurements referring to the user’s manual. Insulate wires left on the vehicle after removal of the product. It may
cause damage to the electronic parts.
Daily check-up of the vehicle must be done by the owner. This manual shows a typical installation. Actual installations may vary depending on
the vehicle application. Refer to the factory manual when removing the factory parts. Make sure all connections and wiring are correct. Do not lose and/or damage any removed parts. Use the appropriate tools to tighten bolts and nuts with the correct torque specs to
avoid damage. Make sure not to disconnect any wiring from the vehicle when installing the product. For a vehicle equipped with a boost control solenoid valve, remove the connector or
hose to deactivate its function. There might be a dot that doesn’t light and a dot that always lights in the display.
This is due to the characteristic of the liquid crystal panel, and it is not mulfunction.

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PART LIST
This product consists of the below-mentioned part. Please verify that all parts are in proper conditions before installation.

Mode [A]

Boost PH 2 5 0 kPa

250

MADE IN JAPAN

kPa

1 Display Unt

2 Control Unit

3 Boost Sensor

4 Solenoid Valve

1.2

2.5

1.5

5 Powe Supply Harness

6 Valve Extension Harness 7 Display Harness

8 6mm Hose

9 4mm Hose

4-4-4mm 10 T-Fitting

4mm ,6mm

6mm

11 Vacuum Filter

12 Hose Clamp

6mm……-
4mm……-

2

Bracket x 1 M4 Bolt x 2
13 Valve Bracket Set

M6 BoltNut x 1 M6 Flat Washer x 1 M6 Rubber Washer x 2
14 Valve Install Hardware

M6 BoltNut x 1 M6 Flat Washer x 1 M6 Loock Washer x 1
15 Boost Sensor Install Hardware

60×10
16 Double-sided Tape 2

HKS ELECTRONICS TECHNOLOGY

100

– V20er.3-1.0

17 Tie Wrap

18 Splice 5

19 Fitting 1

20 Instruction Manual

2

Tools required for installation: Circuit Tester or Volt Meter, Screwdriver, Socket Wrench, Wire

Cutters, Hose Cutters and Pliers.

Retain all unused parts.

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FEATURES and FUNCTIONS
Display Unit

Mode [A] Boost PH 2 5 0 kPa
250 kPa

Button Button Button Button

Name Button Button Button
Button
Button +

Function
When the main screen is displayed, press briefly to switch between A, B, C, and D boost modes, and press and hold to switch EVC function on/off. When the EVC function is off, there is no control by EVC-S2 and the boost is normal. Each setting is used to determine selection items and values.
When the main screen is displayed, press and hold to reset the peak hold value, press briefly to display button information. When selecting an item for each setting, the selected item moves upward and the value changes in the positive direction.
When the main screen is displayed, press and hold to switch to boost set mode, press briefly to display button information. When selecting an item for each setting, the selected item moves downward and the value changes in the negative direction.
When the main screen is displayed, press and hold to switch to menu mode, press briefly to display button information. When in boost set mode, press briefly to switch to boost mode where settings can be changed. Press and hold in boost set mode, menu mode, or each setting mode to switch to the main screen display. Press briefly in each setting mode to switch to menu mode.
When the main screen is displayed, press while quickly pressing to switch to circuit mode or scramble mode.

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Display Unit
Main Screen
Mode [A] Boost PH 2 5 0 kPa
250 kPa
Button information screen When selecting an item

Button information screen

S.Push L.Push L.Push L.Push

ModeChange PeakReset BoostSet Menu

Button information screen When changing settings

+

Name

Function

Boost settings Displays the current boost mode settings A to D, OFF.

Boost pressure peak hold value

Displays past maximum boost pressure.

Boost pressure Displays the current boost pressure.

Displays the functions of each button when on the main screen.
Button information S.Push: Short press / L.Push: Long press
Example: Press and hold button to switch to the menu display screen.

Displays the function of each button when changing settings.

Button information

Decision Return

, Move selection in the direction of the arrow

+, – Setting value plus/minus, function selection

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Warning screen
Mode [A] WRN PH 2 5 0 kPa
147 kPa
After image screen
Mode [A] Boost PH 2 5 0 kPa
132 kPa
Circuit mode screen
Mode [A] CSM PH 2 5 0 kPa
132 kPa
Scramble mode screen
Mode [A] SBC0 PH 2 5 0kPa
127 kPa

If the boost exceeds the warning setting value and the warning conditions are met, a warning will be activated and the boost will be controlled to be lowered by the set amount. Also, WRN will be displayed flashing under the logo and a buzzer will sound. The warning will be canceled when the boost pressure becomes 5 kPa or less.
When boost pressure changes from positive pressure to negative pressure, the maximum boost pressure from positive pressure to negative pressure will be displayed blinking for 3 seconds.
The EVC-S logo will turn red and CSM will be displayed below the logo.
The EVC-S logo will turn red and SBC will be displayed below the logo. While scrambling is in progress, the remaining scrambling time is displayed on the right side of the SBC and a buzzer sounds.

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INSTALLATION
1. Removal of Battery Terminal……………………………………………………………… 11
2. Hose Connection Layout …………………………………………………………………… 11 2. 1. Connecting the Boost Sensor …………………………………………………… 12 2. 2. Connecting the Solenoid Valve …………………………………………………… 13 2. 3. Connecting of a Swing Valve Type ……………………………………………… 14 2. 4. Connecting of a Poppet Valve Type ……………………………………………… 18
3. Wiring ………………………………………………………………………………………… 20 3. 1. Installing Splices…………………………………………………………………… 20 3. 2. Wiring ……………………………………………………………………………… 20 4. Mounting of Components …………………………………………………………………… 21 4. 1. Mounting the Display Unit ………………………………………………………… 21 4. 2. Mounting the Solenoid Valve ……………………………………………………… 21 4. 3. Mounting the Boost Sensor ……………………………………………………… 21 4. 4. Securing Hoses and Harnesses……………………………………………………… 22
5. After Installation…………………………………………………………………………… 22

WARNING
This product was designed to be used with vehicles using a DC12V negative ground. Do not use on a vehilce with a 24V ground.

This manual shows a typical installation. Actual installation may vary depending on the vehicle application.
1. Removal of Battery Terminal
1Disconnect the negative terminal from the battery.

2. Hose Connection Layout
(1) Considering the hose and harness lengths, determine the appropriate mouning layout of Display Unit, Control Unit, Boost Senser, and Solenoid Valve.

ADVICE Leave some slack for the harness and hoses to avoid tension during engine movement. Do not install any components in high temperature areas.

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21Connecting the Boost Sensor

Boost Sensor 4mm Hose (5)

(1) Cut the Hose to 5cm in length and connect the cut hose to the 4mm Vacuum Filter as illustrated in the diagram.
NOTE Remove any oil and/or lubricants on or in the
hose and Vacuum Filter.

4mm Vacuum Filter

Surge Tank

Disconnect 4mm Hose

(2) Disconnect the 4mm Hose Between the fuel regulator and surge tank from the surge tank side.

Fuel Regulator

Surge Tank

4mm Hose (5) 4mm Hose

4-4-4mm T-fitting

Fuel Regulator

(3) Cut the 4mm Hose to 5cm in length and insert the insert the T-fitting as illustrated in the diagram.

Boost Sensor

Surge Tank

4-4-4mm T-fitting

4mm Vacuum

4mm Hose

Fuel Regulator

(4) Connect the T-fitting and 4mm Vacuum Filter using the remaining 4mm Hose as illustrated in the diagram.
NOTE Keep the 4mm Hose to a minimum langth. Remove any oil and/or iubricants on or in the hose and vacuum filter. Face the Boost Sensors fitting downward to prevent any oil and/or water from entering the sensor.

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22Connecting the Solenoid Valve
(1) Remove the caps on the COM terminal, NO terminal, NO terminal, and NC terminal.

Cap

Swing Valve Type
Hose Clamp
Poppet valve Type

6mm Hose (5cm) 6mm Vscuum Filter

Swing Valve Type (2) Install the Fitting to the COM terminal and NO
terminal. (3) Cut the 6mm Hose to 5cm in length, and connect
the cut hose to the Fitting on the NO terminal and the 6mm Vacuum Filter. NOTE Use a hose clamp to connect the hose to the fitting. Use Remove any oil and/or lubricants on or in the hose and vacuum filter.

6mm Hose (5cm)
Hose Clamp 6mm Vacuum Filter

Poppet Valve Type (2) Install the Fittings to the COM terminal and NC
terminal. (3) Cut the 6mm Hose to 5cm in length, and connect
the cut hose to the 6mm Vacuum Filter.
NOTE Use a hose clamp to connect the hose to the
fitting. Remove any oil and/or lubricants on or in the
hose and vacuum filter.
(4) Refer to 2-4 to connect to the vehicle.

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23Swing Valve Type
231For Applications without a Boost Pressure Control Solenoid Valve
Before Installation (Factory Connection Layout)

Turbine Actuator

Airflow Meter

Compressor Fitting
Throttle Valve
6mm Hose

Air Cleaner
Surge Tank

Fuel Regulator

After Installation

Turbine

Airfow Meter

Actuator

6mm Hose

COM

Vacuum Filter

ComPressor Fitting
Throttle Valve
6mm Hose

Surge Tank

Air Cleaner 4-4-4mm T-fitting

Fuel Regulator

NO
Valve Remove the cap on
the NC terminal. (Ret.2-2)

4mm Hose 14

45003-AK015

Hose Clamp

Fitting

(1) Disconnect the hose connected to the actuator from fitting on the compressor side. NOTE The position on the compressor side fitting may vary depending on the vehicle. Keep the removed factory hose clamp for later use.

Hose Clamp

Actuator

6mm Hose

6mm Vacuum Filter

Hose Clamp Fitting

(2) Connect the provided 6mm Hose to fitting and the 6mm Vacuum Filter on the NO terminal of the Solenoid Valve.

Valve
(3) Connect the factory hose from the actuator to the fitting on the COM terminal of the Solenoid Valve.

Hose Clamp

Factory Hose

NOTE Remove any oil and/or lubricants on or in the hose and vacuum filter. Use hose clamps when connecting the 6mm Hose to the 6mm fitting. Depending on the vehicle, the factory hose may not be long enough to connect from the actuator
to the Solenoid Valve. In this case, we apologize for the inconvenience, but please purchase an 6mm hose separately before use.

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232For Applications with a Boost Pressurs Control Solenoid Valve 1 For vehicles equipped with aboost pressure control solenoid valve, disconnect the connector
and hose to deactivate this function. Before Installation (Factory Connection Layout)

Turbine

Airflow Meter

Actuator
Boost Control Solenoid Valve

Compressor

6mm Hose

Throttle Valve

Air Cleaner
Surge Tank

Fuel Regulator

After Installation

Turbine Boost Control Solenoid Valve
Actuator
Rubber Cap 6mm Hose

Rubber Cap

Airflow Meter

Compressor

6mm Hose

Throttle Valve

Surge Tank

Air Cleaner
4-4-4mm T-fitting

COM

Vacuum Filter

NO

Valve

Remove the cap on the NC terminal. (Ref.2-2)

16

4mm Hose

Fuel Regulator 45003-AK015

233For Applications with a Boost Pressurs Control Solenoid Valve 2 For vehicles equipped with aboost pressure control solenoid valve, disconnect the connector
and hose to deactivate this function. Before Installation (Factory Connection Layout)

Turbine Actuator
Boost Control Solenoid Valve

Airflow Meter

Compressor

6mm Hose

Throttle Valve

Air Cleaner
Surge Tank

Fuel Regulator

Turbine
Actuator Rubber Cap
6mm Hose Boost Control Solenoid Valve Vacuum Filter
COM

After Installation

Rubber Cap

Airflow Meter

Compressor

6mm Hose

Throttle Valve

Air Cleaner

Surge Tank

4-4-4mm T-fitting

Fuel Regulator

Valve

NO
Remove the cap on the NC terminal. (Ref.2-2)

4mm Hose 17

45003-AK015

24Poppet Valve Type
When installing on a poppet valve car, 6mm Hose, 8mm Hose, 6mm Hose Clamp, 8mm Hose Clamp, 6-8-6mm T-Fitting, 6mm Fitting(straight or L- Shaped) are required separately.
Before Installation

Turbine

Airflow Meter

Upper Port Wastegate

Compressor

8

Throttle Valve

Air Cleaner
Surge Tank

Fuel Regulator

Turbine

Wastegate
Install the fitting to upper port
(Straight or L-shaped)

6mm Hose

6mm Hose

COM

After Installation
Airflow Meter

Compressor 6-8-6mm T-fitting Throttle Valve
6mm Hose

Air Cleaner

Surge Tank

4-4-4mm T-fitting

Fuel Regulator

NC Vacuum Filter

Valve

Remove the cap on the NC terminal.(Ref.2-2)

4mm Hose 18

45003-AK015

5cm Hose Clamp

Fitting Cut
8mm Hose Wastegate

(1) Cut the 8mm hose 5cm from the compressor’s fitting . Remove the remaining 8mm hose and fitting form the wastegate.
NOTE The position of fitting on the compressor may
vary depending on the vehicle.

Fitting

8mm Fitting

(2) Install the 6-8-6mm T-fitting using the 8mm Hose Clamp.

6-8-6mm T-fitting

Hose Clamp 6mm Hose
6mm Vacuum Filter

(3) Connect the T-fitting with the 6mm vacuum filter to the NC terminal fitting using the 6mm hose.
ADVICE Remove any oil and/or lubricants on or in the
hose and vacuum filter.

NC

Hose Clamp 6mm Hose

(4) Remove the 8mm fitting from the wastegate, and install the 6mm fitting (straight or L-shaped) included in the Poppet Valve Hose Set.

6mm Fitting

(5) connect the T-fitting to the wastegate using the provided 6mm hose.

NOTE Use hose clamps when connecting hoses to fittings.
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3Wiring
31Installing the Crimp Connectors
(1) Strip about 5mm of wire insulation.
(2) Connect another wire to the uncovered portion by twisting the wires together.
(3) Crimp the twisted wires using a crimp connnector.
(4) Cover the crimp connector and with electrical tape to insulate.
3. 2. Wiring

Strip 5mm of insulation. Twist wires together.
Crimp the wires using a crimp connector.
Insulate with electrical tape.

Display Unit
Mode [A] Boost PH 2 5 0 kPa
250 kPa

Interior Engine Room

Solenoid Valve

Control Unit

Power Supply Harness

MADE IN JAPAN

Valve Extension Harness
Boost Sensor

(1) Connect the Solenoid Valve to the Valve Extension Harness. Pull the Valve Extension Harness and the harness connected to the Boost Sensor from the engine compartment into the vehicle’s interior.
(2) Connect the Valve Extension Harness and the Boost Sensor to the Control Unit. (3) Connect the display unit and display harness, and the display harness and control unit. (4) Connect the Power Supply Harness.
Connect the red wire of the Power Supply Harness to a 12V IG (ignition) using a crimp connector. a) Reconnect the negative cable to the battery. b) Turn the ignition on to find the 12V IG wire using a voltage meter. c) Disconnect the negative cable from the battery.
(5) Connect the black wire of the power harness to body ground. ADVICE Remove any paint and/or rust from the surface where the ground the wire is connected.
(6) Connect the power Supply harness to the Control Unit.

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4Mounting of Components

4. 1. Mounting of the Display Unit
Display Unit (Back)
double-sided tape double-sided tape

(1) Remove any dirt, dust and/or oil from the mounting surface for the Display unit.
(2) Mount the Display Unit using the double-sided tape.
ADVICE Mount the Display Unit in a position lower than
eye level, or tilted downward for best visibility.

42Mounting the Solenoid Valve

(1) Install the Valve Bracket to the Solenoid Valve

using the M4 bolts from the Valve Bracket Set.

(2) Secure the Valve Bracket and the Solenoid Valve

Valve

to the vehicle using the Valve Installation Hardware.

Valve Installation Hardware

CAUTION
Install the Solenoid Valve away from excessive heat or water/moisture to avoid damage the valve.

Valve Bracket
Valve Bracket Bolt (M4)

43Mounting the Boost Sensor
Boost sensor Installation Hardware

(1) Secure the Sensor to the vehicle using the Boost Sensor Installation Hardware.
(2) When securing the Boost Sensor, make sure the fitting faces downward as shown in the diagram.

Fitting (face downward

4. 4. Securing Hoses and Harnesses
(1) Secure hoses and harnesses using the provided Tie Wraps.
ADVICE Leave some slack for the harnesses and hoses to avoid tension during enging movement.

5. After Installation
(1) Reinstall all removed factory parts. (2) Reconnect the negative cable to the battery.

CONFIRMATION AFTER INSTALLATION

Check the following after the installation process is complete.

1. Check following after the installation process is complete.

ITEMS TO CHECK Make sure hoses are routed and connnected correctly. Make sure hoses are not loosened. Make sure hoses are not damaged. Make sure hose clamps are tightened. Make sure all bolts and nuts are tightened securely. Make sure all installed components do not come in countact with any other parts. Make sure all installed parts are properly secured. Make sure wiring is done correctly. Make sure crimp connectors are connected securely. Make sure proper crimp connectors are used and crimped securely. Make sure the installed parts are mounted securely and do not interfere with driving. Make sure the negative cable terminal is securely attached to the battery. Make sure the boost pressure control solenoid valve is deactivated.

2. Start the engine and check the following

ADVICE Do not raise the engine RPM right after the engine is started. (Let it idle.)

ITEMS TO CHECK Make sure air is not leaking. Make sure the RPM rises smoothly after revving the engine 2-3 times while in neutral. Make sure the installed parts do not come in contact with any other parts. Make sure there is no excessive stress on hoses and/or harnesses. Make sure all installed parts have not loosened after stopping the engine.

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OPERATION
1. Boost Control Overview ………………………………………………………………… 24 1.1. Control On Mode …………………………………………………………………… 24 1.2. Circuit Mode ……………………………………………………………………… 24 1.3. Scramble Mode …………………………………………………………………… 24 1.4. Warning Mode ……………………………………………………………………… 24 1.5. Control Off Mode…………………………………………………………………… 24
2. Operation Overview Diagram……………………………………………………………… 25
3. Basic Operation …………………………………………………………………………… 26
4. Main Screen Operation …………………………………………………………………… 27 4.1. EVC-S2 Function Switching ……………………………………………………… 27 4.2. Switching Boost Mode …………………………………………………………… 27 4.3. Peak Hold Value Reset …………………………………………………………… 27 4.4. Switch To Boost Set Screen ……………………………………………………… 27 4.5. Switch To Menu Screen …………………………………………………………… 27 4.6. Switching To Circuit Mode/Scramble Mode Screen……………………………… 27
5. Setting……………………………………………………………………………………… 29 5.1. Warning Settings …………………………………………………………………… 29 5.2. Boost Settings……………………………………………………………………… 29 5.3. Scramble Settings ………………………………………………………………… 30 5.4. Function Settings ………………………………………………………………… 30 5.5. Status Settings …………………………………………………………………… 31 5.6. Data Lock Settings ………………………………………………………………… 32

1Boost Control Overview
When you turn on the vehicle’s ignition switch, if the control mode was in control off mode when you last turned off the ignition switch, it will go into control off mode. Otherwise, it will be in control on mode. In control on mode, four boosts can be set: boost modes A to D.Other modes include circuit mode, scramble mode, and warning mode.
1. 1. Control On Mode
Boost control is performed based on the offset, response, overboost, and sampling values set for each boost mode A to D.
1. 2. Circuit Mode
Each time you press any button for a short time, the boost mode that was selected just before entering circuit mode and the boost mode set in Mode Select in the scramble settings will alternate.
1. 3. Scramble Mode
Each time you press any button for a short time, the boost mode that was selected just before entering scramble mode and the boost mode set in Mode Select in the scramble settings will switch for the set time.
1. 4. Warning Mode
When the boost exceeds the warning setting value and the warning conditions are met, the system enters warning mode and reduces the boost pressure based on the setting. The warning will be canceled when the boost pressure becomes 5 kPa or less.
1. 5. Control Off Mode
It is a normal boost without being controlled by EVC-S2.

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2Operation Overview Diagram
Ignition ON

Main Screen

Control OFF/ON

Long press button

Boost mode A – D

Short press button

Clear peak hold value Long press button

Button information

Short press button –

Button +
Long press button
Long press button
Long press button

CSM or SBC Boost Set

Long press button

Menu
Short press button (Long press to go to main screen)

Scramble

Select with buttons . Determine in .

Control

Time

Mode Select

Select with buttons . Determine in .

Warning

Select with buttons . Determine in .

Control

Boost

Over Time

Drop

Function

Select with buttons . Determine in .

After Image Peak Memory

Buzzer

Adjust

Status

Select with buttons . Determine in .

Unit

Backlight

Button

Select with buttons . Determine in .
Data Lock

Number

All Reset

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3Basic Operation
Settings for each setting item can be changed using common basic operations. For setting items that require some different operations, the operations are explained in the settings for each item.
The function of each button is displayed to the left of the button.
: Confirm , : Return , : Move selection in the direction of the arrow +, -: Increase/decrease setting value (function selection)
We will explain the basic operations using Warning settings as an example.

Menu
Scramble Warning Function Status DataLock

1 2 3 4

1 If you press and hold button on the main screen display, the menu screen will be displayed. Press and so that Warning is displayed in yellow. Press button to confirm. Move to the warning setting screen.

Warning

1

Control Boost OverTime Drop

ON

2

100 kpa

0.00 s 3

100 %

4

Setting items Setting value

Warning
Control Boost OverTime Drop

1

ON

2

100 kpa

0.00 s 3

100 %

4

Warning
Control Boost OverTime Drop

1

ON

2

100 kpa

0.00 s 3

100 %

4

2 On each setting screen, the setting items are displayed on the left side, and the setting values (setting status) of each item are displayed on the right side. Press buttons and to select the item whose setting value you want to change. Once you have selected the item, press button to confirm. The setting value displayed to the right of the selected item will be displayed in yellow.
3 Press buttons and to increase or decrease the value displayed in yellow (setting change). Press buttons and to change to the desired value. After changing to the desired value, press button to confirm. Setting items whose values have been changed are displayed in yellow.

4 If you want to change other setting values, repeat selecting the setting item and changing the setting value.
5 When you have finished changing the settings, press button to move to the Menu screen or main screen. Short press button : Move to Menu screen Long press button : Move to Main screen

When moving from each screen, the setting value saving operation starts and the saving is completed when the boost is in a negative pressure state.

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4Main Screen Operation
Mode [A] Boost PH 2 5 0 kPa
250 kPa

Button Button Button Button

4. 1. EVC-2 Function Switching
When the main screen is displayed, press and hold button to switch the EVC function ON/OFF. When the EVC function is OFF, the boost will be normal without being controlled by EVC-S2.

Mode OFF Boost PH 2 5 0 kPa
-60 kPa

Mode [A] Boost PH 2 5 0 kPa
-60 kPa

4. 2. Switching Boost Mode
When the main screen is displayed, short press button to switch the boost mode from ABCDA.
4. 3. Peak Hold Value Reset
When the main screen is displayed, press and hold button to reset the peak hold value.
4. 4. Switch to Boost Set Screen
When the main screen is displayed, press and hold button to switch to the boost set screen.

4. 5. Switch to Menu Screen
When the main screen is displayed, press and hold button to switch to the menu screen.

4. 6. Switching to Circuit Mode and Scramble Mode Screen
When on the circuit mode or scramble mode screen, press and hold button to switch to the main screen.

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Simple Setting
Read the operational instruction form Section 1 “Boost Control Overview” before carrying out the following simple boost settings.
1. Enter the boost value slightly higher then the actual target boost setting.
ADVICE Even if boost increases excessively, the Warning Function activates to decrease the boost to the set Drop Value (Ref. P. ) to avoid damage to enging or turbo.
2. Enter the target boost value as the Off Set Value.
CAUTION Change this value in small increments. If the value is changed drastically, the boost may increase excessively causing damage to the engine or turbo.
3. Edit the Over Boost Value until the boost does not overshoot, or stays within the Off Set Value to increase the boost smoothly.

4. Increase the Response Value for better response and to prevent the boost from dropping at high engine RPM. Make sure the appropriate value is entered as the Response Value. If the response value is too high, it may cause unstable boost.

ADVICE

If a higher Response Value is entered and the actual boost is lower then 100kPa, the boost tends to increase. If a higher Response Value is entered and the actual boost is higher than 100kPa, the boost tends to decreaes. When editing the Response Value, the Off Set Value must be adjusted accordingly.

Refer to graphs below for setting. (The boost changes as the dotted line shows when the settings are changed as described in the graphs.)
Boost

Over Boost Value

Increase the Offset value.

The boost increases to the maximum turbine performance in this range.

Boost

Accelerator On Increase the Response Value.

Time Boost

Decrease the response Value.

Increase the Response value.

Time

Time

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5Setting

5. 1. Warning settings

Configure warning function settings. Control Setting range OFF ON (default value ON) If set to OFF, the warning will not operate. When turned ON, a warning will be activated according to the settings. Boost Setting range 0 to 250 kPa (default value 100 kPa) Set the boost value at which the warning is activated. Over Time Setting range 0.00 to 2.50 s (default value 0.00 s) Set the grace period before the warning is activated. Drop Setting range 0 to 100% (default value 100%) While the warning is activated, control is performed using the value obtained by subtracting
the Drop value from the valve control value.

Warning
Control Boost OverTime Drop

1

ON

2

100 kpa

0.00 s 3

100 %

4

5. 2. Boost settings

Select Warning from the menu screen to switch to the warning screen. Change the setting value by referring to the basic difference operation. When you have finished changing the settings, press button briefly while the items on the left are displayed in yellow to switch to the menu screen. Press and hold button to switch to the main screen.

Make basic settings for controlling boost. Offset Setting range 0 to 100% (Initial value 10%) Increasing the value will increase the boost, decreasing it will decrease the boost. Response Setting range 0 to 100% (initial value 20%) Increasing the value will cause the boost to rise faster, making overshoot and hunting more
likely. If you reduce the value, the rise of boost will be delayed and overshoot and hunting will be
less likely to occur. Over Boost Setting range 0 to 250 kPa (initial value 50 kPa) The valve becomes the boost that starts boost control. Until the set value is reached, the
pressure to the actuator is 0 kPa, and the boost builds up at maximum turbine performance. Increasing the value will give a better start-up than increasing the Response value, allowing
you to reach the target boost faster. If the value is too close to the target boost, overshoot is likely to occur. Sampling Setting range 1 to 5 (default value 4) Normally there is no need to change it, but if the boost is unstable due to hunting etc.,
please change the setting.

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Boost mode A – D

BoostSet

mode [A] 1

Offset Response OverBoost Sampling

10 % 2 20 % 50 kPa 3 4
4

5. 3. Scramble settings

While the main screen is displayed, press and hold button to switch to the boost set screen. Press button briefly to select the boost mode A to D whose settings you want to change. Change the setting value by referring to the basic difference operation. When you have finished changing the settings, press and hold button while the items on the left are displayed in yellow to switch to the main screen.

Configure the scramble function. Control Setting range OFF ON (default value OFF) If you turn it off and switch to scramble mode, it will become circuit mode. If you turn it ON and enter scramble mode, scramble operation will be performed according
to the settings. Time Setting range: 1 to 60 s (default value 1 s) Set the duration of scramble operation. ModeSelect Setting range A to D (initial value D) Set the boost mode that changes when scramble is activated.

Scramble

1

Control

OFF 2

Time

1 s

ModeSelect D

3

4

5. 4. Function settings

Select Warning from the menu screen to switch to the warning screen. Change the setting value by referring to the basic difference operation. When you have finished changing the settings, press button briefly while the items on the left are displayed in yellow to switch to the menu screen. Press and hold button to switch to the main screen.

Configure function settings.

After Image Setting range OFF ON (default value OFF)

When set to OFF, the after image will not be displayed.

When turned ON, the after image will be displayed.

Peak Memory Setting range OFF ON (default value ON)

When set to OFF, the peak hold value will not be memorized.

Buzzer Setting range OFF ON (default value ON)

When set to OFF, the buzzer will not sound except for warnings and scramble operations.

Adjust Setting range NO YES (default value NO)

If you select YES and press and hold button , the zero point adjustment of the pressure

sensor will be performed.

When performing zero point adjustment, do so with the ignition on and the engine not

started.

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Function

AfterImage ON

PeakMemory ON

Buzzer

ON

Adjust

NO

1 2 3 4

5. 5. Status settings

Select Function from the menu screen to switch to the function screen. Change the setting value by referring to the basic difference operation. (For Adjust operation, press and hold button ) When you have finished changing the settings, press button briefly while the items on the left are displayed in yellow to switch to the menu screen. Press and hold button to switch to the main screen.

Configure the status. Unit Setting range kPa PSI (initial value kPa) When set to kPa, the pressure unit is displayed in kPa. When set to PSI, the pressure unit will be displayed in PSI. Backlight Setting range: 0 to 100% (default value 100%) Set the brightness of the display screen. Button Setting range RIGHT LEFT (default value RIGHT) Set the button position to the left or right. (upside down)

Mode [A] Boost PH kPa
-64 kPa

Mode [A] Boost PH kPa
-64 kPa

Display when button position is RIGHTDisplay when button position is LEFT

Show program version. Display Ver. Displays the program version of the display unit. Control Ver Displays the program version of the control unit.

Status

1

Unit Backlight

kPa 100 %

2

Button

RIGHT

Display Ver.1.00

3

Control Ver.1.00

4

Select Status from the menu screen to switch to the warning screen. Change the setting value by referring to the basic difference operation. When you have finished changing the settings, press button briefly while the items on the left are displayed in yellow to switch to the menu screen. Press and hold button to switch to the main screen.

5. 6. Data lock settings
You can display and set the data lock status and perform an all reset to return all settings to their initial values. Status Lock status display NO LOCK Not locked. LOCK Locked. Boost settings, warning settings, and scramble settings cannot be made. Number You can set and release data lock. Data lock settings

DataLock

1

Status NO LOCK 2 Number

SET

3

AllReset NO

4

Select Number and press button . The fourth digit of the number on the right side of the number will be displayed in yellow.

DataLock

1

Select the number you want to change using buttons and and press button .

Status NO LOCK 2 Number

SET

3

AllReset NO 4

The selected number will flash. Use buttons and to set numbers 0 to 9, and press button to confirm. (0000 cannot be set) Set the desired lock number for the other digits in the same way.

When you have finished setting the desired lock number, select SET

with buttons and and press and hold button .

The lock number is set and the status display changes to LOCK.

Data unlock setting

Display the lock number you set in the same way as the data lock procedure, select SET,

and press and hold button .

If it matches the set lock number, the lock will be released and the status display will

change to NO LOCK.

AllReset Return all settings to their default values. (Data lock will also be released)

DataLock

1

Status NO LOCK 2 Number

SET

3

AllReset NO

4

Select AllReset and press button . NO on the right side of AllReset will be displayed in yellow. Change from NO to YES using buttons and , then press and hold button . The settings will be reset and the display will switch to the main screen.

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ERROR INDICATION
EVC-S2 has a self-diagnosis function, and if an abnormality is detected, an error will be displayed on the display and the boost will be lowered to normal. Check the error display and then turn off the ignition. Perform inspection according to the error message, repair any abnormalities, and confirm that there are no problems before turning on the ignition.
Error Communication Error UnmatchData Error Data Error Voltage Error BoostSensor Error Valve Error

Error Display

Error Contents

Inspection Items

Communication Error Communication error

Display harness disconnection or poor contact

UnmatchData Error Save data error

Check and reset settings or AllReset

Data Error

Communication data error Display harness disconnection or poor contact

Voltage Error

Power supply voltage error Check battery voltage and power harness

BoostSensor Error Boost sensor error

Boost sensor wiring

Valve Error

Solenoid valve error

Solenoid valve wiring

OPTIONAL PARTS LIST

The list below are optional parts for the EVC-S2. Use any of the following parts if necessary for installation.

No.

Part No.

Description

Remarks

1 4599-RA009 Hose Set for Twin Turbochargers To install EVC-S2 with Twin T/C.

2 4599-RA010 4mm Hose Set

To install EVC-S2 using 4mm hose.

3 4599-RA017 4mm Vacuum Filter

4 4599-RA016 6mm Vacuum Filter

5 53002-AK001 Display Stand

MAINTENANCE

CAUTION
Consult a professional to carry out operations not shown in this manual. Replace the vacuum filter more frequently if excessive dirt build-up is noticed. This will prevent the filter from being blocked by dirt which may cause damage
to the engine.

Inspect and maintain the vehicle daily for optimal performance. Clean your hands and remove dirt and oil before handling this product. This will help prevent damage
to the case. When cleaning this product, do not use solvents such as alcohol, thinner, benzene, glass cleaner,
and oil. Wipe off dirt with a dry soft cloth. If dirt builds up in a vacuum filter extremely early, change the location of the hose on the enging.
If changing the hose location does not improve the dirt build-up, there may be an issue with the engine. Consult a professional.

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TROUBLESHOOTING

If this product is not functioning properly, make sure all wiring and/or hose routing is connected properly and refer to the symptoms described below.

SYMPTOM
The unit does not turn on.
Error Number appears.

CAUSE Bad connection. Fuse is blown.
Ground is disconnected or bad. Refer to error section.

SOLUTION Connect the crimp connector securely. Replace the fuse and make sure the harness is not shorted. Remove paint or rust from the grounding point. Refer to error section.

Boost is unstable. Actuator incapacity Insufficent Check the actuator characteristics and adjust

Boost does not valve area/stroke.

accordingly (if applicable).

increase.

Insufficient turbo output capacity. Reset all values within capable setting range.

Incorrect settings.

Reset and re-enter all data.

Boost control malfunction.

Incorrect hose connections.

Make sure that the piping matches the exhaust bypass valve.

Hose(s) are disconnected or cut. Check hose, replace if necessary.

Dirt buildup in the vacuum filter. Replace the vacuum filter.

Boost increases Incorrect matching of Rrsponse Input a smaller number than the current

excessively.

or Overboost Value.

Response or Overboost Value.

Warning function Warning set value is lower than Increase the warning setting value or lower the

is activated.

set boost.

setting boost.

Settings cannot be changed.

Data Lock is on.

Turn off the Data Lock.

PRODUCT SPECIFICATIONS
Operating Voltage ……………………………………………………………… DC1116V Controllable Boost Pressure ………………………………………… Up to 250 kPa(36 PSI) Ooeratung Temperature
Display Unit ………………………………………………… -1070 Valve…………………………………………………………… -2080 Maximum Electrical Power Consumption ……………………………………………… 8.0 W

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Documents / Resources

HKS AK015 Boost Controller [pdf] Instruction Manual
E05121-K00240-00, 45003-AK015, AK015 Boost Controller, AK015, Boost Controller, Controller

References

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