CEDLS09V Hydraulic Log Splitters
“
Product Specifications
- Manufacturer: HAHN A SYN s.r.o., Hahn & Sohn GmbH
- Model: Hydraulic Log Splitters
- Model Numbers: CEDLS08V, CEDLS09V
- Country of Origin: Czech Republic, Germany
Product Usage Instructions
Introduction
Your new log splitter has been designed to meet superior
performance criteria. With proper care, it will provide dependable
service for many years. Please read the entire operator’s manual
before use.
Safety Warnings & Instructions
It is essential to understand the safety guidelines and
instructions provided in the manual. Be familiar with the controls,
potential hazards, and limitations of the log splitter.
Inspect Your Log Splitter
Before each use, inspect the log splitter for any visible damage
or issues. Do not operate if there are any concerns about its
safety or functionality.
Understand Your Log Splitter
Read and comprehend the owner’s manual to understand how to
operate the log splitter correctly. Be aware of specific hazards
and limitations associated with its use.
Dress Properly
Ensure you are dressed appropriately before operating the log
splitter. Avoid wearing loose clothing, jewelry, or accessories
that could get caught in moving parts. Use protective gear such as
gloves, footwear, and hearing protection.
FAQ (Frequently Asked Questions)
Q: What should I do if my log splitter gets jammed?
A: Follow the instructions in the manual to free a jammed log
safely. Do not attempt to remove it with your hands.
Q: Can I use the log splitter in wet conditions?
A: No, it is advised not to use the log splitter in wet or damp
areas or during rainy weather to prevent accidents.
Q: How should I dispose of used oil from the log splitter?
A: Ensure you dispose of used oil in an environmentally friendly
way as instructed in the manual to avoid harm to the
environment.
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Save This Manual for Future Reference
HAHN A SYN s.r.o. Lelkova 186/4 747 21 Kravae CZECH REPUBLIC info@hahn-profi.cz
Hahn & Sohn GmbH Janahof 53 93413 Cham Deutschland hahn@hahn-sohn.de
Hydraulic Log Splitters
Operator’s Manual
MODEL NUMBER: CEDLS08V/CEDLS09V
SERIAL NUMBER :
Both model number and serial number may be found on the main label. You should record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING MACHINE
TABLE OF CONTENTS
Introduction Symbols
Safety Safety
WarninSgpse&ciIfnicsattriuocntsion11111111189722533s400625533
Contents Supplied Assembly
Transport
Deliverying Log Splitter To Work
Site Splitter Operation
Free a Jammed Log
Replacing Oil Sharpening Wedge
Trouble Shooting Wiring Diagram
Hydraulic System Diagram Parts
Schematic
ENVIRONMENTAL
Recycle unwanted materials
instead of disposing of them
as waste. All tools, hoses and
packaging
should
be
resorted, taken to the local
recycling
center
and
disposed
of
in
an
environmentally safe way.
SYMBOLS
The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use.
Read these instructions in full before using the machine.
Wear safety footwear!
Wear protective gloves!
Wear eye protection! Wear hearing protection!
INTRODUCTION
Your new log splitter will more than satisfy your expectations. It has been manufactured under stringent quality standards to meet superior performance criteria. You will find your new unit easy and safe to operate, and with proper care, it will give you many years of dependable service.
Carefully read through this entire operator’s manual before using your new log splitter. Take special care to heed the cautions and warnings.
2
Keep your work space tidy! Untidiness may result in accidents.
Do not remove or tamper with any protection or safety devices.
Dispose of the used oil in an environment-friendly way.
Do not use in the rain.
Danger! Keep clear of moving parts!
Do not remove jammed logs with your hands.
Caution! Thrown objects.
around the work area. Do not use the log splitter in wet or damp areas or expose it to rain. Do not use it in areas where fumes from paint, solvents or flammable liquids pose a potential hazard.
Before starting any repair maintenance or cleaning, always disconnect the power.
Avoid injury from the movement of the splitting blade.
Keep bystanders away from the working area.
Do not split wood when machine is transporting.
Do not split wood when machine is leaning.
INSPECT YOUR LOG SPLITTER
Check your log splitter before turning it on. Keep guards in place and in working order. Form a habit of checking to see that keys and adjusting wrenches are removed from tool area before turning it on. Replace damaged, missing or failed parts before using it. Make sure all nuts, bolts, screws, hydraulic fittings, hose clamps, etc. are securely tightened. Always check the oil level in the hydraulic oil tank. Never operate your log splitter when it is in need of repair or is in poor mechanical condition. Before starting work, test the stopping devices to keep them in safe working condition.
SAFETY
Safety Warnings & Instructions
UNDERSTAND YOUR LOG SPLITTER
Read and understand the owner’s manual and labels affixed to the log splitter. Learn its application and limitations as well as the specific potential hazards peculiar to it. Be thoroughly familiar with the controls and their proper operation.
DRUGS, ALCOHOL AND MEDICATION
Do not operate the log splitter while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly.
DRESS PROPERLY
Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches). They can be caught in moving parts. Protective electrically non-conductive gloves, non-skid footwear and hearing protection are recommended when working. Wear protective hair covering to contain long hair, preventing it from get caught in machinery.
PROTECT YOUR EYES AND FACE
Any log splitter may throw foreign objects into the eyes. This can cause permanent eye damage. Always wear safety goggles. Everyday eyeglasses have only impact resistant lenses. They are not safety glasses.
AVOID DANGEROUS CONDITIONS
EXTENSION CORDS
Always operate your log splitter on dry,
solid, level ground. Never operate your Improper use of extension cords may
log splitter on slippery, wet, muddy, or cause inefficient operation of the log
icy surfaces. The location you choose splitter which can result in
should be free from any tall grass, brush, overheating. Be sure the extension
or other interferences. There should be cord is no longer than 10m and its
plenty of room for handling, and help section is no less than 2.5mm2 to allow
the operator stay alert. Keep your work sufficient current flow to the motor.
area clean and well lighted. Cluttered Avoid use of free and inadequately
areas invites injuries. To avoid tripping, insulated connections. Connections
do not leave tools, logs,or other must be made with protected
components laying
3 material suitable for outdoor use.
AVOID ELECTRICAL SHOCK
Check that the electric circuit is adequately protected and that it corresponds with the power, voltage and frequency of the motor. Check that there is a ground connection. Ground the log splitter. Prevent body contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Never open the switch / plug box. Should this be necessary, contact a qualified electrician. Make sure your fingers do not touch the plug’s metal prongs when plugging or unplugging the log splitter.
PREVENT FIRES
Do not smoke or have open flames when operating or refilling the log splitter. Never operate the log splitter near a flame or spark. Oil is flammable and can be exploded.
KEEP BYSTANDERS AWAY
Allow only one person to load and operate the log splitter. Always keep bystanders, including visitors, children and pets away from the work area, especially when the log splitter is under operations. Only the operator should stand near the machine and only within the safe operating area prescribed in this manual. Never use another people to help you with freeing jammed log. No one under the age of 16 should be allowed to operate the log splitter. Any individual under the age of 18 should has the necessary training, skills to perform the functions properly and safely and should always be under the supervision of adult.
INSPECT YOUR LOG
Never attempt to split logs containing nails, wire or debris. Always make sure that both ends of the log you are splitting are cut as square as possible. This will prevent the log from sliding out of position while under pressure. Branches must be cut of flush with the trunk.
DON’T OVERREACH
Keep proper footing and balance at all times. Never stand on log splitter. Serious injury could occur if the tool is tipped or if the cutting tools is unintentionally contacted. Do not store anything above or near the log splitter where anyone might stand on the tool to reach them.
AVOID INJURY FROM UNEXPECTED ACCIDENT Do not straddle or reach across the splitting area when operating the log splitter. Never pile logs to be split in a manner that will cause you to reach across the log splitter. Only use your hands to operate the control levers. Never use your foot, knee, a rope, or any other extension device. Always pay full attention to the movement of the wedge ram. Never attempt to load your log splitter while the ram is in motion. Keep hands out of the way of all moving parts. Never try to split two logs on top of each other. One of them may fly up and hit you.
PROTECT YOUR HANDS
Keep your hands away from splits and cracks which open in the log. They may close suddenly and crush or amputate your hands. Do not remove jammed logs with your hands.
DON’T FORCE TOOL
It will do a better and safer job at
its design rate. Don’t use log
splitter for a purpose for which it
was not intended. Do not alter the
equipment, or use the equipment
in such a way as to circumvent its
design capabilities and capacities.
Never try to split logs larger than
those
indicated
in
the
specifications table.
DISCONNECT POWER
Unplug when not in use, before making adjustments, changing parts, cleaning, or working on the log splitter. Consult technical manual before servicing.
4
MAINTAIN YOUR LOG SPLITTER WITH CARE DEAL WITH ACCIDENT
Before cleaning, repair, inspecting or adjusting, shut off the machine and make certain all moving parts have stopped. Always clean the unit after each use. Keep the log splitter clean for best and safest performance. Follow instructions for lubricating. Inspect all hydraulic seals, hoses and couplers for leaks prior to use. Control levers and power switch must be kept clean, dry and free from oil and grease at all times.
Always have a fire extinguisher and a first-aid kit available for use should the need arise. In emergency always know the location of the nearest phone or keep a phone on the job site. Also know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
SPECIAL WARNING
PROTECT THE ENVIRONMENT
The splitting operation of the machine is
designed to be activated by one person.
Take used oil to an authorized collection While there is the possibility that
point or follow the stipulations in the country where the log splitter is used. Do not discharge into drains, soil or water.
MAKE THE WORKSHOP CHILDPROOF Lock the shop. Store the log splitter away from children and others not qualified to use it.
additional operators could be working with the machine (e.g. for loading and unloading), only one operator should activate splitting operations;
The machine shall not be used by children; Description of functional tests of the machine; The installation and maintenance
requirements including a list of those devices e.g. two-hand control device which should be verified, how
frequently the verification shall be carried out
and by what method;
Specifications
Model Number Motor (S6 40%)*
CEDLS08V 230V~ 50Hz 3000W 13A
CEDLS09V
400V 3~ 50Hz 3500W 7.1A
Log Size Capacity
Dia. Length
Maximum Force
Hydraulic Pressure
Hydraulic Oil Capacity
10-30 cm 56~104 cm 11 Ton ± 10% 25.2 Mpa
7.0 L
10-30 cm 56~104 cm 14 Ton ± 10% 24.6 Mpa
7.5 L
Ram Travel
85 cm
85 cm
Speed
Forward
Retract
Noise Pressure Level (LpA)
Vibration
Length
Overall Sizes Width
Height
Weight
13.9 cm/s 2.9 cm/s 3.7 cm/s 80 db(A) 2.5 m/s² 144 cm 133 cm 228 cm 178 kg
21.8 cm/s 4.2 cm/s 5.2 cm/s 80 db(A) 2.5 m/s² 144 cm 135 cm 228 cm 187 kg
*S6 40%, continuous operation periodic duty: time of one load cycle is 10 minutes, operation time at constant load is 4 minutes, operation time at no-load is 6 minutes.
5
APPLICATION CONDITIONS
This log splitter is designed for operating under ambient temperatures between +5°C and 40°C and for installation at altitudes no more than 1000m above M.S.L. The surrounding humidity should less than 50% at 40°C. It can be stored or transported under ambient temperatures between -25°C and 55°C.
ELECTRICAL REQUIREMENTS
For model CEDLS09V:
With 3 phase 400 Volt / 50Hz motor, the log splitter should be connected to standard 400V±10% / 50Hz±1%Hz.
Electrical supply which has protection devices of under-voltage, over-voltage, over-current as well as a residual current device (RCD) which maximum residual current rated at 0.03A. The mains connection and extension cable must
have 5 wires = 3P + N + PE (3/N/PE). The mains connection must have maximum 16 A fuse. Electrical connection rubber cables must comply with EN60245 which are always marked with symbol H 07 RN. Cables should be identified, as it is a legal requirement.
For model CEDLS08V
With 230 Volt / 50Hz motor, the log splitter should be connected to standard 230V±10% /50Hz±1%.
Electrical supply which has protection devices of under-voltage, over-voltage, over-current (16 A) as well as a residual current device (RCD) which maximum residual current ratedat 0.03A. Electrical connection rubber cables must comply with EN60245 which are always marked with symbol H 07 RN. Cables should be identified, as it is a legal requirement.
6
CONTENTS SUPPLIED
5. Wheel
6.Wheel Axle
2
7.Support Wheel
1
8.Operator’s Manual
9.Hardware Bag, including
3
4 5 7 6
Ø2×20 M10 × 30 M10 × 30 M16 × 90
×2 A
×1 B ×2 C ×1 D
8
9
1.Log Splitter Frame & Power Station 2.Guard Arm 3.Log Lift 4.Retaining Hook
7
ASSEMBLY
1. Insert the wheel axle into the holes of the mount bracket. Slide the wheels onto the axle and secure with Ø2×20 split pins from outside. Attach the wheel caps.
3. Release both control handles to retract the wedge ram. Remove the support stand.
Ø2×20
×2 A
2. Keeping the support stand against
the wedge, remove the R-Pin and bolt to release cylinder. Lower both control handles to raise the wedge ram to the top. Insert the bolt and R-Pin to secure the cylinder.
1
2 3
4.Align the hole and locking pin of the guard arm with the mount bracket. Secure the guard arm with a M10 × 30 hex bolts, a washer and a nut from the hardware bag.
4
8
M10 × 30 × 1 B
5.Position the retaining hook onto the frame and secure with two M10×30 hex bolts and nuts.
TRANSPORT
Pull the spring pin and slide the square tube of the support wheel into the holder. Loosen the spring pin to fix it after selecting the appropriate hole.
The upper hole is for transport, and lower hole is only for storage. Because the support wheel is an universal wheel, it is not stable enough for transport if mounted at the lower hole!
1
M10 × 30
×2 C
6. Pthoesition the log lift inside mounting bracket and align with mounting bracket holes. Secure with a M16×90 hex bolt and nut. Hook the lift chain to wedge slide guide.
Upper Hole Lower Hole
2
1
The transporting handle is fixed upright
by the pin with clip for easier delivery.
Remove the clip and pin. lower the
handle in the direction of the arrow as
shown and secure it by fixing the pin
2
with clip to the outer hole.
2 1
3
3
M16 × 90
×1 D
9
DELIVERYING
LOG SPLITTER TO
WORK SITE
The log splitter is equipped with 2 wheels for minor moving. To move the log splitter to the work site. Grip the handle (a) to tilt the log splitter slightly after making sure the oil tank cover is
tightened.
a
Bleed the air out of the hydraulic system
before starting the log splitter. The
cover of the hydraulic oil tank should be
loosened by some rotations until air can
go in and out of the oil tank smoothly.
Air flow thru the oil tank filler should be detectable during the operations. Before moving the log splitter, make
sure the cover of the oil tank is tightened to avoid oil leaking from this point.
If a crane is used, tie the rope at the lifting point below the blue bundling label, then hoist the machine with the crane.
Failed to loosen the oil tank
cover will keep the sealed air
in hydraulic system being
compressed after being
decompressed.
Such
continuous air compression
and decompression will blow
out the seals of the hydraulic
system and cause permant
damage to the log splitter.
SPLITTER OPERATION
Plan your work site. Work safely and save effort by planning your work before hand. Have your logs positioned where they can be easily reached. Have a site located to stack the split wood or load it onto a nearby truck or other carrier. Position the log splitter on solid level ground.
CEDL09V Motor
Turn the motor switch to the ON position to start the log splitter. To stop the machine, just turn the motor switch to the OFF position.
Apply a thin coat of grease to the
surfaces of the ram before operation will lengthen the durability of the ram.
10
Make sure the direction of motor rotation. Turn the motor on, the wedge ram should rise to the highest position automatically. If the wedge ram is already at the highest position when the motor starts, grip both control levers and lower them, the wedge ram should start to move downward.
In case, no ram motion detected after
the motor starts, power off the motor immediately to change motor polarity by turning the pole switching device inside the plug with a screwdriver.
2.Hold the left press lever.
Meanwhile, move the splitter wedge down by pressing the right splitting lever to the half stroke to split the log slowly first and then press it to the end until the log is completely split.
400V 3N
Never allow motor running atcounter direction. This will damage the pump and will void the warranty.
Splitting 1.Place the log vertically
on the support table, so that it lies flat on its face. Press the left lever to lower the extended log fixing claw against the log to secure it. The extended log fixing claw can be adjusted to fit logs with different heights.
Idle Stroke Slow Fast
3.Return the splitter wedge to the starting position. Operate the spring-loaded retract control lever to lift wedge above the height of log to be split.
11
Reverse Control Handle
MANUAL REVERSE
Do not attempt to split green logs. Dry, seasoned logs split much more easily, and will not jam as frequently as green wood.
Break log in the direction of its growing grain. Do not place log across the log splitter for splitting. It may be dangerous and may seriously damage the machine.
Do not remove jammed logs with your hands. Never use another people to help you with freeing jammed log.
Stack as you work. This will provide a safer work area, by keeping it uncluttered, and avoid the danger of tripping, or damaging the power cord.
The spring is already connected to the handle in factory.
Splitting Lever The splitting force and speed are governed by the splitting lever.
Accumulated split wood and wood chips can create a hazardous work environment. Never continue to work in a cluttered work area which may cause you to slip, trip or fall.
The first half stroke of the splitting
lever is idle speed; press the splitting lever to the half stroke for maximum splitting force at slower speed to split the log at the beginning or particularly hard and seasoned logs;
Press the
splitting lever to the end for faster speed at less splitting force to finish the splitting or to split usual logs.
It can be shifted by simply raising and lowering the splitting lever slightly.
FREE A JAMMED LOG
Do not remove jammed logs with your hands. If jammed, stop the motor and loosen the log by a downward stroke on the log with a hammer.
12
REPLACING OIL
The hydraulic system is a closed
system with oil tank, oil pump
and control valve. Low oil levels
can damage the oil pump. Check
oil
level
regularly
with
dipstick.The oil should be
completely changed once a year.
Following hydraulic oils or equivalent
are recommend for the log splitter’s hydraulic transmission system:
SHELL Tellus 22 MOBIL DTE 11 ARAL Vitam GF 22 BP Energol HLP-HM 22
Remove oil drain plug to drain oil from the hydraulic transmission system. Examine oil for metal chips as a precaution to future problems.
After oil has been completely drained
from the machine, reinstall drain plug.
Add the hydraulic transmission system
with recommended oil through filler plug opening.
Max.
Min.
Oil level
Oil Filler Plug Oil Drain Plug
Read dipstick to determine
the
maximum
and
minimum of the oil level.
Low oil can damage the oil
pump. Overfilling can result
in excessive temperature in
the hydraulic transmission
system.
Apply sealant to filler plug and reinstall it.
Following an oil change, activate the log splitter a few times without actually splitting.
Use a drain pan to aid in the removal of all used oil and particles.
SHARPENING WEDGE
This log splitter is equipped with reinforced splitting wedge which blade is specially treated. After long periods of operation, and when required, sharpen the wedge using a finetoothed file removing any burrs or flat spots on the edge.
13
TROUBLE SHOOTING
PROBLEM
PROBABLE CAUSE
REMEDY SUGGESTED
Motor does not start
Switch is OFF
ON the switch
Incorrect motor rotation direction
Incorrect connection
Change pole switching
dsRceervveiewcresdeinrpivtoehlrearpitlyubgywith a electrician Cpahretcsk and tighten the
Valve is not opened owing tlCcooooontnshneterenoccilntoLigonennveeprcastriootsrnbpeanrtts
Log Splitter does not work
while motor running
Repair the bent parts
Log Splitter works with abnormal vibration and noise
Lower hydraulic oil level Lower hydraulic oil level
Check and refill hydraulic oil Check and refill hydraulic oil
ATTENTION: ALL REPAIR WORK MUST BE DONE BY A SPECIALIST FOR THIS PRODUCT.
14
WIRING DIAGRAM
CEDLS08V
HYDRAULIC SYSTEM DIAGRAM
CEDLS09V
15
PARTS SCHEMATIC
16
Parts List
No.
Description
1 Left Guard Bracket
2 Bolt M10x30
3 Flat Washer 10
4 Locating Pin Handle
5 Locknut M10
6 Lift Chain 6
7 Wedge Weldment
8 Bolt M12x65
9 Friction Plate
10 Baffle Plate
11 Left Plate
12 Locknut M12
13 Large Washer 12
14 Cylindrical Pin 8×40
15 Control U-Handle
16 Right Plate
17 Nut M12
18 Axis Pin
19 Wheel Cap 12
20 Lift Guard
Cylinder 21
Spring 22
Nut M8 23
Bolt M8x30 24
Bolt M8x80 25
Oil Cap 26
O- Ring 25×2.65 27
Oil Dipstick 28
29Nylon Washer
30 Shaft
31 Extended Log Fixing Claw 32 Nut M8 33 Log Fixing Claw
Q’ty 1 7 9 2 13 1 1 6 4 2 1 4 3 1 1 1 6 1 2 1 1 1 5 2 1 1 1 1 1 1 1 3 1
No.
Description
34 Locknut M8
35Large Washer 8
36Wing Bolt M8x25
Q’ty 4 6 1
37 38B3o9ltCMom8xb2i0ned Washer
3
20 Lower Hose
1
10
40 Upper Hose
1
41 Valve Connecter
4
42 Screw M12x120
2
43 Operating Handle Grip
2
44 Thin Nut M12
2
45 Lever
1
46 Reset Spring
1
47 Cylindrical Pin 8×60
1
48 Bolt M8x12
4
49 Front Support Plate for Cylinder1
50 Bolt M8x25
2
51 Rear Support Plate for Cylinder1
52Flat Washer 8
3
1 53 5H4an5d5le Grip Square Plug
1 56 Pull57Rod Connecting Plate
1 Valvefor Valve
1
1
2
58 Hose Nipple
1
59 Inlet Hose
2
60 Bolt M8x50
4
61 Spring Washer 8
1
62 Oil Hose 19
2
63 Hose Clamp 28-36
1
64 Hose Connector
1
65 Right Operating Lever
2
66Large Washer 10
17
No.
Description
67 Connectin Lever
Bolt M688x40 Cylind6r9ical Pin 6×40 Strok7e0Adjusting Lever Roun7d1Plate Clip 27.52 73Large Washer 10
74 75St7a6r K77nob SwitcAhdjusting Sleeve
Screw M4x60
78 Locknut M4 79 Motor 80 Gear Pump 81 Screw M8x90 82 Oil Hose 16 83 Hose Clamp 20-26 84Wheel Cap 85 Wheel 86Flat Washer 16
87 Cotter Pin 2×20 88Wheel Axle 89 Locknut M16 90 Bolt M16x90 91 Screw Plug 92Combined Washer 22
Q’ty 1 1 2 1 2 1 1 1 1 2 1 2 1 1 1 1 2 2 2 4 2 1 2 2 1 1
No.
Description
999345FlaMBt oWalitnaMsFh6reaxrm 126e
96 Buffer Spring 97 O-Ring 50×2.65 98 Oil Filter K 99 Bush K 100 Flange 101 Locating Plate
102 Hook 103 Rectangular Nozzle 104Locknut M14
105 1T0o6rsio10n7al S10p8riBnoglt M14x6Lo0cating10B9uLsahrgfoer Spring WashLeorc1a4ting Bush
110 Screw M6x10 111 Handle Grip
112Support Wheel Assy. 113 Bolt M10x25 114 Fixing Tube 115 Pin B 16×85 116 Clip 3
Pin B 12×50
Q’ty 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 1 3
117 Pin B 12×55 (Only for LS09V) 2
18
19
20
Documents / Resources
 |
HAHN AND SOHN CEDLS09V Hydraulic Log Splitters [pdf] User Manual CEDLS08V, CEDLS09V, CEDLS09V Hydraulic Log Splitters, Hydraulic Log Splitters, Log Splitters, Splitters |