FREEFLOW SPAS 2 Seat Mini Spas User Guide

Outdoor Installation: Concrete pad
recommended, deck installation allowed with proper load
capacity
Indoor Installation: Check local zoning
regulations and building codes

Product Usage Instructions

Site Selection and Preparation

Before installing your Freeflow spa, ensure you have a suitable
location. Follow these guidelines:

For outdoor installation, use a reinforced concrete pad at
least 4 inches thick.

For deck installation, confirm the deck’s load capacity with a
professional.
For indoor installation, consult your dealer for local
regulations.

Delivery Access

When preparing for spa delivery, consider the following:

Determine the dimensions of your spa and the added width of the
delivery cart.

Contact your dealer for cart dimensions to calculate required
vertical clearance.
Consider additional overhead clearance for inclines or
stairs.

Frequently Asked Questions (FAQ)

Q: Can I install the Freeflow spa on any surface?

A: It is recommended to install the spa on a solid foundation
like a reinforced concrete pad or a deck with sufficient load
capacity.

Q: What should I do if I have questions about site
preparation?

A: Consult your authorized dealer for guidance on site selection
and preparation to ensure proper installation.

Q: Are there specific requirements for indoor
installation?

A: Yes, it is advisable to check local zoning regulations and
building codes before installing the spa indoors.

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Congratulations on your decision to purchase a Freeflow spa. Welcome to the growing family of Freeflow spa owners.
Pre-Delivery Instructions
Please take the time to read this booklet carefully, as it will provide you with the information you will need to ensure the safe, secure, and timely installation of your new spa. The following sections are guidelines on how to prepare for delivery and set-up of your new spa. Specifically covered are site selection, delivery access, ground preparation, and electrical requirements. Remember to carefully review the Owner’s Manual that accompanies your spa, and to register the spa’s warranty within 10 days of delivery at freeflowspas.com/owners-corner The Owner’s Manual can be found in the Owner’s Package which has been attached to the filter ring of your spa. Watkins WellnessTM reserves the right to change features, specifications and design without notification and without incurring any obligation.
DATE PURCHASED: _________________________________________________________________
DATE INSTALLED: ___________________________________________________________________
DEALER: ___________________________________________________________________________
ADDRESS: __________________________________________________________________________
TELEPHONE: _______________________________________________________________________
In most cities and counties, permits will be required for the installation of electrical circuits or the construction of exterior surfaces (decks and gazebos). In addition, some communities have adopted residential barrier codes which may require fencing and/or self-closing gates on the property to prevent unsupervised access to a pool (or spa) by children under 5 years of age. Your spa is equipped with a locking cover that meets the ASTM F1346-91 Standard for Safety Covers and as a result, is usually exempt from most barrier requirements. As a general practice, your local Building Department will inform you of any applicable barrier requirements at the time a permit is obtained for the installation of an electrical circuit. Your dealer can provide information on which permits may be required.

Freeflow Spa PrPea-Dgelixvery Instructions

Site Selection and Preparation
IMPORTANT: Site selection and preparation are your responsibility. Carefully read these instructions and consult your authorized dealer if you have any questions.
You probably have a spot picked out for your new spa, whether it’s indoors or outdoors, on a patio or on a deck. Just make sure you check the following:
· Always put your spa on a structurally sound, level within ½” per 10′ (1 cm per 3 m) surface. A filled spa can weigh a great deal. Make certain that the location you choose can support the weight of your filled spa.
· Locate your spa away from any reflective surface or glass. The heat generated by some types of doublepane windows and reflective surfaces can cause serious damage to the exterior of the spa, including the siding and cover.
· Locate your equipment compartment, which houses all of the electrical components, in a place where water will drain away from it. Allowing water into the equipment compartment can damage the electronics, or may result in tripping your house’s circuit breaker.
· Leave yourself easy access to the circuit breakers in the subpanel (230 volt converted models), or to the GFCI on the end of the power cord (115 volt models).
· Never let water get into the subpanel (230 volt converted models), or into the GFCI (115 volt models), or into the electrical outlet that your spa is plugged into.
· Leave access to the equipment compartment for periodic spa care and maintenance.
OUTDOOR AND PATIO INSTALLATION
No matter where you install your new spa, it’s important that you have a solid foundation to support it. Structural damage to the spa resulting from incorrect installation or placement on an inadequate foundation is not covered under the spa’s limited warranty.
If you install the spa outdoors, a reinforced concrete pad at least four inches (10 cm) thick is suggested. The reinforcing rod or mesh in the pad should be attached to a bond wire. All spas may be installed onto a deck, provided that the load capacity of the deck is greater than the dead weight of the spa.
DECK INSTALLATION
To be certain your deck can support your spa, you must know the deck’s maximum load capacity. Consult a qualified building contractor or structural engineer before you place the spa on an elevated deck or indoors. To find the weight of your spa, its contents and occupants, refer to the Spa Specification chart on back of this guide. This weight per square foot must not exceed the structure’s rated capacity, or serious structural damage could result.
INDOOR INSTALLATION
Be aware of some special requirements if you place your spa indoors. Water will accumulate around the spa, so flooring materials must provide a good grip when wet. Proper drainage is essential to prevent a build-up of water around the spa. When building a new room for the spa, it is recommended that a floor drain be installed. The humidity will naturally increase with the spa installed. Water may get into woodwork and produce dry rot, mildew, or other problems. Check for airborne moisture’s effects on exposed wood, paper, etc. in the room. To minimize these effects, it is best to provide plenty of ventilation to the spa area. An architect can help to determine if more ventilation must be installed.
Your dealer can help you with local information such as zoning regulations and building codes.

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DELIVERY ACCESS
First, locate the dimensions of your spa on the following chart. The dimensions shown are the measurements of the spa in the vertical position, laid on its side.
Next, contact your dealer to find the height and width added by the delivery cart which the dealer will use to deliver your new spa. Use the height of the cart plus the dimension shown as H to determine the vertical clearance required to pass the spa and cart. Use the width of the cart, or dimension W, whichever is greater, to determine the maximum width of clearance necessary.
NOTE: It may be necessary to allow for additional overhead clearance if the spa will be rolled up or down an incline or moved up or down a short flight of stairs.
Use the information below to determine the requirements for access to your desired location. Use the length dimension L when making any sharp turns to determine the maximum clearance required.

Model

Width W

MontereyTM / Premier

34″ (86 cm)

Excursion ® / Premier

33″ (84 cm)

AptosTM Premier

33″ (84 cm)

AzureTM / Premier

33″ (84 cm)

Cascina ®

33″ (84 cm)

TristarTM

31″ (79 cm)

MiniTM

29″ (74 cm)

Use Chart with Cart illustration above

Length L 88″ (224 cm) 86″ (218 cm) 78″ (198 cm) 80″ (203 cm) 70″ (178 cm) 70″ (178 cm) 72″ (183 cm)

Height H 78″ (198 cm) 77″ (196 cm) 78″ (198 cm) 63″ (160 cm) 64″ (163 cm) 70″ (178 cm) 47″ (119 cm)

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It may be necessary to remove a gate, part of a fence, or other movable obstructions in order to roll the spa to its installation site. About ten percent of the time, a crane is the only way to install the spa by lifting it to its final destination.
If the spa has to be taken off of the cart to go over a wall (either because the entry area is too narrow, the eaves are too low, the corner is too tight, or the stairway is too steep), a crane will be required. Don’t be alarmed!
The crane has a truck-mounted boom which can fit right in your driveway. It is run by a licensed and insured operator. For a charge, the crane operator will lift your spa over walls, buildings, or any other obstruction and place it as close to the installation site as possible.
NOTE: If your spa delivery requires the use of a crane, you may be required to pay for its services at the completion of the delivery.

GROUND PREPARATION
Your spa has been engineered to perform on all kinds of common yard surfaces. While a concrete slab is best for long-term use*, other foundations are acceptable so long as a level base is prepared prior to delivery. Three foundation base pictures, shown at right, represent examples of alternatives to a concrete slab for spas installed without gazebos or other accessories.
NOTE: A reinforced concrete pad at least four inches (10 cm) thick is recommended.
INSTALLATION NOTES:

As a homeowner, it is your responsibility to provide a suitable, level foundation for your spa. Keep in mind that most delivery crews are not equipped to level and prepare spa sites.
If you are interested in having a concrete slab, brick surface, or wood deck installed, your dealer should be able to suggest a qualified, licensed contractor.
Remember, placing the spa around grass or dirt may increase the amount of debris which is inadvertently brought into the spa water on the user’s feet.
NOTE: In order for the spa to operate properly and the internal plumbing to drain completely, you must ensure that the spa is leveled within ½” per 10′ (1 cm per 3 m) after it has been installed. Do not shim you spa in any manner, as this could cause the cabinet to warp, thereby voiding the warranty.

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MONTEREY/PREMIER
Dimensions
NOTE: All dimensions are approximate; measure your spa before making critical design or pathway decisions.

MONTEREY (Front view)
MONTEREY PREMIER (Front view)
ELECTRICAL DRAIN

DOOR
38″ x 26.5″ (97 x 67 cm)
38″ (97 cm)

28″ (71 cm)

PREMIER WOOD PANEL
49″ X 26.5″
(124 x 67 cm)

34″ (86 cm)
28″ (71 cm)

53.5″ (136 cm) 57″ (145 cm)

8″ (20 cm)

16″ (41 cm)

1.5″ (4 cm)

78″ (198 cm)

(Bottom view)

UPSIDE DOWN VIEW OF SPA

88″ (224 cm)

DOOR SIDE

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EXCURSION/PREMIER
Dimensions
NOTE: All dimensions are approximate; measure your spa before making critical design or pathway decisions.

EXCURSION (Front view)
EXCURSION PREMIER (Front view)
DRAIN ELECTRICAL

DOOR
31.5″ x 24″ (80 x 61 cm)
31.5″ (80 cm)

PREMIER WOOD PANEL
46.5″ X 24″
(118 x 61 cm)

33″
(84 cm) 25.5″ (65 cm)

55″ (140 cm) 61.5″ (156 cm)

8″

(20 cm)

25.5″

1.5″ (4 cm)

(65 cm)

77″ (196 cm)

(Bottom view)

UPSIDE DOWN VIEW OF SPA

86″ (218 cm)

DOOR SIDE

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APTOS PREMIER
Dimensions
NOTE: All dimensions are approximate; measure your spa before making critical design or pathway decisions.

Front View
ELECTRICAL

33″ (84 cm) 26″ (66 cm)
4″ (10 cm)

DRAIN
52″ (132 cm) 59″ (150 cm)

15″ (38 cm) 24″ (61 cm)

1.5″ (4 cm)

78″ (198 cm)

Bottom View

78″ (198 cm)

DOOR SIDE

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AZURE/PREMIER Dimensions
NOTE: All dimensions are approximate; measure your spa before making critical design or pathway decisions.

AZURE (Front view)

DOOR
39.5″ x 24″ (100 x 61 cm)

39.5″ (100 cm)

AZURE PREMIER (Front view)
ELECTRICAL DRAIN

PREMIER WOOD PANEL
37″ x 24″
(94 x 61 cm)

33″ (84 cm)
25.5″ (65 cm)

39.5″ (100 cm) 45.5″ (116 cm)

9″ (23 cm)
9.5″ (24 cm)

1.5″ (4 cm)

63″ (160 cm)

(Bottom view)

UPSIDE DOWN VIEW OF SPA

80″ (203 cm)

DOOR SIDE

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CASCINA Dimensions
NOTE: All dimensions are approximate; measure your spa before making critical design or pathway decisions.

(Front view)
ELECTRICAL DRAIN

DOOR

33″ (84 cm)
26.75″ (68 cm)

47.375″ (120 cm) 52″ (132 cm)
70″ (178 cm)

11.5″ (29 cm) 16″ (41 cm)

(Bottom view)

UPSIDE DOWN VIEW OF SPA

64″ (163 cm)

DOOR SIDE

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TRISTAR
Dimensions
NOTE: All dimensions are approximate; measure your spa before making critical design or pathway decisions.

(Front view)

ELECTRICAL

4.5″ (11 cm)

DOOR
25.5″ (65 cm)

4″

DRAIN

(10 cm)

31″ 25″ (79 cm) (64 cm)
3″
(8 cm)

(Bottom view)

7107″8 cm

UPSIDE DOWN VIEW OF SPA

178 7c0m”

104 cm

41″

34″ 86 cm
DOOR SIDE

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41″

104 cm
x

MINI
Dimensions
NOTE: All dimensions are approximate; measure your spa before making critical design or pathway decisions.

(Front view)

DOOR

29″ 22.5″ (74 cm) (57 cm)

6″ (15 cm)
DRAIN

26.5″ (67 cm)

4″ (10 cm)
ELECTRICAL

72″ (183 cm)

UPSIDE DOWN VIEW OF SPA

DOOR SIDE
47″ (119 cm)

(Bottom view)
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ELECTRICAL REQUIREMENTS

To ensure you will have an opportunity to use your spa soon after delivery, it is very important that the required electrical service has been installed. Unless otherwise stipulated by your dealer, THIS IS YOUR RESPONSIBILITY.

IMPORTANT: All electrical circuits must be installed by a qualified, licensed electrician.

Freeflow spas are available as 115 volt or 230 volt convertible heating systems. These models come standard from the factory with 115 volt heating systems; however, with the addition of a subpanel and a control box wiring change, they can be converted to 230 volt operation. See the following sections for the electrical requirements for 115 volt operation, and 230 volt converted operation.

115 VOLT 15 AMP OPERATION REQUIREMENTS

Cord Connected: The heater will provide approximately 1000 watts of heat only when the pump is operating in LOW speed and the thermostat is calling for heat. NOTE: The heater does not operate when the pump is on high speed.

It is highly recommended that the 115 volt spa be on a dedicated 15 amp, 115 volt circuit.

Each 115 volt model comes equipped with approximately 13 feet (4 m) of usable power cord. (This is the maximum length allowed by ETL.) When the spa is installed, the power cord will come out of the bottom of the equipment compartment.

In addition to the dedicated 15 amp, 115 volt GFCI protected circuit, your spa requires a 15 amp single receptacle.

This receptacle should contain an outdoor-rated, weather-resistant receptacle cover plate. The single receptacle

and cover plate should be installed by your electrician prior to the

delivery of your spa.

MINIMUM DISTANCE AFTER SPA INSTALLATION 66′

For your safety, when your electrician is installing the electrical

outlet, it should be no closer than six feet (1.8 m) and no farther

than ten feet (3 m) from the spa. (Reference National Electric Code) WARNING: Do not connect your spa to an extension cord!

PLUG
SPA

The 115 volt GFCI switch and the receptacle must be protected from weather and landscape sprinklersthey should never get wet.

OUTLET POWER CORD

MAXIMUM

Your spa has been carefully engineered to provide maximum

EQUIPMENT COMPARTMENT

DISTANCE: 10′

safety against electric shock. Remember, connecting the spa to an

improperly wired circuit will negate many of its safety features.

115 VOLT 30 AMP CONVERSION REQUIREMENTS

When converting to a 30 amp system: The heater will provide approximately 1000 watts of heat when the pump is operating in LOW or HIGH speed and the thermostat is calling for heat.

All converted models require a 30 amp, single phase, 115 volt circuit breaker in the main electrical service panel.

All converted spas must be wired in accordance with applicable local and national electrical codes, all electrical work must be done by a licensed electrician.

NOTE: WATKINS WELLNESS REQUIRES THE USE OF A SUBPANEL TO SUPPLY POWER AND PROTECT THE SPA. The subpanel containing a GFCI breaker must be purchased separately and can be purchased from your dealer.

230 VOLT 50 AMP CONVERSION REQUIREMENTS

Benifit when converting to a 230V 50 amp system: The heater will provide approximately 4000 watts of heat when the pump is operating in LOW or HIGH speed and the thermostat is calling for heat.

All converted models require a 50 amp, single phase, 230 volt circuit breaker in the main electrical service panel.

All 230 volt spas must be wired in accordance with applicable local and national electrical codes, all electrical work must be done by a licensed electrician.

NOTE: WATKINS WELLNESS REQUIRES THE USE OF A SUBPANEL TO SUPPLY POWER AND PROTECT THE SPA. The subpanel containing a GFCI breaker must be purchased separately.

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A licensed electrician should install a four-wire electrical service (two line voltages, one neutral, one ground) from the main electrical service panel to the subpanel, and from the sub-panel to the spa per the appropriate wiring diagram as illustrated below.
Your electrician should mount the subpanel in the vicinity of the spa but it should not be closer than five (5) feet from the spa water edge (Reference National Electrical Code).
INSTALLATION NOTE: After the spa has been installed by the dealer’s delivery crew, your electrician can connect the conduit from the subpanel to the spa’s control box and then complete the wiring connections in the control box.
NOTE: Complete step-by-step Installation and Wiring Instructions for 230 volt configuration are included in the Owner’s Manual and with each sub-panel, which can be obtained from your dealer.
WARNING: Removing or bypassing the GFCI breakers in the subpanel at any time will result in an unsafe spa and will void the warranty.
WIRE SPECIFICATION NOTE: Long electrical runs may require a larger gauge feed wire than stated. All wiring must be copper to ensure adequate connections. Do not use aluminum wire.
Refer to the Wiring Diagrams below for the electrical requirements of the 230 volt models.

House Breaker Box

GRN

WHT

RED (HOT) BLK (HOT)

230V Wiring Instructions:
4 wires/Minimum 50 amp GFCI Breaker #8 AWG 75°C Copper Wire Minimum less than 100′ (30 m) length.
Special Note:
If the GFCI breaker trips immediately after attempting to turn on, please check the White Neutral Wire that is connected to the spa. See figure below.

G.F.C.I. Breaker Box Front View of G.F.C.I. (Square D)

Bottom View of G.F.C.I. (Square D)

From the House Breaker Box
x

BLK (HOT) RED (HOT) WHT GRN (GROUND)

GRN (GROUND) WHT (NEUTRAL)
RED (HOT) BLK (HOT) WHT GRN (GROUND)

RED (HOT) BLK (HOT)
WHT WHT
White Neutral Wire that is connected to Spa Neutral goes HERE.
Red White Black Green

To the Spa

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SERVICES AVAILABLE FROM YOUR SPA DEALER

Service

Cost

Pre-Delivery site inspection Deliver spa to installation site Unwrap spa and haul away packaging material Set up Fill the spa with water Connect the spa to its power source (115 volt models) Explain and test the spa’s operation

_____________ _____________ _____________ _____________ _____________ _____________

· Jet system

· Set temperature control

· Control panel functions

Explain the safety features · GFCI

· Heater high limit

General spa operation & maintenance orientation Water quality and maintenance orientation Adjust the water’s Total Alkalinity, Calcium Hardness and pH Sanitize the water Inspect the spa cover, place on spa Review winterizing instructions Review Owner’s Manual Follow-up call In-store spa water analysis

TOTAL COST

· Heater thermal cut-off
_____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________ _____________
_____________

ADDITIONAL PRODUCTS AVAILABLE FROM YOUR SPA DEALER
· Ozone System · Cover Lifter · Spa Step · Filter

CONTRACTOR SUGGESTIONS

Name:

____________________________________________________________________________

Telephone: ____________________________________________________________________________

Name:

____________________________________________________________________________

Telephone: ____________________________________________________________________________

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Spa Specifications

Spa Model
MONTEREY MONTEREY PREMIER
EXCURSION
EXCURSION PREMIER APTOS PREMIER AZURE AZURE PREMIER CASCINA
TRISTAR
MINI

Footprint Dimension
88″ x 78″ 224 cm
x 198 cm
88″ x 78″ 224 cm
x 198 cm
86″ x 77″ 218 cm
x 196 cm
86″ x 77″ 218 cm
x 196 cm
78″ x 78″ 198 cm
x 198 cm
80″ x 63″ 203 cm
x 160 cm
80″ x 63″ 203 cm
x 160 cm
70″ x 64″ 178 cm
x 163 cm
70″ x 70″ 178 cm
x 178 cm
72″ x 47″ 183 cm
x 119 cm

Height
34″ 86 cm
34″ 86 cm
33″ 84 cm
33″ 84 cm
33″ 84 cm
33″ 84 cm
33″ 84 cm
33″ 84 cm
31″ 79 cm
29″ 74 cm

Effective Filter Area 50 ft² 4.6 m²
50 ft² 4.6 m²
50 ft² 4.6 m²
50 ft² 4.6 m²
50 ft² 4.6 m²
50 ft² 4.6 m²
50 ft² 4.6 m²
50 ft² 4.6 m²
50 ft² 4.6 m²
25 ft² 2.3 m²

Heater Water Dry (Watts) Capacity Weight

1,000 320 gal 380 lbs or
4,000 1,211 liters 172 kg

1,000 320 gal 430 lbs or
4,000 1,211 liters 195 kg

1,000 300 gal 400 lbs or
4,000 1,136 liters 181 kg 1,000 300 gal 460 lbs
or 4,000 1,136 liters 209 kg 1,000 265 gal 360 lbs
or 4,000 1,003 liters 163 kg

1,000 235 gal 325 lbs or
4,000 890 liters 147 kg

1,000 235 gal 365 lbs or
4,000 890 liters 166 kg

1,000

190 gal 290 lbs

or 719 liters

4,000

132 kg

1,000 185 gal 270 lbs or
4,000 700 liters 122 kg 1,000 125 gal 250 lbs
or 4,000 473 liters 113 kg

Filled Dead

Electrical

Weight* Weight* Requirements**

115 volt, 15 amp 4,303 lbs 100 lbs/ft² or 30 amp
1,952 kg 490 kg/m² GFCI protected circuit
115 volt, 15 amp 4,353 lbs 100 lbs/ft² or 30 amp
1,974 kg 495 kg/m² GFCI protected circuit
115 volt, 15 amp 3,804 lbs 90 lbs/ft² or 30 amp
1,725 kg 435 kg/m² GFCI protected circuit
115 volt, 15 amp 3,864 lbs 90 lbs/ft² or 30 amp
1,753 kg 440 kg/m² GFCI protected circuit
115 volt, 15 amp 2,594 lbs 95 lbs/ft² or 30 amp
1,177 kg 460 kg/m² GFCI protected circuit
115 volt, 15 amp 3,006 lbs 90 lbs/ft² or 30 amp
1,364 kg 440 kg/m² GFCI protected circuit
115 volt, 15 amp 3,046 lbs 90 lbs/ft² or 30 amp
1,382 kg 445 kg/m² GFCI protected circuit
115 volt, 15 amp 2,592 lbs 95 lbs/ft² or 30 amp
1,176 kg 460 kg/m² GFCI protected
circuit 115 volt, 15 amp 2,180 lbs 155 lbs/ft² or 30 amp
989 kg 750 kg/m² GFCI protected circuit
115 volt, 15 amp 1,654 lbs 75 lbs/ft² or 30 amp
750 kg 365 kg/m² GFCI protected circuit

CAUTION: WATKINS WELLNESS suggests a structural engineer or contractor be consulted before the spa is placed on an elevated deck. * NOTE: The “Filled Weight” and “Dead Weight” of the spa includes the weight of the occupants
(assuming an average occupant weight of 175 lbs).
** All spas above may be converted to 230 Volts requiring a 50 amp service

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Documents / Resources

	FREEFLOW SPAS 2 Seat Mini Spas [pdf] User Guide 2 Seat Mini Spas, Mini Spas, Spas
	FREEFLOW SPAS 2 Seat Mini Spas [pdf] Owner's Manual 2 Seat Mini Spas, Seat Mini Spas, Mini Spas, Spas