Metabo SPA 1200 Dust Extractor

This document provides operating instructions for the Metabo SPA 1200 dust extractor.

Important: Please read these instructions carefully before operating the machine.

2. Please Read First!

These operating instructions are written to help users operate this machine safely and effectively. Follow these guidelines:

• Read all instructions before use, paying close attention to safety information.
• These instructions are intended for individuals with basic technical knowledge of machinery. Seek advice from an experienced person if you lack experience.
• Keep all supplied documents for future reference and retain proof of purchase for warranty claims.
• The machine must not be sold or lent without these operating instructions and other accompanying documents.
• The manufacturer is not liable for damages resulting from neglect of these instructions.

Information Notation:

• ⚠️ Danger! Risk of personal injury or environmental damage.
• ⚡ Risk of electric shock! Risk of personal injury by electric shock.
• ⚠️ Caution! Risk of material damage.
• ? Note: Additional information.

Illustration Numbering: Numbers in illustrations (e.g., 1, 2, 3) correspond to component parts and are used in the text in brackets (e.g., (1), (2), (3)).

Instruction Sequencing: Numbered steps must be performed in sequence. Bullet points indicate steps that can be performed in any order. Dashes mark list items.

3. Safety

3.1 Specified Conditions of Use

This machine is designed for extracting wood and plastic chips, and wood dust from woodworking machines. It must not be used for extracting inflammable gases (e.g., paint or varnish mist) or explosive media. This device is not suitable for extracting dust hazardous to health.

Industrial use, vocational training, or use in schools is not permitted. Use only polyethylene dust collection bags with a minimum thickness of 0.10 mm. Other materials must offer equivalent mechanical strength. Any use not specified is prohibited. Modifications or the use of non-approved spare parts may cause unforeseeable damage.

3.2 General Safety Instructions

Observe the following safety instructions to prevent personal injury or material damage:

• Follow special safety instructions in respective chapters.
• Follow instructions of the connected woodworking machine.
• Unplug the machine immediately in case of a fault. Never start without the upper dust bag in place.
• Use only for extracting dust from woodworking machines.
• Do not extract ignition sources.
• In case of fire, unplug immediately or switch off the power supply at the fuse/circuit breaker. Extinguish fire with water or foam. Do not operate again.
• Operating staff must receive appropriate instruction.
• Ensure the device is stable on a firm, horizontal, and even surface. Secure against rolling, tilting, and slipping.

General Hazards

• Keep work area tidy.
• Be alert and work with reason. Do not operate if concentration is lacking.
• Ensure work area is well-lighted.
• Do not operate near inflammable liquids or gases.
• Only persons familiar with electric tools and aware of risks should operate this machine.
• Children aged 8 and above, or persons with impaired physical, sensory, or mental abilities, or lack of experience/knowledge, may use the device if supervised or trained and aware of risks.
• Children must not play with the device.
• Cleaning and maintenance must not be performed by unsupervised children.
• Keep bystanders, especially children, out of the danger zone. Do not allow others to touch the machine or power cable while it is running.
• Do not overload the tool; use it within its designed performance range.
• Turn power off when the tool is not in use.

Risk of Electric Shock

• Device is intended for dry use only.
• Device is designed for indoor use only.
• Device may only be stored indoors.
• Do not expose to rain or operate in damp/wet environments.
• Avoid body contact with earthed objects (radiators, pipes, etc.) while operating.
• Do not misuse the power cable.
• Unplug the cable before servicing or troubleshooting.
• The device may not be used outdoors at low temperatures.

Hazard from Insufficient Personal Protection Gear

• Wear hearing protection.
• Wear safety glasses.
• Wear a dust mask.
• Wear suitable work clothes.
• Wearing non-slip shoes is recommended when working outdoors.

Risk of Injury by Inhaling Wood Dust

• Dust from certain timber species (e.g., beech, oak, ash) can cause cancer when inhaled.
• Minimize dust escape: remove dust deposits (do not blow), fix leaks in the dust collector, ensure good ventilation.

Hazard from Modification or Non-OEM Parts

• Assemble the machine strictly according to instructions.
• Use only manufacturer-approved parts, especially for safety devices.
• Do not change any parts.

Hazard from Tool Defects

• Keep machine and accessories in good repair, following maintenance instructions.
• Before each use, check for damage: safety devices, protective guards, and parts for proper function. Ensure moving parts work correctly and do not jam. All parts must be correctly installed.
• Do not operate if the electric motor, ON/OFF switch, or fan housing is damaged.
• Never use if the power supply cable is damaged (risk of electric shock). Have damaged cables replaced by a qualified electrician immediately.
• Damaged protection devices or parts must be repaired/replaced by a qualified specialist. Have damaged switches replaced by a service centre. Do not operate if the switch is faulty.

3.3 Symbols on the Machine

⚠️ Danger! Disregarding warnings can lead to severe personal injury or material damage.

• Read instructions: ?
• Wear safety glasses and hearing protection: ??
• Wear dust mask: ?
• Do not operate in damp or wet environment: ??

4. Assembly

Diagram Description: The assembly involves connecting various parts of the dust extractor, including the fan housing, side panels, cross plate, castors, earthing chain, suction hose, and dust collection bags.

1. Place the fan housing (7) with the motor facing down on a stable surface.
2. Loosen the hexagon nuts (9) on the ventilator housing. Mount the two plates on the bolts. Guide the side panels (8) over the bolts with the adhesive label facing outwards. Fit washers and re-tighten nuts.
3. Install the cross plate (10) between the side panels using carriage bolts and hex flange nuts.
4. Screw one castor (11) to each corner of the bottom panel, securing each with a hex nut (12).
5. Screw the earthing chain (13) into the bottom panel and secure it with a hex flange nut.
6. Place the prepared bottom panel onto the side panels and secure with carriage bolts and hex flange nuts. Check all connections for tightness and place the machine on its castors.
7. Put the hose clamp (14) on one end of the suction hose (15), push the hose onto the suction port below the motor, and tighten the clamp.
8. Clamp the dust collection bag (16) under the fan opening. Ensure it is sufficiently long and wide (e.g., 600 x 900 mm) and tighten with the strap (17).
9. Insert the rod (18) into the holes on the upper dust bag opening. Thread the clamp ring (20) through the dust bag's guide (19) and fit the dust bag over the opening. Tighten the clamp ring.

4.1 Mains Connection

⚠️ Danger! High voltage. Operate only in dry surroundings.

Ensure the power source meets these requirements:

• Outlets are properly installed, earthed, and tested.
• Outlet is protected by a 10A time-lag fuse.
• Mains voltage and frequency match the machine's name plate.
• Fuse protection by a residual current device (RCD) of 30 mA sensitivity is present.

Use only oil-resistant extension cords (class H07RN-F) with a lead cross-section of at least 1.0 mm². Protect the power supply cable from heat, aggressive liquids, and sharp edges. Route cables to avoid interference and damage. Do not unplug by pulling the cable.

4.2 Electrostatic Charging

The extraction system is made of non-conductive components. If the suction hose connects to conductive parts (e.g., metal dust chutes), it must be earthed to dissipate static energy. Plastic parts must not be replaced with metal parts. The suction hose must not be retrofitted with a metal spiral. Small metal parts like screws and hose clamps are harmless.

Use only genuine spare parts designed for this machine.

4.3 Overload Protection

The electric motor has built-in overload protection. It will shut off if overheated or overloaded. The motor can be restarted after a few minutes of cooling. If the machine repeatedly shuts off (2-3 times) due to motor protection, it requires inspection by a qualified electrician before restarting.

5. Operation

1. Place the dust extractor next to the woodworking machine, ensuring it does not interfere with work.
2. Connect the suction hose to the dust extraction port of the woodworking machine.
3. Place the power supply cable on the floor and plug it into an outlet.
4. Turn the motor ON and wait for the fan to reach full speed. If the upper dust bag does not fill with air, pull it up.
5. Start the woodworking machine and begin work.
6. Let the dust extractor run for at least 10 seconds after the woodworking machine is turned OFF.

? Note: For extended daily use, an automatic power relay (available from the manufacturer) can be used for time-delayed ON/OFF switching of the dust extractor synchronized with the woodworking machine.

6. Care and Maintenance

⚠️ Danger! Prior to all servicing:

1. Turn the machine OFF.
2. Pull out the mains plug and store it visibly to indicate it's disconnected.
3. Wait until the machine has come to a complete stop.

Repair and maintenance work not described here should only be performed by qualified specialists. Replace defective parts, especially safety devices, with genuine parts only. Check all safety devices are operational after service.

6.1 Maintenance

Before switching ON:

• Visually inspect the power supply cable and plug for damage; have faulty parts replaced by a qualified electrician.
• Check all screw connections and retighten loose ones.
• Check if the switch housing, motor, or fan housing is damaged; have damaged parts replaced by a qualified electrician.
• Check if the upper dust bag or suction hose is damaged; replace damaged parts.

The machine requires no routine maintenance.

6.2 Cleaning

If suction power is reduced:

• Loosen the suction clamp and pull off the suction hose from the union beneath the electric motor.
• Clean the grille.
• Reattach the suction hose and hose clamp, and tighten the clamp.

Wipe the work stand and fan housing with a moist cloth. Clean the motor and ON/OFF switch with a dry cloth only. Beat the upper dust bag to clean it (ensure the dust collection bag is installed underneath). Change the chip collection bag when it is about 4/5 full.

6.3 Storage

For storage, place the suction hose over the motor and insert its end into the opening in the base plate.

⚠️ Danger! Store the machine to prevent unauthorized starting. Ensure no one can be injured by the stored machine.

⚠️ Caution! Do not store the machine unprotected outdoors or in damp environments.

6.4 Repairs

⚠️ Danger! Repairs to electric tools must only be carried out by a qualified electrician.

If the mains connection cable is damaged, it must be replaced by the manufacturer, their Customer Service, or a similarly qualified person to prevent hazards. Contact your local Metabo representative for repairs. A list of spare parts is available from www.metabo.com.

7. Available Accessories

The following accessories are available from specialist retailers for special tasks:

• A Automatic power relay (order number: 0913014626): ALV 1, single-phase 230 VAC, for time-delayed switch-on/off of the dust extractor.
• B Automatic power relay (order number: 0913014634): ALV 10, three-phase 400 VAC, single-phase 230 VAC.
• C Filter cartridge (order number: 0920016529): Filters ultrafine dust particles, effective filter surface 52 m².
• D Chip collection bag (order number: 0913017617).

8. Disposal

Power tools should not be disposed of with household waste. According to European directive 2002/96/EC, used power tools must be collected separately and taken to an appropriate recycling facility. Contact your local council for disposal options. The tool packaging is 100% recyclable.

9. Technical Specifications