Forms Surfaces Light Plane Panels Instruction Manual

Forms Surfaces Light Plane Panels

Product Information

Specifications

• Panel Frame: Extruded aluminum with mitered corners available in Clear, Black, or Antique Bronze finishes
• Panel Weight: Approximately 8lbs/sq.ft
• Panel Sizes: Min Panel Size: 6″ in any direction, Max Panel Size: 5′ wide x 10′ high
• Panel Depth: Varies per application

Product Features

Standard Components: LightPlane Panel, Mounting Components, Power Box, Electrical Lead

System Components

• Panel Frame: Extruded aluminum with mitered corners, available in Clear, Black, or Antique Bronze finishes
• Electrical Lead: Each panel has a 12″ electrical lead and an integral quick-connect assembly

LightPlane Panel & Inset Material Options
Decorative glass insets draw from various VividGlass families. Please refer to the related VividGlass Product Data Sheet for complete product and material information.

Mounting Components
Mounting components vary per application: Standalone, LEVELe Wall Panel & Column System, and LEVELe Elevator Interiors. See details on pages 3-5 for specific mounting information.

Product Usage Instructions

Installation

1. Choose a suitable location for the LightPlane Panel.
2. Ensure there is adequate clearance based on the panel size and type of glass finish.
3. Mount the panel frame securely using the provided mounting components.
4. Connect the Power Box and Electrical Lead according to the provided instructions.

Maintenance
Regularly clean the panel surface using a soft, non-abrasive cloth to maintain optimal illumination.

Troubleshooting
If you encounter any issues with the panel’s illumination or functionality, refer to the troubleshooting section in the user manual or contact customer support for assistance.

INTRODUCTION

• LightPlane Panels are engineered, edge-lit LED panels that allow you to seamlessly illuminate a wall, column, elevator interior, or standalone panel. This innovative product combines our cutting-edge lighting technology, our VividGlass laminated glass, and a highly engineered framing system to create an illuminated panel unlike any other.
• With a remarkably thin profile and a minimal bezel, LightPlane Panels offer uniform light output, energy efficiency, and the unparalleled performance of Cree® LEDs, delivering up to 50,000 hours (roughly 5-6 years) of illumination. Each panel is manufactured with a size-specific algorithm to ensure the look of even, natural light and to eliminate hot spots, haloes, or dark areas. LightPlane Panels represent a complete system that is designed to be easily configured to meet your project needs.

PRODUCT FEATURES

• Suitable for dry, climate-controlled, interior applications.
• Designed as a decorative lighting solution and are not intended for functional lighting.
• Panel shapes and sizes can vary according to specification and field requirements.
• It can be made compatible with energy-conserving building systems. Please contact us for additional information.
• Can be specified for walls, elevator interiors, and columns, and for illuminated displays, architectural accents, or custom fabrications.

STANDARD COMPONENTS
LightPlane Panel, Mounting Components, Power Box, and Electrical Lead

EXAMPLE: LIGHTPLANE PANEL

• A. Glass Inset
• B. Acrylic Diffuser
• C. Aluminum Backer
• D. LED Strip
• E. Panel Frame
• F. Electrical Lead

SYSTEM COMPONENTS

PANEL FRAME 

• LightPlane Panel frames are extruded aluminum. All frame corners are mitered.
• Panel frames are available in your choice of Clear, Black, or Antique Bronze anodized finishes.
• Each LightPlane Panel has a 12″ electrical lead and an integral quick-connect assembly (to be connected with a quick-disconnect power box lead) that exits the middle of the LightPlane panel, unless otherwise specified.

  
  

LIGHTPLANE PANEL & INSET MATERIAL OPTIONS

Decorative glass insets serve as the primary visual element in LightPlane Panels. Insets draw from various VividGlass families and offer an impressive array of options. Please refer to the related VividGlass Product Data Sheet for complete product and material information.

COMPATIBILITY & WEIGHT

MOUNTING & APPLICATION DETAILS

STANDALONE PANELS

• LightPlane Panels can be specified as accents for existing walls or as unique design elements. Standalone LightPlane Panels are designed with a horizontal extrusion channel that interlocks with the provided mounting cleats for easy installation on existing walls.
• F+S recommends a 1/4″ gap between standalone panels. Gaps are required for heat dissipation and should NOT be caulked closed. 0.5″ lift off clearance is required for installation of standalone LightPlane Panels.

  

LEVELe WALL PANEL & COLUMN SYSTEM

• LightPlane Panels seamlessly integrate into our LEVELe Wall Panel & Column Systems. LightPlane Panels have the same visible profile as LEVELe Capture panels. Panels used within our LEVELe Systems incorporate a self-revealing mounting system.
• 0.5″ lift off clearance is required for LightPlane Panels installed in LEVELe Wall Panel & Column Systems.

  

LEVELe ELEVATOR INTERIORS

• LightPlane Panels are available as a standard option in our LEVELe Elevator Interiors. LightPlane Panels have the same visible profile as LEVELe Capture panels. Panels are installed in LEVELe Elevator Interiors using the same methodology as standard (non-LightPlane) panels.
• LightPlane Panels used in LEVELe Elevator Interiors will use an independent power box from the elevator ceiling.

  

LIGHTING COMPONENTS

LED STRIP LIGHTING

• LightPlane Panels are designed as a decorative lighting solution and are not intended for functional lighting.
• Panel lighting is designed to be bright, even, and dimmable to elegantly illuminate the selected glass inset in the most aesthetically pleasing way. Final light/brightness settings may vary depending on preference, glass inset selected, surrounding illumination, and proximity to natural lighting.
• Forms+Surfaces does not quantify the output for our LightPlane Panels in terms of watts per square foot. To calculate the power consumption of a LightPlane panel, take the length of the longest panel side and divide that by 1.024. Multiply that number by 0.96W to determine the final power consumption in Watts.

LED Specs:

• Lamp type: Cree® LED*
• Wattage: 0.25 watts
• Color temperature: 5,000K (3,500K LEDs available upon request)
• Rated life: 50,000 hours (at recommended illumination)
• Running temperature: 72˚ F

POWER BOX & DRIVERS

• The LightPlane Panel power box includes one or more high-efficiency drivers with dimming controls, an on/off switch, and 25-50′ electrical leads with quick disconnects.
• The Lightplane Panel Power Box will be equipped with the necessary quantity and size (80/120/240W) Meanwell driver modules, depending on the size of the associated panel.
• One power box can often supply power and dimming capabilities to more than one LightPlane Panel, depending on the panel size(s).
• All power boxes are prepped with four Ø.21 holes for mounting provision on the rear of the unit, as well as knockouts on the side of the unit for wire connectors/conduit. Clearance of at least 3″ is recommended on all sides of the power box (except rear) for proper airflow, access to electrical hook-ups, and wire entry/exit.

2-Module Power Box:

• Model No: LP PSU DIGI-2
• Input: 100-277 VAC, 50/60Hz, 3.5A Max
• Output: 15VDC
• Dimensions: 18″ L x 8″ W x 3″ H

5-Module Power Box:

• Model No: LP PSU DIGI-5
• Input: 100-277 VAC, 50/60Hz, 8.0A Max
• Output: 15VDC
• Dimensions: 18″ L x 18″ W x 3″ H

POWER CONTROLS

• LightPlane Panels can be dimmed at the power box using the integral digital controller that incorporates PWM (pulse-width modulation) dimming. Connection will vary for third-party dimming systems. Please contact us to discuss your specific system requirements.
• A certified electrician will be required to provide a 110 VAC-277 VAC power lead to the power box for final hookup. For AC power switching options, please refer to the LightPlane Panel Power Box Setup Instructions located on our website.
  WARNING: DO NOT SWITCH THE POWER CIRCUIT FEEDING THE POWER BOX.

PROGRAMMING & CALIBRATION
LightPlane Panels are always pre-calibrated before leaving our facility to ensure any adjacent panels match. Refer to the LightPlane Power Box Programming Instructions located on our website for further information.

ELECTRICAL INSTALLATION

• A certified electrician will be required to provide a 110 VAC-277 VAC power lead to each power box for final hookup.
• LightPlane Panel Power Box unit should not be powered up until all installation work is complete, all required connections have been made, and all access doors to the unit are closed and secure.
• LightPlane installers must supply an accessible mounting surface or vented enclosure for the supplied power box within 25-50 running feet of the final LightPlane Panel location. Clearance of at least 3″ is recommended on all sides of the power box (except rear) for proper airflow, access to electrical hook-ups, and wire entry/exit.
• Run properly sized conduit and cabling to each power box according to local code requirements. AC power circuit(s) feeding the Power Box are to be identified on the Warning Sticker located on the top access panel. The location of the disconnect switch after installation shall comply with Article 600 of the National Electrical Code.
• If the customer desires to switch the panels on and off, the customer must supply a switch with a dry contact and add a separate wire to run to the switch connection provided in the box. WARNING: DO NOT SWITCH THE POWER CIRCUIT FEEDING THE POWER BOX.
• LightPlane Panel leads are made with riser-rated cable as standard. Plenum-rated cable is available upon request; additional cost and lead time apply.

SAFETY CERTIFICATION*
LightPlane Panels have been ETL tested, and certification has been met for the following:

• UL 48 – UL Standard for Safety for (Interior) Electric Signs
• UL 8750 – UL Standard for Safety for Light Emitting Diodes (LED)
• CSA C22.2 – Canadian Standard for (Interior) Portable and Stationary Electric Signs and Displays

DELIVERY & HANDLING

DELIVERY

• LightPlane Panels are packed in vacuum-sealed packaging, which should remain intact until the panel is ready to be installed.
• Allow LightPlane Panels to acclimate in a climate-controlled indoor environment at least 3 hours before opening vacuum vacuum-sealed packaging.
• Panels are shipped in A-frame crates and are grouped by similar sizes. The crate arrives with components neatly organized and includes the back system components and installation instructions. The LightPlane power box will arrive packaged with the panels.
• Prepare boxing, trailer, and floor loading schedules in consideration of weight limitations and handling and distribution needs.

RECEIVING

• Before unloading, inspect handling equipment, rigging, and surrounding conditions for safety complia nce and inspect the general condition of the shipment for load shifting or possible damage in transit.
• Inspect the shipment for any shortage, abuse, wetness, or other transit damage; note such on the bill of lading or delivery ticket and obtain the driver’s signature as acknowledgment.

STORAGE

• Plan the order to avoid off-site storage and to minimize rehandling and time in storage at the job site before installation.
• Store indoors at a moderate temperature (above the dew point).
• Support both sides of vertically stored cases.
• Wet glass must be towel-dried before storage, as prolonged moisture exposure can cause permanent surface staining.

HANDLING

• During handling, wear hard hats, safety shoes, gloves, and glazing gauntlets, and follow all established safety procedures.
• Exercise care to prevent damage to the glass; edge damage may lead to thermally associated glass breakage after installation.
• Check finished surfaces and glass edges for damage before installation; set only acceptable material.

INSTALLATION & MAINTENANCE

INSTALLATION

• Install LightPlane Panels after completion of potentially damaging construction activities nearby—such as welding, sandblasting,g, and fireproofing.
• If the construction schedule does not allow for this, protect the glazing from damage by other processes.
• Power Box unit should not be powered up until all installation work is complete, all required connections have been made, and all access doors to the unit are closed and secure.

MAINTENANCE

• The glass surface of LightPlane Panels can be maintained using standard commercial, non-streaking cleaners and polishes formulated for use on glass.
• When cleaning the panels, avoid excessive amounts of liquid solution on the glass, as this can damage the lamps and electrical wiring in the panels.
• Aluminum frames can be cleaned as needed using a soft brush or cloth with a minimal amount of warm water and a mild detergent. Do not use harsh abrasives, aci, ds, or chlorine-based cleaners or cleaning tools containing carbon steel, such as steel wool or wire brushes.
• Do not let liquid sit on or near the panels for an extended period of time. Avoid puddling near the base of the panels.

TECHNICAL SUPPORT & PROJECT MANAGEMENT

Because each project is unique, our knowledgeable support team is ready to help. Our technical sales, engineering, sustainability, and project management professionals regularly assist our clients worldwide. Please contact us at 800.451.0410 or sales@forms-surfaces.com to discuss your project.

HOW TO SPECIFY

A Design Guide is available to lead you through the specification process in a simple checkbox format. Design Guides are also available for each of our VividGlass products to lead you through the glass selection process. Please use the two Design Guides together to capture all the information needed to generate a quote: applications, dimensions, VividGlass selections, and other options.

ABOUT COMPANY

• T 1.800.451.0410
• F 412.385.4715
• www.forms-surfaces.com

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