FASS ND-TSP-D11-140F-110G Titanium Signature Series Plus Installation Guide

Read all warnings and instructions before starting installation.
Check and inventory all package components. Contact the place of purchase immediately if any parts are missing or damaged.

Follow the installation recommendations provided in the manual. Take into consideration your vehicle’s accessories.
For best results, consider using a VIP FASS dealer for installation to ensure accuracy and efficiency.

Warranty Registration:
To qualify for the lifetime extended warranty:

Submit the product registration form and proof of purchase from an authorized dealer to FASS Fuel Systems within 30 days of purchase.

Ensure the product is purchased from an Authorized or ViP FASS Dealer.
Register for warranty online at https://www.fassride.com/register-a-warranty/ within thirty days if no online access, call TECH Support at 1-866-769-3747.

FAQ:

Q: What happens if I do not register for the warranty within 30 days?
A: Failure to register for the warranty within 30 days of purchase will void the warranty.

Q: Can I install the product myself?
A: While self-installation is possible, it is recommended to use a VIP FASS dealer for installation to ensure proper installation and warranty coverage.

Thank you for choosing FASS, from Diesel Performance Products, Inc.
FASS specializes in building extremely high-quality fuel products. We have earned an unsurpassed reputation for excellence in our industry by using only the highest-quality American-made components. In order to support our American workers and our American economy, more than 98+ percent of our products are manufactured completely in the United States. Of course, that dedication to excellence comes at a price, but it is important to remember that price does not dictate quality-quality dictates price! We will never compromise by using cheaper, foreign-made components like so many of our competitors do.

Customer satisfaction is our top priority and we strive always to provide outstanding customer service. Our Research and Development department, in conjunction with our Dealer Support Department, continually searches for ways to improve quality, expand our product line, and provide superb support. Our exclusive ViP Network ensures that customers receive the proper products and support at the local level. The extended lifetime warranty is only available on products purchased from the network. There is no warranty on products not purchased outside the network.

IMPORTANT INFORMATION

To qualify for the lifetime extended warranty, your product registration form and proof of purchase from an authorized dealer must be submitted to FASS Fuel Systems within 30 days of purchase. Failure to comply will void the warranty. We have the right to deny any warranty believed to be false, altered or purchased through an unauthorized or terminated dealer. A current list of authorized dealers can be found on our website, FASSRide.com.

The complete conditions of the Limitation of Warranty can be found in the back of this manual, and FASSRide.com.
For more information, contact Technical Support: Diesel Performance Products, Inc. 16234 State Hwy O. Marthasville, MO 63357 636-433-5410

WARNING!
This product has NO WARRANTY unless:

It has been purchased from an Authorized or ViP FASS Dealer. If in doubt, check www.FASSRide.com.

It is registered within thirty (30) days of purchase.
Other conditions may apply. Please see the full warranty information.

NOTE: Warranty is void if the product was purchased below the FASS website advertised pricing.

ATTENTION!

Before you begin the installation
Register for your Warranty ONLINE at https://www.fassride.com/register-a-warranty/ No online access, call our TECH Support at 1-866-769-3747

FOLLOW THESE STEPS TO ENSURE A SIMPLE, CORRECT INSTALLATION OF YOUR NEW TITANIUM FUEL SYSTEM

ATTENTION:
Be sure to identify the proper FASS System and fuel line configuration. For help, our product finder can be found at www.FASSride.com. Follow the instructions to see the fuel line detail.

Pay close attention to ALL WARNINGS
Read all instructions before starting the installation of this product.
Inventory the package components. Notify the place of purchase immediately of any parts missing or damaged.
The installation recommendations contained within are guidelines. Use good judgment and take into consideration your vehicle’s accessories.
For best results in accuracy and efficiency (due to training, communication, and our relationship with our dealer network), we recommend a VIP FASS dealer for the installation. They are prepared to install the FASS fuel pumps with the most efficiency. If a situation or problem arises during the installation, the dealer is prepared to handle it. Diesel Performance Products, Inc. is not responsible for any installation mistakes.
If you have any questions or concerns that cannot be addressed with your dealer, email or call FASS.

If any installation procedure is uncertain, contact FASS technical support. Call customer service at 636-433-5410, or send us an e-mail: at techsupport@FASSride.com with the following information:

Your name, address, and daytime phone number Model (ND-TSP-D11-140F-110G) Last 6 digits of the vehicle’s VIN

INSTALLATION MANUAL
ND-TSP-D11-140F-110G

(Installation Videos are available at www.fassride.com)

Recommended Application
ND-TSP-D11-140F-110G: Ram 1500 EcoDiesel 2014-2018 & 2019 CLASSIC with stock to 700 HP.

Read all instructions before starting the installation of this product!

Installing the improper FASS Pump can cause severe engine damage.
Secure vehicle from ROLLING!
The cab and Chassis may require modifications

Consult the vehicle’s manufacturers’ instructions concerning the electrical system before attempting any electrical connections.
Flush and clean all brass fittings and fuel lines from debris.
Keep debris from entering the internals of the system during installation. Getting debris in the water separator nipple can lock up the motor. If the motor does lock up from debris call FASS for technical assistance.

Wear safety glasses when operating power tools such as drills and grinders or when using a punch or chisel.
Properly secure lines to prevent chaffing.

BEFORE STARTING THE INSTALLATION PROCESS LUBRICATE THE BED BOLT WITH WD-40 TO HELP WITH THE INSTALLATION

WARNING!
Always be sure to fill the fuel tank to full after a new FASS installation. Failure to do so can result in excessive sound output or priming issues!

Overview

TITANIUM SIGNATURE SERIES PLUS 110 GPH
70-75 psi (Approximately)

PUMP GUIDE:

“E” To Engine

“R” Return to Tank 3. Serial Number
“T” Fuel Inlet
Electric Heater Ports

“G” Gauge Port

INSTALLATION GUIDE:

Step 1. Install Electrical Harness

Step 2. Prep the FASS
Step 3. Mount the FASS
Step 4. Fuel Line Supply

Step 5. Review Installation

TITANIUM SIGNATURE SERIES PLUS
70 PSI (Approximately)

Note: Going over 100 PSI WILL void the warranty.

NOTE: WARRANTY MAY BE VOID IF SILICONE BAND IS REMOVED FROM MOTOR!!
The silicone band is in place to retain motor wires, preventing damage to the electric motor.

PACKAGE CONTENTS

NOTE:
Owner’s Manual available for download on our website, www.FASSride.com.

MOUNTING PACKAGE CONTENTS

INSTALLATIONS

WARNING:
The supplied 1,200°F heat shielding must be installed where the FASS fuel line routes above the exhaust system. Failure to install heat shielding can result in a possible fire hazard!

NOTE: FASS Fuel System will be installed on the passenger side of this vehicle!

Install heat shielding where fuel lines route above the exhaust system!

STEP 1: INSTALL ELECTRICAL HARNESS

The installation of the electrical harness is done first, allowing power to be applied to the pump for lubrication purposes later in the installation.

NOTE:
USE SUPPLIED DIELECTRIC GREASE SPARINGLY ON ALL ELECTRICAL CONNECTIONS!

Install the Relay Cover onto the relay on the FASS harness.

NOTE:
BE SURE TO INSTALL THE SUPPLIED 30 AMP FUSE INTO THE FASS WIRING HARNESS!!

The installation of the electrical harness should be completed first. This will allow power to be applied to the pump during installation.

A. Using a wire stripping tool, remove excess insulation off the add-a-fuse and the WH-1006-3.
B. Place wire from ADD-A-CIRCUIT 46177 and WH-1006-3 into the butt connector. Using a crimping tool connect ADD-A-CIRCUIT 46177 and WH-1006-3 with a butt connector. Install 46251 to ADD-A-CIRCUIT 46116 top slot (opening that is near the spade).

C. Crimp the ring terminals to the red and green wires of the WH-1006-3 Wire Harness. Attach the red wire to the positive terminal of the battery and the green terminal to the negative terminal. The use of a corrosion preventative on electrical connections is recommended.
D. Secure the relay and fuse in an upright position, as shown, to prevent moisture from entering. Di-electric grease may be applied to prevent corrosion.
E. Route ADD-A-CIRCUIT 46177 lead into the fuse panel in the engine compartment, it may be necessary to add a small hole in the fuse panel to route the wire harness. If adding a small hole, position it in a good location that will prevent water intrusion. Install ADD-A-Circuit in fuse position #F70 (FUEL PUMP MTR), this will allow the FASS to trigger from the OEM pump circuit.

F. Route WH-1006-3 wire harness along frame rail to the mounting location of the pump. Completion of this step will be addressed in the Mounting Step 3.

NOTE:

ATTENTION:
While installing fittings into the Titanium pump DO NOT Apply side pressure to draw the tube of the pump.

STEP 2: MOUNT FUEL SYSTEM

NOTE:
Before installing fittings make sure to inspect for burs or flare imperfections. When cutting the fuel line make sure to blow out the line to keep debris from moving forward.

A. Install AN-8-ORB-10-BK into the “E” port and AN-10-ORB-10-BK into the “T” port of the FASS, and tighten accordingly.
B. For fitting purposes. Secure PBR-2001 to pump assembly lightly with (3) 1/4”-20×1 3/4 bolts and (3) WA-1001D. Assembly will be used in future steps for the correct fitting of brackets. (Note: Bracket may be flipped to accommodate your application.)
C. Mount PBR-2003/RS-2002A onto the PASSENGER SIDE frame rail using supplied 1/2″ x 4-1/2″ bolt, 1/2″ Washer and PFB-2001C/RS-2001C.

D. Secure PFB-2002 and RS-2001 to PBR-2003 with supplied 1/2″ x 1-1/2″ bolt and (2) 1/2″ washers.
E. Position the PBR-2001 to the PFB-2002 pump assembly at the mounting location and check for fit. Once the location is established mark the location for mounting in the next step.
F. Assemble the FASS pump bracket PBR-2001 using the RS-2002 spacer between PFB-2002 and PBR-2001 bracket with 4-3/8 bolts, nuts, and washers.
Note: Torque bolts, not flange nuts.

G. Once secure use 3-1 1/2 bolts and 3-WA-1001D spacers to mount the pump to the bracket.
H. Connect the female plug of the FASS harness into the pump. Turn the key to “on”. With the pump operating (you may have to bump the starter), turn the pump over, and liberally spray WD-40 (or equivalent) into the water separator nipple lubricating Gerotor.
NOTE: If the fuel pressure gauge is pulsating after FASS installation, use the snubber valve (Cat Part # 7S-3795)
I. Apply motor oil to the gasket located on the filters. Attach to system and hand tighten.

Note: O-Ring must be put back on the suction side of the pump. Failure to do so can result in priming issues, cavitation, or pressure losses.

STEP 3: SUMP INSTALLATION

A. Locate the lowest point of the fuel tank, which is typically below the factory fuel module. In some applications, there is a dimple you can use for a center point reference and it has the flattest surface for sealing the sump.

B. Using the center point, drill a small hole to drain the remaining fuel. Recommend having a container large enough to retain the remaining fuel. Allow fuel to drain completely.
C. Using a 3-3/4” hole saw drill the center point previously marked or notated.
D. Deburr hole and remove all shavings.

E. Install SC-5501 into the fuel tank positioned as shown.
- NOTE: THIS SIDE FACES SP-5501
- NOTE: THIS SIDE FACES THE INSIDE OF TANK

F. Using grease, install OR-350VITON into the groove of SP-5501.
G. Install the supplied 3/8-16×2” SHCS through 0424860 and hand tighten SP-5501 into place.
H. Rotate SP-5501 to your desired position and torque the 3/8-16×2″ SHCS to 12 FT/LBS.

I. Install PL-8-ORB-10-BK into the return port of SP-5501 and tighten it accordingly.
J. Install PL-10-ORB-10-BK into the suction port of SP-5501 and tighten accordingly.

STEP 4: INSTALL FUEL LINE

Caution:
DO NOT use sealant on AN fittings

A. Install the fuel line heat shield on all 3 fuel lines that will be routed over the exhaust system. Be very sure the shielding is perfectly centered above the exhaust!
B. Using grease, press the fuel return line to the return port fitting of SP-5501. Route the fuel line to the “R” port on the FASS, then install PL-2003-BK into FL-1002-BK using grease. Install PL-2003-BK onto the FASS return fitting and tighten accordingly.

C. Using grease, press the suction line onto the PL-10-ORB-10-BK in the suction port of the sump. Route FL-1058-BK to the “T” port of the FASS and trim to length. Press PL-2058-BK into FL-1058-BK using grease, install onto AN-10-ORB-10-BK and tighten accordingly
D. Install the remaining FL-1002-BK onto PLB-1238, and connect PLB-1238 to the OEM engine feed line above the fuel tank module.
E. Route FL-1002-BK over to the FASS, and install PL-2003 onto the “E” port of the FASS. Measure and cut FL-1002-BK to length and install onto PL-2003 with oil.

F. Using the supplied tube clamp and self-tapping screw, secure one of the fuel lines high above the exhaust system. Secure all fuel lines together tightly using supplied cable ties. FAILURE TO IMPROPERLY PERFORM THIS STEP CAN RESULT IN A FIRE HAZARD!!!!
- Note: Secure all fuel lines with cable ties. Cable ties are an economical way to prevent the possibility of problems occurring!
G. We recommend putting approximately 5 gallons of fuel in the tank before filling the tank to check for fuel leaks. Prime the FASS system and check for leaks. Once you confirm no fuel leaks, the tank can be filled.

STEP 5: REVIEW INSTALLATION

Note:
O-Ring must be put back on the suction side of the pump. Failure to do so can result in priming issues, cavitation, or pressure loss.

Blow out any open lines/cover any open ports
Bolts and fasteners properly tightened?
Electrical harness and fuel lines secured and properly tightened?
Reconnect the battery.

Has the system been primed?
1. Turn the key to the ignition position, turning on the FASS pump for 15 sec.
2. Crank the engine and allow it to run for at least 1 minute.

Check for leaks.
Start the engine
Recheck all fluid and filter connections for leaks

This pump comes with a 1 Year Manufacturer’s Warranty based on the date it has been manufactured. To receive your extended Lifetime Warranty, you have 30 days from the date of purchase to send the completed warranty information

LIMITATION OF LIFETIME WARRANTY

Disclaimer: To help ensure you receive the proper system and customer support at the local level, FASS has a VIP and Authorized Dealer network representing FASS products. This is one reason you must purchase through a dealer to comply with our warranty policies. If you do not, there is no warranty! We recommend you go to www.FASSride.com, click “Find a Dealer”, put in their ZIP code, select the type of dealer and see if the company you purchased from is listed. If they are not, put their phone number in the field below the ZIP code field to see if they are listed. Below these two fields is a list of “Terminated/Unauthorized” dealers. You may want to review this list. If the company is not listed or is on the “Terminated/Unauthorized” list, we suggest you return the product immediately to that dealer and call FASS. We’ll recom-mend you to the nearest dealer.

Diesel Performance Products, Inc. (hereafter “SELLER”) gives Limited Warranty as to description, quality, merchantability, fitness for any product’s purpose, productiveness, or any other matter of SELLER’S product sold herewith. The SELL-ER shall be in no way responsible for the product’s open use and service and the BUYER hereby waives all rights other than those expressly written herein. This Warranty shall not be extended or varied except by a written instrument signed by SELLER and BUYER.

When MANUFACTURER receives the “ORIGINAL” PRODUCT REGISTRATION form with a copy of the “BILL OF SALE/SALES RECEIPT” within 30 days of the sale, then the following applies! The Warranty will then and only then be validated to that of which typically accompanies your unit for your specific application from the date of sale or for recommended service life and limited solely to the original purchaser and/or vehicle and parts contained within the product’s kit. This warranty does not cover normal wear on consumable items such as but not limited to filters, fuel lines, wire harnesses & etc. The warranty does not cover seized gears due to lack of filtration. Warranty is voided if used with other than diesel fuel. Returned items will arrive prepaid to the place of purchase. Diesel Performance Products, Inc. will repair, without cost, any product found to be defective during the warranty period; parts only, or at its option, will replace such products in exchange for the product. Repair or replacements are warranted for the remainder of the original warranty period. All Warranty claims are subject to approval by Diesel Performance Products, Inc.

A Return Material Authorization (RMA) number must be obtained before any product is to be returned to Diesel Performance Products, Inc. for warranty consideration, repair or product return. Requests for product returns must be offset by an equal-value order. Return parts must be completed and in resalable condition. No returns after 30 days.
The following information is required to obtain an RMA number before returning the product:

Your Name, Address, and Phone Number
Model and Serial Number (Not Motor Number) Example: Model HD Series, Serial: 00125966 VIN Number of Vehicle

Date of Purchase
Nature of Problem

RMA and Product Serial numbers must be on all paperwork and correspondence. Failure to obtain the required information or paperwork will result in a $25.00/item penalty and delay or denial of any warranty claim.
Under no circumstances shall the SELLER and/or MANUFACTURER be liable for any labor charged or travel time incurred in diagnosis for defects, removal, or reinstallation of this product, or any other contingent expenses.
Under no circumstances shall the SELLER and/or MANUFACTURER be liable for any damage or expenses insured because of the use or sale of any such equipment. This warranty does not apply to products that Diesel Performance Prod-ucts, Inc. has determined to have been misused or abused, improperly maintained by the user, or where the malfunction or defect can be attributed to the use of non-genuine Diesel Performance Products, Inc. parts.

IF THE BUYER DOES NOT AGREE WITH THIS AGREEMENT: THE BUYER MAY PROMPLY RETURN THIS PRODUCT, IN A NEW AND UNUSED CONDITION, WITH A DATED PROOF OF PURCHASE, TO THE PLACE OF PURCHASE WITHIN THIRTY (30) DAYS FROM THE DATE OF PURCHASE FOR A FULL REFUND LESS SHIPPING. THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS.

Documents / Resources

FASS ND-TSP-D11-140F-110G Titanium Signature Series Plus [pdf] Installation Guide
ND-TSP-D11-140F-110G Titanium Signature Series Plus, ND-TSP-D11-140F-110G, Titanium Signature Series Plus, Signature Series Plus, Series Plus, Plus

References

User Manual

FASS ND-TSP-D11-140F-110G Titanium Signature Series Plus

Product Information

Product Usage Instructions