effilux FLEX2-IP67 LED Light User Manual

Thank you for purchasing an Effilux’s product. To ensure proper use of the product, please read this User manual before use and keep it for your future reference. Any improper use voids the warranty. This product is an LED light used for machine vision and industrial inspection. Do not use the product for other applications, and be sure to follow the instructions below. Datasheets and drawings in PDF and/or CAD can be downloaded from the Effilux website: www.effilux.com The label(s) on the product always indicate(s) the reference, the power consumption and the serial number of the product. Be sure to check the content before using the product and handle the label(s) with care.The date of manufacturing is included in the serial number of the product: XXXXXXYYMM-ZZZ with YY corresponding to the year and MM to the month. If the label is missing or damaged and the content cannot be checked, please contact Effilux.

GENERAL WARNINGS AND PRECAUTIONS OF USE

Maintenance
The product must be switched off during any maintenance operation. To remove marks on the lens or on the window: Use alcohol-free lens cleaning fluid on a cleaning tissue. Few drops and gentle clean is enough. Always apply the fluid to a tissue rather than the lens itself. To clean optical components: Wear gloves and use compressed air if there is dust.

Operating and storage environments

Operating environment	Temperature: 0 to 40°C – Humidity: 20 to 85RH% (without condensation) – Altitude: Up to 2000m
Storage environment	Temperature: -20 to 60°C – Humidity: 20 to 85RH% (without condensation)
Informations	Overvoltage category I – Protective class III – Pollution degree 3

Except if a specific IP rating is given for your product (refer to the «Dust and Water resistance (IP rating) » section), please install the product to locations with following conditions (Incorrect installation location may causes product failure):

Well-ventilated places with minimal dust.	Places free from any liquid, chemical product or steam.
Places free from corrosive or combustible gas.	Places that are not subject to sudden temperature changes.
Places away from water taps, boilers, humidifiers, air conditioners, heaters or stoves.

User security

Incorrect use of the product may result in fire, electric shock, or other serious damages. Please ensure to follow below conditions. If an abnormal condition occurs (fuming, heat, noises, etc.), stop using the product immediately and turn the power off.

Do not disassemble or modify the product.	Do not look directly at the LED light without protection.
Do not try to fix any damages on the product by yourself.	Make sure special protective glasses are used with UV products (<420nm).
Do not touch the product with wet hands.	Do not use homemade cables.
Wire and keep the flying leads cables in a dry area (regardless of the product’s degree of protection).	Make sure the product does not show any moisture or liquid inside before switching it ON.
Make sure the power supply and the cable/connector are adapted to the product specifications.	The device must be powered by a 24V safety power supply in accordance to local Electrical Safety rules
Do not inverse electrical polarity – check your connections and the conventions.	The product packaging must be removed before use.

PART NUMBERING

Standard version

(*) The UV 365nm wavelength is a specific configuration.

Available options: References

OTHER VERSIONS – Compatible with each other
Watercooling version	EFFI-FLEX2-IP67-WTR-XXXX-ZZZ-WW-PP Allow the use of a watercooling system for thermal regulation.
Other LED densities versions L2 – Economical X2 – High uniformity	EFFI-FLEX2-IP67-L2-XXXX-ZZZ-WW-PP 1 LED every 40mm vs 1 LED every 20mm for standard (See corresponding Annex)
	EFFI-FLEX2-IP67-X2-XXXX-ZZZ-WW-PP 1 LED every 10mm vs 1 LED every 20mm for standard (See corresponding Annex)
OPTICAL OPTIONS
Polarizer accessory	EFFI-FLEX2-IP67-XXXX-ZZZ-WW-PP-POL (See page 5)
Linescan film	EFFI-FLEX2-IP67-XXXX-ZZZ-TR-P3-LS (See page 5)
Cylindrical lens	EFFI-FLEX2-IP67-XXXX-ZZZ-TR-P1-LS-CYL (See page 5)
ELECTRONICAL OPTIONS
Continuous boost (ELS XXX)	EFFI-FLEX2-IP67-XXXX-ZZZ-WW-PP-ELSxxx (xxx = 500 / 700 / 1000) For experts who need a power boost in continuous mode. Only available in WTR version.
Customized software	EFFI-FLEX2-IP67-XXXX-ZZZ-WW-PP-SWxxxxxx Specific reference xxxxxx for each customized software.
CONNECTOR OPTIONS
Connector position and orientation, Cables position	EFFI-FLEX2-IP67-XXXX-ZZZ-WW-PP-SCXXX/OSC/BSC/SCG

AVAILABLE ACCESSORIES

Please refer to the specific documentations for additional information on the accessories of the EFFI-Flex2-IP67.

POWER SUPPLIES	Power supply: EFFI-PWR-WWW-24V-102-YY* Compact power supply: EFFI-SPWR-090W-24V-102-YY**
CABLE with FLYING LEADS	With connector M12 – 5 pins	With connector M12P – 4 pins
	2 meters: EFFC-CAB-M12-F-5-D-L2 5 meters: EFFC-CAB-M12-F-5-D-L5 10 meters: EFFC-CAB-M12-F-5-D-L10	2 meters: EFFC-CAB-M12P-F-4-D-L2 5 meters: EFFC-CAB-M12P-F-4-D-L5 10 meters: EFFC-CAB-M12P-F-4-D-L10
EXTENSION CABLES	With connector M12 – 5 pins	With connector M12P – 4 pins
	2 meters: EFFC-CAB-M12-FM-5-DD-L2 5 meters: EFFC-CAB-M12-FM-5-DD-L5 10 meters: EFFC-CAB-M12-FM-5-DD-L10	2 meters: EFFC-CAB-M12P-FM-4-DD-L2 5 meters: EFFC-CAB-M12P-FM-4-DD-L5 10 meters: EFFC-CAB-M12P-FM-4-DD-L10
FASTENERS	T-Nut Kit: EFFV-BOLT-0011 Pivot joint Kit: EFFM-1-0002
CAMERA FILTERS	EFFO-FLR-…

ELECTRICAL INSTALLATION – STANDARD CONFIGURATION

Power Supply			24V DC (+/-10%)
Connector(s) (See wiring layout)		Optical length	60mm – 400mm	500mm – 1600mm	1700mm – 2900mm
		Type	M12 (A-coded) – 5 pins	M12 Power (T-coded) – 4 pins	2x M12 Power (T-coded) – 4 pins
Power Consumption*	Continuous mode		Max. 10W per 100 mm of optical length
	Autostrobe mode (peak)		Max. 40W per 100mm of optical length
Built-in driver version			Multimode (3 modes: AutoStrobe with overdrive intensity / Adjustable strobe / Dimmable continuous
Analog Intensity Control (AIC)			The output optical power is adjustable from 20% to 100% by applying a signal from [2V-10VDC] Total voltage range [2V-24VDC] / Don’t exceed 24V DC / Max. signal consumption: 4mA
Autostrobe			450% Overdrive during 245 ms max then continuous at 100%
			Max. duty cycle 30%
			PNP trigger input: Light ON from 4.5V* to 24V / Don’t exceed 24VDC / Max. signal consumption: 4mA (Option NPN for size ≥ 500mm, on PIN4: Light ON from 0V to 1V / Don’t exceed 24V DC / Max. signal consumption: 4mA)
Response time			Max. 10µs (Rise time included)

Note 1: The consumption values are maximum values, the exact power consumption of the product is always indicated on the product label.
Note 2: The PNP threshold voltage of 4.5V may vary with cable lengths and power consumption.

Power supply dimensioning & connectors

MAX POWER CONSUMPTION (+/- 5%)

(White LED – Standard software)

Optical Length XXXX (mm)

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

In Continuous mode

<10W

10W

15W

20W

25W

35W

40W

45W

50W

60W

65W

70W

75W

80W

90W

In AutoStrobe mode (peak)

<30W

30W

60W

95W

130W

170W

205W

240W

280W

315W

350W

390W

425W

460W

500W

Optical Length XXXX (mm)

1500

1600

1700

1800

1900

2000

2100

2200

2300

2400

2500

2600

2700

2800

2900

In Continuous mode

95W

100W

105W

115W

120W

125W

130W

140W

145W

150W

155W

160W

170W

175W

180W

In AutoStrobe mode (peak)

535W

570W

610W

645W

685W

720W

755W

790W

830W

865W

905W

940W

975W

1010W

1050W

M12 – 5 pins

M12P – 4 pins

2x M12P – 4 pins

How to connect the EFFI-Flex2-IP67 ?

Depending on the size, the light comes with different connectors (refer to the table above).

Notes:

The EFFI-FLEX2-IP67 requires 24V DC input power.
PNP trigger pin (or NPN) needs to be connected either to a trigger signal for AutoStrobe and Strobe mode or to a continuous signal for Continuous mode.

AIC pin can stay unplugged for Autostrobe mode, or tied to +24V for continuous mode at maximum intensity.
(*) For light requiring M12P connector, the NPN trigger is optionnal. With the NPN option, the PNP trigger input is replaced by the NPN trigger input.

Layout example (PNP)

Analog Intensity Control (AIC)

The output intensity can be adjusted from 20% to 100% by applying a signal from [2V-10V DC].
If VAIC = [0V-1V DC] or if not connected, the EFFI-Flex2-IP67 is in AutoStrobe mode by default.

Trigger control (PNP)

	Max. PNP voltage threshold (V)
Cable length	Max. power consumption during overdrive in AutoStrobe mode
Cable length	20W	30W	40W	60W	80W	100W	120W	145W	170W	220W	270W	320W	370W	420W
2m	4.3	4.4	4.4	4.5	4.6	4.6	4.4	4.5	4.5	4.6	4.6	4.7	4.8	4.9
5m	4.5	4.5	4.6	4.8	5.0	5.2	4.7	4.8	4.9	5.0	5.2	5.4	5.6	5.8
10m	4.6	4.8	5.0	5.4	5.8	6.3	5.1	5.3	5.5	5.9	6.3	6.8	7.4	8.1
15m	4.8	5.1	5.4	6.0	6.8	7.7	5.6	5.9	6.2	6.9	7.9	9.2
20m	5.0	5.4	5.8	6.8	8.1		6.1	6.5	7.1	8.4

MECHANICAL CONSIDERATION

General

IP rating	IP67
Dimensions	54mm x 37.5mm x Length (= Optical length + 35mm)
Fixing	One T-slot on the back for M6 T-nuts 8mm slot (2x M6 T-nuts included)

Product installation

EFFI-Flex2 is easily fixed to a frame with its T-NUT M6 nuts, see picture below:

Drawings for the standard version

Drawings for the WTR version

Notes: For more drawings visit the corresponding section on the website.

REGULATIONS & ENVIRONMENT

Regulations	CE – UKCA
Environmental directives	RoHS Directives (2011/65/EU, 2015/863/EU and China RoHS) – REACH Regulation – WEEE Regulation
Manufacturing country	Product made in France by Effilux

EU RoHS Directive
The EU RoHS Directive is short for the «Restriction Of use of certain Hazardous Substances in electrical and electronic equipment». The EU RoHS Directive (2011/65/EU) restricts the use of specifics hazardous substances for the new electronic equipment marketed in the EU. The Directive (EU) 2015/863 amending 2011/65/EU was published in 2015 to restrict the use of specific hazardous substances, including six conventional substances, lead (<0.1%), mercury (<0.1%), cadmium (<0.01%), hexavalent chromium (<0.1%), polybrominated biphenyl (PBB) (0.1%) and polybrominated diphenyl ether (PBDE) (<0.1%), as well as four substances (phthalate compounds), bis(2-Ethylhexyl) phthalate (DEHP) (<0.1%), benzyl butyl phthalate (BBP) (<0.1%), dibutyl phthalate (DBP) (<0.1%), diisobutyl phthalate (DIBP) (<0.1%). Our products do not contain the above certain hazardaous substances in excess of the maximum permitted concentration. However, this does not apply if the product falls under the exemption.

China RoHS
China RoHS Directive is formally known as «Management Methods for Restricting Hazardous Substances Used in Electric and Electronic Products», which was implemented on July 1rst, 2016 in China. Same as EU RoHS Directive (2011/65/EU), this regulation restricts the usage of same six substances. This regulation requires electronic information products which are manufactured or imported, and sold in China, to clearly disclose contents of the 6 restricted substances listed below.

WARRANTY

EFFILUX products come with a warranty of 2 years (one year for radiant quantity), starting from EFFILUX shipping date. Any improper use voids the warranty.
Exceptions: UV products (<420nm): 1-year warranty / Chillers: 1-year warranty / Polarizers are excluded from warranty.
For more information, please refer to the warranty information available on Effilux’s website.

CONTACT INFORMATION
Please refer to the specific documentation (datasheet, user manual and drawing) for complementary information. Contents of this document are based on information available as of December-2022 and may be changed without prior notice.

EFFILUX
1, Rue de Terre Neuve
Mini Parc du Verger – Bâtiment E
91940 Les Ulis – FRANCE
Tel: +33 9 72 38 17 80
Fax: +33 9 72 11 21 69
Mail: sales@effilux.fr

Documents / Resources

effilux FLEX2-IP67 LED Light [pdf] User Manual
FLEX2-IP67, FLEX2-IP67 LED Light, LED Light, Light

References

User Manual

effilux FLEX2-IP67 LED Light

GENERAL PRODUCT INFORMATION