ECHO DGK7F Mobile Generators

Specifications
- Generator Models: DGK7, DGK14, DGK15, DGK20/DGK25, DGK36/DGK45, DGK70F, DGK125, DGK180, DGW400
- Filter Kits: 92000Y, 90210Y, 92020Y, 92030Y, 92040Y, 92050Y, 92060Y, 92070Y, 92020Y
Product Usage Instructions
- Product Information:
- The Mobile Generators come with recommended parts lists for different models to ensure peak performance and longevity.
- Service Interval Kits are available to maintain the generator’s performance with filters for oil, fuel, air, fuel/water separator, pre-fuel filter, main fuel filter, fuel pump filter, and DEF filter.
- Service Interval Kits:
- Follow these steps to maintain your generator with the Service Interval Kits:
- Ensure the generator is turned off and cool before starting maintenance.
- Locate the specific filter kit recommended for your generator model.
- Replace the oil, fuel, and air filters according to the kit contents.
- Install the fuel/water separator, pre-fuel filter, main fuel filter, fuel pump filter, and DEF filter as per the instructions.
- Regularly check and replace these filters based on the manufacturer’s recommended service intervals.
- Follow these steps to maintain your generator with the Service Interval Kits:
- Recommended Parts List:
- For specific parts replacement or maintenance tasks, refer to the recommended parts list for your generator model.
FAQs
Q: How often should I replace the filters in my generator?
A: Filters should be replaced based on the manufacturer's recommended service intervals to ensure optimal performance and protection for your generator.
Q: Can I use parts from different models in my generator?
A: It is recommended to use parts specified for your generator model to ensure compatibility and proper functioning.
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Introduction
Thank you for purchasing this ECHO soundproof diesel engine generator.
This manual has been created to ensure safe usage of this generator. Be sure to read this manual before operation. Improper operation/handling of this generator will result in an accident or malfunction.
Handling/Operation of this generator can only be performed by persons who understand the contents of this manual and can handle/operate the generator in a safe manner. Persons who suffer from an illness, are taking medicine or not feeling well such that safe operation would be negatively affected must not operate this generator.
Work performed using this generator and handling/operation of this generator must be in accordance with corresponding laws and regulations based on such laws. Consult with the authorized distributor where this generator was purchased if you have any inquiries regarding the corresponding laws.
Always be sure to include this manual when loaning out this generator and instruct operating personnel to read this manual before operation.
Store this manual in a specified location where it will be secure and available for consulting at any time. Order another copy from the authorized distributor where this generator was purchased if this manual becomes dusty,grimy or torn.
Consult with the authorized distributor where this generator was purchased if you have any inquiries regarding any points related to this generator and manual.
When inquiring about this generator, be sure to provide the model name and serial number.
If disposing of this generator, do so in a manner that is in compliance with laws related to industrial waste. Contact the authorized distributor where the generator was purchased if you have any inquiries regarding proper disposal.
Caution notice ranks in this manual are classified as follows.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not
avoided, can result in death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury and property damage.
< Note > : Other types of cautions and indications.
Note that
CAUTION items can also lead to major accidents under some circumstances if not correctly followed.
All caution notices are important. Be sure to follow all of them.
Safety Instructions
DANGER : Using a generator indoors CAN KILL YOU IN MINUTES
Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
WARNING : EXHAUST GAS POISONING
Do not direct exhaust fumes at bystanders or buildings.
WARNING : ELECTRIC SHOCK
Do not operate the equipment with any doors or covers open.
Always turn all the breakers OFF, place the starter switch in the STOP position and stop the engine before attaching / detaching the load cable to the output receptacle.
Do not insert a pin, wire or other metal object into the electrical outlet.
Do not touch the generator if the generator or casing or your body becomes wet during operation.
Do not touch internal electric parts while the generator is operating.
Be sure to set the starter switch to the stop position and stop the engine before performing frequency switching operation.
WARNING : INJURY
Close all doors and lock them during operation.
Do not open the inspection door when the starter switch is in the AUTO or START position. It may get caught in rotating parts such as cooling fans and fan belt.
Always turn the starter switch to the STOP position and stop the engine, then close and lock OPERATION PANEL DOOR before checking or maintaining the engine.
Use the lifting hook to lift the machines, and do not lift up by using tie downs. Use of such could result in the generator falling.
Do not lift any additional weight such as fuel tanks or trailers.
No persons should be under a suspended generator at all the time.
Always be sure to check that the breakers on load side and switches for any equipment using the generator are at OFF before turning the breaker to ON. Also be sure to advise personnel on the load side that power will be turned on or off before operating the breaker.
Do not modify the equipment and do not operate with parts removed.
CAUTION : EYE/SKIN INJURY
Wear rubber gloves and other protective wear to protect eyes, skin and clothing from the battery fluid which contains diluted sulfuric acid. If the battery fluid contacts eyes or skin, wash out immediately with a sufficient amount of clean water. Be sure to receive medical treatment, especially if the fluid contacts the eyes.
CAUTION : EXPLOSION
Never use or recharge the battery if the fluid level is below the minimum level.
Do not create sparks or bring flame near the battery as it generates flammable gas.
CAUTION : FIRE
Do not carry flammable items (such as fuel, gas and paint) or items that are highly combustible near the generator as the muffler, exhaust gas and other parts become extremely hot.
Position this generator 3 ft. (1 m) or more from walls or other hindrances, and on a level surface.
Do not connect the generator output to indoor wiring.
This generator uses diesel fuel. Always be sure to stop the engine and not bring flames close when inspecting fuel or refueling. Wait until the engine has cooled before performing such procedures.
If fuel spills, always be sure to open the spill containment drain valve and drain off the spilled fuel.
Do not operate the equipment with liquid accumulated in the spill containment.
If fuel or oil leaks, repair the leaking location before operating.
Always be sure to wipe up any spilled fuel or oil.
Allow the generator to cool before covering with the protective cover.
Never allow flame to come close to the generator.
Always make sure that the engine is stopped when working on piping.
After working on the piping, check that there is no fuel leakage.
Absolutely never inspect or perform maintenance to the equipment near fire or other open flame.
CAUTION : ELECTRIC SHOCK
Do not sprinkle water on the equipment and do not use where exposed to rain.
CAUTION : BURNS
Do not touch the engine and surrounding components immediately after stopping the engine as they are still extremely hot.
Do not open the radiator cap immediately after stopping the engine. Doing so will result in hot steam gushing out.
Hot steam gushes out from the coolant sub-tank if the generator overheats. Do not touch the coolant sub-tank.
Always be sure to stop the engine and allow the engine to cool when performing inspection or maintenance of engine oil. Opening the oil level indicator or oil filler cap during operation will result in hot oil gushing out.
CAUTION : INJURY
Always be sure to use lifting hooks when lifting up the generator, and slowly lift it straight up.
Personnel performing lifting work must wear protective gear such as helmets, safety shoes and gloves.
Remove the wood ties if using anchors to secure the generator
Position the generator on a level stable surface so that it cannot slide or move in any manner.
Before starting operation, always be sure to turn off all switches of equipment using the generator and all breakers to OFF.
Do not move the generator during operation.
Do not operate the generator if it has been modified or any parts have been removed.
Securely fix the equipment with rope or similar item so that it cannot move when transporting by truck or other vehicle.
Do not modify the equipment and do not operate with parts removed.
CAUTION : PROPERTY DAMAGE
Do not use the equipment for any improper applications. Improper usage can result in an accident or malfunction.
If using this generator for medical equipment, check before use with the medical equipment manufacturer, doctor, hospital or similar entity.
Check that the generator output setting, output receptacle connection and load power source are consistent.
Cable burnout can occur due to generated heat if the load current exceeds the allowable current of the cable.
The voltage drop between cables is large if the cable is excessively long or thin, resulting in decreased input voltage to equipment using the generator, thereby causing decreased performance, faulty opera tion and malfunction.
Danger /Warning /Caution Label Locations
If danger, warning, or caution labels become damaged and difficult to read, replace with new labels in the indicated locations. Order labels using part number indicated in the parenthesis.
① Warning: Injury (Part no. : X505-007550)
② Warning Caution (Part no. : X505-010910)
③ Warning: Fire (Part no. : X505-007650)
④ Caution: GM SPEC LLC (Part no. : X505-007840)
⑤ EPA Regulation Complied Notice (Part no. : X505-008400)
⑥ Bonnet grounding terminal (Part no. : M704-001400)
⑦ Spill Containment Desorption (Part no. : M707-001350)
⑧ Warning:Proposition 65 Gen (Part no. : X505-010400)
⑨ Warning:Proposition 65 Battery (Part no. : X505-010410)
⑩ Caution (Part no. : X505-010800)
⑪ Warning: Injury (Part no. : X505-010920)
⑫ Caution: No Forks (Part no. : X505-010930)
⑬ Danger: Using a generator・・・(Part no. : X505-011430)

Ambient Conditions
Use this generator in ambient conditions as described below. Failure to provide these conditions can result in problems such as malfunction, insufficient output and reduced durability.
■ Ambient temperature: 5 to 104 °F (-15 to 40 °C)
■ Relative humidity: 85% or less
■ Altitude: 984 ft. (300 m) or less
Applications
Power source for submerged pumps and similar civil engineering equipment
Power source for lighting and similar equipment
Power source for electrical tools and household appliances
CAUTION : PROPERTY/SECONDARY DAMAGE
Do not use for any application other than those listed above.
If using this generator for medical equipment, check before use with the medical equipment manufacturer, doctor, hospital or similar entity.
Part Names
4-1. External View/Part Names


Operation Panel Configuration
① Circuit Breaker ⑩ Fuel Meter
② Voltmeter ⑪ Maintenance Switch
③ Over Crank Indicator ⑫ Display Selector Switch
④ Pilot Lamp ⑬ Starter Switch
⑤
Spill containment Overflow
Warning Indicator
⑭ Voltage Regulator
⑥ Hour Meter ⑮ Available Output Monitor
⑦ Frequency Change Switch ⑯ Remote Start Terminal
⑧ Warning Indicators ⑰ Circuit Breaker
⑨ Tachometer ⑱ Receptacle
Equipment
5-1. Available Output Monitor
The available power generation capacity is shown on the digital display for each output power supply. Use the display selector switch to display the values in the following order: single phase three-wire U-W output, single phase three-wire U-N output, and single phase three-wire
W-N output. When the engine starts, the display always shows the single phase three-wire UW output.
< Note >
Consider the digitally displayed available output as an approximate estimate. Be sure to thoroughly consider the displayed value and the used load capacity when using a load such as a motor with large starting capacity.
If “- -” is displayed for the available output, it means that usage has exceeded the rated capacity. Immediately stop the equipment being used and reduce the load capacity of the equipment.
5-2. Spill Containment
WARNING : INJURY
Do not open the inspection door when the starter switch is in the AUTO or START position. It may get caught in rotating parts such as cooling fans and fan belt.
Always turn the starter switch to the STOP position and stop the engine, then close and lock OPERATION PANEL DOOR before checking or maintaining the engine.
CAUTION : BURNS
Do not touch the engine and surrounding components immediately after stopping the engine as they are still extremely hot.
CAUTION : FIRE
If fuel or oil is leaking, repair the leaking location before operating.
The bed of this generator is equipped with spill containment (structure for preventing leakage of liquid) so that any spilled liquid will not leak to outside of the generator when oil or fuel is spilled. Before starting operation, check if there is accumulated liquid in the spill containment. Flush out any liquid that has accumulated.
(Refer to section “8-4. Checking the Spill Containment” for inspection procedures. ) (Refer to section “10. Inspection/Maintenance (9) Flushing Liquid in Spill Containment” for flushing procedures.)
The generator is equipped with the following in order to prevent liquid from spilling in case you forget to flush the liquid: The operation panel is equipped with an indicator that illuminates when its sensor is triggered as the spill containment capacity accumulated enough liquid to reach the about 3.4 gal. ( 13 liters ).
If the liquid stored in the spill containment exceeds approximately about 11.4 gal. ( 43 liters ) during operation, the SPILL CONTAINMENT overflow warning indicator illuminates, and the engine will be automatically stopped. If this occurs, flush the liquid stored in the spill containment.
(Refer to section “10. Inspection/Maintenance (9) Flushing Liquid in Spill Containment”.)
< Note >
Water can also accumulate in the spill containment due to rain entering into the generator. Accordingly, you should periodically flush liquid accumulated within the generator. However, you should flush water according to the frequency/amount of rainfall.
The types of liquids that can accumulate in the spill containment include oil, fuel, coolant and battery fluid such that it is not possible to distinguish between rainwater and other liquids. Dispose of flushed liquids according to the applicable laws and regulations.
5-3. Warning Indicators
WARNING : INJURY
Do not open the inspection door when the starter switch is in the AUTO or START position. It may get caught in rotating parts such as cooling fans and fan belt.
Always turn the starter switch to the STOP position and stop the engine, then close and lock OPERATION PANEL DOOR before checking or maintaining the engine.
CAUTION : BURNS
Do not touch the engine and surrounding components immediately after stopping the engine as they are still extremely hot.
This generator is equipped with the following warning indicators: BATTERY (insufficient charging), OIL PRESS (engine oil pressure), WATER TEMP (coolant temperature), OVER SPEED (engine overspeed) and SPILL CONTAINMENT (spill containment amount). When the engine starts, all the lamps will light off. Moving the starter switch from STOP to START causes the BATTERY and OIL PRESS warning indicator to illuminate, and all of the indicator lights will go off as the engine starts. An indicator illuminates if a malfunction/fault occurs during operation and the engine automatically stops depending on the fault type (except for SPILL CONTAINMENT).
If the generator automatically stops, move the starter switch to STOP and restart the engine.
Then check the lightning state of each warning indicator at the time of automatic stop, and inspect the abnormal part.
(1) BATTERY (Insufficient Charging) Warning Indicator (Low Battery Voltage) The BATTERY warning indicator illuminates and the engine automatically stops when charging is not possible during operation. If this occurs, contact authorized distributor where the generator was purchased.
< Note >
This battery charging warning indicator cannot detect battery deterioration or insufficient battery fluid. (Refer to section “8-6. Checking the Battery”.)
(2) OIL PRESS (engine oil pressure) Warning Indicator (Low Oil Press.)
CAUTION: BURNS
Always be sure to stop the engine and allow the engine to cool when performing inspection or maintenance of engine oil. Opening the oil level indicator or oil filler cap during operation will result in hot oil gushing out.
If the engine oil pressure drops below 14 psi (0.98 x 100 kPa) during operation, the OIL PRESS warning indicator illuminates and the engine will be automatically stopped. If this occurs, check the engine oil level and add engine oil until it reaches the maximum level.
< Note >
This oil pressure warning indicator cannot detect oil deterioration. Change the engine oil periodically. (Refer to section “8-1. Checking Engine Oil”.)
Transport Installation
6-1. Transport Procedures
WARNING : INJURY
Do not lift up the unit using tie down. Use of such could result in the generator falling.
No persons should be under a lifted generator at all time.
CAUTION : INJURY
Always be sure to use lifting hooks when lifting up the generator, and raise it slowly at a completely vertical angle.
Personnel performing lifting work must wear protective gears such as helmets, safety shoes and gloves.
Do not move the generator during operation.
When transporting this generator, tie rope to the left and right tie downs, and securely fix the generator.
(1) Lifting Procedures
Always be sure to use lifting hooks when lifting up the generator, and raise it slowly at a completely vertical angle.
(2) Transport
When transporting this generator, tie rope to the left and right tie downs, and securely fix the generator.
< Note >
Handle this generator with great care when raising, lowering and transporting. Rough handling of generator can result in damage or malfunction.
Documents / Resources
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ECHO DGK7F Mobile Generators [pdf] Installation Guide DGK7F, DGK14F, DGK15F, DGK20FS, DGK25F, DGK36FS, DGK70F, DGK125, DGK180, DGW400, DGK7F Mobile Generators, DGK7F, Mobile Generators, Generators |

