e-Shock CU02 Connectivity Unit User Manual

e-Shock CU02 Connectivity Unit

Usage Instructions

• This section will contain detailed instructions on how to install, configure, and operate the CU02 unit.
• Please refer to the full manual for specific wiring diagrams and software setup procedures.
• The CU02 is designed for remote connectivity, enhanced Bluetooth connectivity, multimedia data stream handling, and data exchange/notifications via OEM’s Cloud Data Storage.
• Ensure proper installation according to the technical drawings and positioning guidelines provided in the full document.

Introduction

Purpose

• The CU02 is an e-Shock telematic control unit, specifically designed to offer remote connectivity, enhanced Bluetooth connectivity, the capability to handle multimedia data stream and support for data exchange and notifications through the OEM’s Cloud Data Storage.
• The CU02 will target applications in motorcycles, off-highway vehicles, and automotive OEMs.
• This document summarizes all the main technical specifications of the CU02 device that are useful to the user and to the OEM operator, providing a summary of product interfaces and all the installation requirements.

Standards

Table 1 Standards

Acronyms

Table 2 Acronyms

Technical specifications

ECU Manual – Technical specifications

• The main technical characteristics of the CU02 ECU, depending on product variants, are listed here:

CERTIFICATIONS	CU02-Mini	CU02-Mid	CU02-Maxi / CU02-MaxiEXTGPS
E-Mark	Yes
Safety	According to EN 62368-1
EMC	According to EN 301 489-1/-17/-19/-52
EMF	According to EN 62311
Radio Certifications	Wi-Fi 2.4GHz, BT, LTE & GNSS CE (RED Directive 2014/53/EU), UKCA, FCC, and ISED
Vibration resistance	According to ISO 16750-3 Par. 4.1.2.4 and the following table
Shock resistance	According to ISO 16750-3 Par. 4.2.2 and the following table

Humidity resistance	According to EN 60068-2-30 (2 cycles 12+12h)
Salt spray resistance	According to EN 60068-2-11 (168h)
IP rating	According to EN 62529, with an IP65 rating

Table 3 CU02 Technical Features

• All components with the exception of the battery, are dimensioned for the industrial range -40 °C to +85 °C

Dimension

External ECU dimensions

• The external dimension of the ECU for all variants is shown below:

External Antenna

• The external antenna used and needed only for CU02-MaxiEXTGPS (p/n 800-007-004) is the p/n ANTDOM-05-01-WPM by Invented Systems. Its dimensions are as reported in the following picture:

ECU pinout

• For each variant, in the next sections, you can find the connectors’ pinout and cables specification.

ECU MINI

• Connector A:

• JST 06T-JWPF-VSLE-D

Table 4 – ECU Mini connector A pinout

Cable:

• 5 channels AWG 24
• -40°C ~ 105°C
• UL Style 20387
• External diameter 5,59 mm
• Length: 15 cm

ECU MID
Connector A:

• JST 06T-JWPF-VSLE-D

Table 5 – ECU Mid connector A pinout
Connector B:

• JST JWPF 4P-FEMALE

Table 6 – ECU Mid connector B pinout
Cable:

• 9 channels AWG 26
• -50°C ~ 90°C
• UL Style 21959
• External diameter 5,87mm
• Length: 15cm

ECU MAXI
Connector A:

• JST 06T-JWPF-VSLE-D

Table 7 – ECU Maxi connector A pinout
Connector C:

• JST JWPF 8P-FEMALE

Table 8 – ECU Maxi connector C pinout
Cable:

• 15 channels AWG 26
• -35°C ~ 105°C
• UL style 2464
• External diameter: 6,3mm
• Length: 15cm

Installation and Safety Requirements

ECU Manual – Installation and Safety Requirements
ECU installation guidelines

• To grant the correct behaviour of the connectivity unit CU02 and to respect technical and safety requirements, CU02 shall be installed on the vehicle following the instructions below:

Distance from other ECUs:

• The device must be installed at a minimum distance of 20cm from any other ECU equipped with radio communication (i.e., Bluetooth modules, Wi-Fi, or other transmitting devices).
• It is recommended, even if not strictly mandatory/necessary, to grant a minimum distance of 20cm also from non-radio ECUs, which could potentially disturb the correct CU02 functioning (i.e., control units for electronic actuation or powertrain management).

Positioning with respect to metallic surfaces or shielding materials:

• The device’s upper surface (surface marked with 1 or 2 in the picture, depending on how the device is installed on the vehicle) must be free of shielding surfaces such as metal or carbon, to grant a good sky view to optimize GPS performances and radio communication.

• The device’s lower surface (so the opposite surface of 1 or 2, depending on device installation) can be installed upon metal or conductive parts. This could benefit the CU02 both in terms of heating dissipation and GPS performances, assuming that the upper surface is exposed to open sky like stated before.

Moreover, since the device has an embedded Lithium Battery
These requirements are mandatory to grant an optimal behaviour of the CU02 device and to grant conformity to radio standards and operational needs.
It is highly recommended to execute performance tests before freezing the device installation position on the vehicle.

FCC Statement

FCC radio installation notes
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause undesired operation.

The device model CU02-Mini (p/n 800-007-001) contains:

• FCC ID: XPYUBX22EL01 IC:8595A-UBX22EL01
• The device models CU02-Mid, CU02-Maxi and CU02-MaxiEXTGPS (p/n 800-007-002, 800-007-003 and 800-007-004) contain:
• FCC ID: 2BOUM-CU02 FCC ID: XPYUBX22EL01 IC: 33848-CU02 IC:8595A-UBX22EL01
• Responsible party’s contact located in the United States:
• Company Name: +1 Compliance LLC
• Physical U.S. Company Address: 2113 Huron Circle, Denton, Texas 76210 USAFRN: 0033497389
• Agent name: Benjamin W. Tidwell
• Agent Email Address: contact@1compliant.com

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

This product complies with FCC and ISED radiation exposure limits set forth for an uncontrolled environment. The antenna should be installed and operated with a minimum distance of 20 cm between the radiator and your body. This device and its antenna(s) must not be co-located or operating in conjunction with any other antenna or transmitter except in accordance with FCC multi-transmitter product procedures.
This radio transmitter has been approved to operate with the antenna types listed below, with the maximum permissible gain indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated, are strictly prohibited for use with this device.

Quectel type YFCA002AA

Murata type 1DX: 0.6 dBi (max)

IC/ISED radio installation notes

• Responsible party’s contact located in Canada:
• Company Name: Canadian Certification Consulting Inc.
• Company Number1: 10842A
• Company Address: 2210 Horizon Drive, Suite 17, West Kelowna, BC, V1Z 3L4, Canada
• Contact Name: Jon Hughes
• Phone Number: 1-250-575-1719
• Email: info@can-cert.com

This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt RSS(s). Operation is subject to the following two conditions:

1. This device may not cause interference.
2. This device must accept any interference, including interference that may cause undesired operation of the device.

ICES-003 Class B Notice – Avis NMB-003 Classe B: This Class B digital device complies with Canadian ICES-003.
This radio transmitter has been approved by Innovation, Science and Economic Development Canada to operate with the antenna types listed in the ISED filing, with the maximum permissible gain indicated. Antenna types not included in that list that have a gain greater than the maximum gain indicated for any type listed are strictly prohibited for use with this device.
List of approved antennas:

Quectel type YFCA002AA

Murata type 1DX: 0.6 dBi (max)

This product complies with ISED radiation exposure limits set forth for an uncontrolled environment. The antenna should be installed and operated with a minimum distance of 20 cm between the radiator and your body.
This device and its antenna(s) must not be co-located or operating in conjunction with any other antenna or transmitter except in accordance with ISED multi-transmitter product procedures.

CONNECTIVITY UNIT “CU02” USER MANUAL

This document contains e-Shock proprietary and/or confidential information. By receiving this document, the recipient agrees that this document and the information contained therein will be held in confidence and in trust. No part of this document may be copied, reprinted, or reproduced in any material form or electronically, whether wholly or in part, and no information contained herein may be used or disclosed to third parties, unless under a previous written agreement with e-Shock setting forth relevant terms and conditions.

Troubleshooting

This section will guide you on common issues and their resolutions. For complex problems, please contact e-Shock support.

• Connectivity Issues: Check power supply and antenna connections. Ensure the unit is within range of the network or Bluetooth device.
• Data Transfer Problems: Verify connection to the OEM’s Cloud Data Storage. Check network status.
• Unit Not Powering On: Confirm the power source is connected correctly and providing the specified voltage.

FAQs

• Q: What are the different variants of the CU02?
  • A: The CU02 is available in four variants: CU02 MINI, CU02 MID, CU02 MAXI, and CU02 MAXI EXT GPS.
• Q: What applications is the CU02 designed for?
  • A: The CU02 is designed for applications in motorcycles, off-highway vehicles, and automotive OEMs.
• Q: Where can I find technical drawings for the CU02?
  • A: Technical drawings, such as Figure 8 (CU02 Technical drawing) and Figure 9 (CU02-MaxiEXTGPS external antenna drawing), are available in the full user manual.
• Q: What standards does the CU02 comply with?
  • A: The CU02 complies with ISO 16750-3 (Road Vehicles – Environmental conditions and testing for electronic equipment).