Danfoss Type DCR Shell Filter Drier

Danfoss Type DCR Shell Filter Drier

Filter drier, shell

Refrigerants:

DCR Standard (A1, Group 2)
R1233zd, R134a, R407A, R407C, R407F, R407H, R410A, R422B,
R422D, R448A, R449A, R449B, R450A, R452A, R513A, R515B, etc.

For other refrigerants, please contact Danfoss representative.

Media Temperature: -40 – 70 °C / -40 – 160 °F

DCR/H (A2L, Group 1) – UL listed, for American market use only

R1234yf, R1234ze, R32, R444B, R452B, R454A, R454B, R454C, R455A, R457A, R516A, etc.

*Also compatible with DCR Standard Refrigerants.

DCRE (A3, A2L, Group 1) – PED approved

R1234yf, R1234ze, R32, R444B, R452B, R454A, R454B, R454C, R455A, R457A, R516A, R290, R600a, etc.

*Also compatible with DCR Standard Refrigerants.

Design

Pos Description
1 Plug for cover
2 Bolts for cover
3 Top cover
4 Spring
5 Top cover gasket
6 Wing nut (DCR) / Bolt (DCRE)
7 Lock washer
8 Top plate
9 Core felt gasket
10 Solid core
11 Core holder felt gasket
12 Core plate
13 Distance rod
14 Wire Mesh
15 Core holder
16 Hex Socket Head Screw
17 Shell

DCR and DCR/H

Design

DCR E 

Design

Inner taper of core always facing towards filter outlet. This apply for all DCR Families.

Installation

Installation

Type L minimum Maximum working pressure PS / MWP [bar] / [psig]
[mm] [in]
DCR 048 DCR/H 170 7 46 / 667
DCR 096 DCR/H 310 13 46 / 667
DCR 144 DCR/H 310 13 35 / 507 1 )
46 / 667 2 )
DCR 192 DCR/H 310 13 28 / 406 1 )
40 / 580 2 )
DCRE 048 170 7 50 / 725
  1. For usage with strainer or as a receiver application
  2. For “drier” application using all the permissible cores

Symbol “The DCRE can only be use for A2L when the solid core is placed. DCRE is not allowed to be used as receiver.”

Brazing

Symbol Keep flames away from body

Brazing

Connector type Brazing material
Copper Min. 5 % Ag
Steel Silver-flo 55 + Easy-flow flux

Welding

Welding

Customer best practice will still be needed:

  • Use wet wrap when installing.
  • Braze the joints.
  • Let them cool down.
  • Clean the brazing /welding area after the installation (remove remaining flux with a brush).
  • This is an important operation and needs to be done with great care to remove all remaining flux.
  • Paint / Anti-corrosive needs to cover all open steel parts, areas where the black original paint has been burnt due to brazing and at least 3 cm approx of the copper.
  • Paint the joints twice.

Symbol Do not install gasket before soldering.

Note: Confirm correct top cover Gasket is selected.

There are 2 gaskets:

  • DCR and DCR/H
  • DCRE

Recommendation:

Apply a small amount of oil to the gasket before assembly.
Preferably synthetic POE or PVE oil, although any general-purpose oil can be used.

Gasket

Gasket

Note: Do not reuse the gasket

How to tighten the bolts

DCR & DCRE DCR/H
How to tighten the bolts

Optional Plug, recommended tightening torque:

Plug: 1/4” NPT: 50 Nm / 36.87 ft-lb applying 2 to 3 wraps of teflon tape.

The torque values mentioned only apply to bolts supplied by Danfoss.

DCR M8-1.5 x 35mm A2-70 Hex head DCRE M10-1.5 x 40mm A2-70 Hex head DCR/H M8-1.5 x 35mm G12.9 Socket head
Step 1

How to tighten the bolts
Finger tighten all bolts

Step 2 3 Nm / 2.21 ft lb 5 Nm / 3.69 ft lb 4 Nm / 2.95 ft lb
Step 3 10 Nm / 7.37 ft lb 20 Nm / 14.75 ft lb 13 Nm / 9.59 ft lb
Step 4 20 Nm / 14.75 ft lb 35 Nm / 25.81 ft lb 25 Nm / 18.44 ft lb
Step 5 28 Nm / 20.65 ft lb 50 Nm / 36.88 ft lb 35 Nm / 25.81 ft lb

* Each step must be applied following the sequence of the image.

Customer Support

© Danfoss | Climate Solutions | 2024.05 AN164986434975en-000702 | 1
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Documents / Resources

Danfoss Type DCR Shell Filter Drier [pdf] Installation Guide
Type DCR, Type DCR Shell Filter Drier, Shell Filter Drier, Filter Drier, Drier

References

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