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Danfoss KP 7ABS,KP 7BS Pressure Switch

Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-product

Specifications

  • Product Name: Pressure switch KP 7ABS and KP 7BS
  • Refrigerants: R22, R134a, R404A, R407A, R407C, R407F, R422B, R422D, R449A, R450A, R452A, R507A, R513A, R717
  • Enclosure: IP30 (VDE)
  • Contact Load: Max. start current = 112 A, 380 V
  • Short Circuit Protection: Fuse 16 Amp

PRESSURE SWITCH

Tested and approved TÜV (Technischer Überwachungs Verein) in accordance with EN 12263

  • B = Druckbegrenzer (Pressure switch with external reset) S = Sicherheitedruckbegrenzer
  • (Pressure switch with internal reset)

In compliance with EN 12263, a rupture of the high-pressure bellows in the switch will stop the refrigeration plant compressor. It will not be possible to restart the compressor until the pressure switch has been replaced. A rupture of the outer bellows will cause the break pressure of the switch to fall approximately. 3 bar under the set value. This means that the switch will break at normal condensing pressure, i.e. a „fail safe“ function is ensured. The B side can be reset with the external button when the pressure has fallen approx. 4 bar under the set stop pressure. The S side can be reset with the internal button when the pressure has fallen approximately. 4 bar under the set stop pressure.

Fig. 1

Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-1

  • 1. Range spindle, S-side
  • 3. Main arm
  • 5. Range spindle, B-side
  • 15. Cable entry
  • 18. Locking plate
  • 19. Arm

TECHNICAL DATA

  • Permissible ambient temperature -25 – 65 °C (80 °C for max. 2 h)
  • Range: 8 – 32 bar (pe)
  • Relative humidity: 30 – 98%
  • Vibration resistance: 4 g (10 – 1000 Hz)
  • Max.. permissible test pressure: 35 bar (pe)
  • Max.. working pressure: 35 bar (pe)
  • Max. working pressure *KP7BS : 32 bar (pe)

Enclosure
In accordance with EN 60529: IP30 (VDE). It is assumed that the switch will be mounted on a smooth panel or bracket. The bracket must be positioned on the unit so that all clear holes are covered. See fig. 13.

Contact load
See the S scale in the switch. Max. start current = 112 A, 380 V. Short circuit protection: Fuse 16 Amp. Application in accordance with ULrequirements:

  • 120 V AC; 16 FLA, 96 LRA
  • 240 V AC; 8 FLA, 48 LRA
  • 240 V DC; 12 W pilot duty

FITTING

The KP 7BS is fitted with a damping orifice.It is therefore not usually necessary to use damping coils. The KP 7BS is connected with 1/4 in. copper tube.

Figs. 2 and 3
As far as possible, position the switch above the plant piping system. A mounting bracket can be supplied. See fig. 12. Avoid connection in or near liquid pockets.Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-2 Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-3

Fig. 4
When tightening or loosening the flare coupling, hold the connector steady by applying a counterforce.Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-4

CAUTION!

  • Disconnect power supply before wiring connections are made or service to avoid possible electrical shock or damage to equipment.
  • Do never touch live parts with your fingers or with any tool.

ELECTRICAL CONNECTION

Fig. 5
The switch is equipped with a cable entry for 6 – 14 mm cable (15, fig. 1). This Pg 13.5 entry can be obtained as an accessory (fig. 14). Use terminals B and C. The order in which they are used is not important. Terminal A must not be used.Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-5

TESTING

Fig. 6
S side Tilt the main arm (3). At the same time operate the internal RESET buttonDanfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-6

Fig. 7
B side Tilt the arm (19) with, for example, a screw-driver. At the same time operate the external RESET button. Be careful not to damage the bellows with the screwdriver!Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-10

NOTE! Use only the methods shown when testing. The contact system must never be activated with a screwdriver or similar tool.

SETTING

Fig. 8
Set the stop pressure on the STOP scales. Check the set pressure with a pressure gauge. Set the S side 2 – 3 bar higher than the B side. The differential is fixed at approx. 4 bar. The compressor motor can be restarted after stop by pressing the RESET buttons. Restart is possible only when the pressure has fallen approx. 4 bar under the set stop pressure.Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-7

Fig. 9
Setting an example. Required stop pressure = 13 bar (pe), Differential = 4 bar. The compressor can be restarted when the pressure has fallen to 13 – 4 = 9 bar. Set the required stop pressure.Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-11

Fig. 10
Locking the setting. The range spindles can be locked with the locking plates.Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-12

Fig. 11
Locking and sealing.Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-8

ACCESSORIES

Fig. 12
Two types of mounting brackets (wall bracket and angle bracket) complete with screws and washers can be supplied.Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-9

Fig. 13
Positioning the angle bracket.Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-13

Fig. 14
Pg 13.5 screwed cable entry with special nut. To be ordered separately. For use with 6 – 14 mm cable. With 8 – 16 mm cable use a standard Pg 16 screwed cable entry.Danfoss-KP-7ABS-KP-7BS-Pressure-Switch-fig-14

FAQs

Q: What refrigerants are approved for use with the KP 7ABS and KP 7BS pressure switches?
A: Approved refrigerants include R22, R134a, R404A, R407A, R407C, R407F, R422B, R422D, R449A, R450A, R452A, R507A, R513A, and R717. For a complete list, refer to http://products.danfoss.com/all-products/ (only for KP7ABS).

Q: What is the maximum start current and short circuit protection for the pressure switch?
A: The maximum start current is 112 A at 380 V with short circuit protection provided by a 16-Amp fuse.

Documents / Resources

Danfoss KP 7ABS,KP 7BS Pressure Switch [pdf] Installation Guide
KP 7ABS, KP 7BS, KP 7ABS KP 7BS Pressure Switch, KP 7ABS KP 7BS, Pressure Switch, Switch

References

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