Danfoss AK-CC 250A Electronic Controller Installation Guide

AK-CC 250A Electronic Controller

Product Information

Specifications:

  • Model: AK-CC 250A
  • Power: 2.5 VA
  • Input Voltage: 10 V < U < 256 V
  • Certifications: CE (250 V a.c.), UL (240 V a.c.)
  • Relay Ratings:
    • DO1. Refrigeration: 8 (6) A, 10 A Resistive 5FLA, 30LRA
    • DO2. Defrost: 8 (6) A, 10 A Resistive 5FLA, 30LRA
    • DO3. Fan or refrigeration: 6 (3) A, 6 A Resistive 3FLA, 18LRA
      131 VA Pilot duty
    • DO4. Alarm, light, rail heat or hot gas defrost: 4 (1) A, 4 A
      Resistive Min. 100 mA 131 VA Pilot duty

Product Usage Instructions

Setting Up:

  1. Open parameter r12 and stop the regulation.
  2. Open parameter o06 and set the used sensor type.
  3. Select electric connection based on the drawings on page
    2.
  4. Open parameter o61 and set the electric connection number in
    it.
  5. Select one of the preset settings from the table on the
    right-hand side.
  6. Open parameter o62 and set the number for the array of
    presettings.
  7. Open parameter r12 and start the regulation.
  8. Review factory settings and make necessary changes in
    respective parameters.
  9. If using a network:
    • Set the address in o03.
    • Start scan function in the system unit.

Auxiliary Table for Settings (Quick-setup):

Preset settings (o62) Defrost stop on time Case
1 100% Defrost stop on S5

Parameters Function Codes:

  • r01: Normal operation Temperature (set point)
  • r02: Max. limitation of set point setting
  • r03: Min. limitation of set point setting

Frequently Asked Questions (FAQ)

Q: What are the relay ratings for DO1 and DO2?

A: DO1 and DO2 are 16 A relays with ratings of 8 (6) A and 10 A
Resistive 5FLA, 30LRA.

Q: How to set up data communication using MOD-BUS?

A: To set up data communication using MOD-BUS, refer to the
instructions provided in the manual under section “Data
communication MOD-BUS: 06-2015 RI8PG302.”

INSTRUCTIONS
AK-CC 250A

tamb = 0 – +55°C 230 V a.c. 50/60 Hz

2.5 VA

10 V < U < 256 V

CE (250 V a.c.)

UL *** (240 V a.c.)

DO1. Refrigeration *

8 (6) A

10 A Resistive 5FLA, 30LRA

DO2. Defrost *

8 (6) A

10 A Resistive 5FLA, 30LRA

DO3. Fan or refrigeration 2 *

6 (3) A

6 A Resistive 3FLA, 18LRA 131 VA Pilot duty

DO4. Alarm, light, rail heat 4 (1) A

4 A Resistive

or hotgas defrost *

Min. 100 mA**

131 VA Pilot duty

* DO1 and DO2 are 16 A relays. DO3 and DO4 are 8 A relays. Max. load must be keept.

** Gold plating ensures make function with small contact loads

*** UL-approval based on 30000 couplings

Coordinated defrost

Pt /PTC sensors See page 6.
Data communication MOD-BUS:

06-2015

RI8PG302

No Function

o61 — Electrical connections

1

*)

2

*)

Danfoss 84B2429.13

Danfoss 84B2428.12

Danfoss 84B2430.13

3

*)

4

*)

5

*)

6

*)

7

*)

8

*)

9

*)

10

*)

! ! !
2

*) DI1, DI2:

AU: Guld, Gold, Or, Oro l = max. 15 m

Instructions RI8PG302 © Danfoss 06/2015

AK-CC 250A

English

Setting:

1 Open parameter r12 and stop the regulation
2 Open parameter o06 and set the used sensor type
3 Select electric connection based on the drawings on page 2
4 Open parameter o61 and set the electric connection number in it
5 Now select one of the preset settings from the table on the right-hand side
6 Open parameter o62 and set the number for the array of presettings
7 Open parameter r12 and start the regulation
8 Go through the survey of factory settings. Make any necessary changes in the respective parameters.
9 For network. a. Set the address in o03 b. Start scan function in the system unit.

Auxiliary table for settings (quick-setup)

Defrost stop on
time

Case
Defrost stop on S5

Preset settings (o62)

1

2

3

Temperature (SP) Max. temp. setting (r02) Min. temp. setting (r03) Sensor signal for thermostat. S4% (r15) Alarm limit high (A13) Alarm limit low (A14) Sensor signal for alarm funct.S4% (A36) Interval between defrost (d03) Defrost sensor: 0=time, 1=S5, 2=S4 (d10) DI1 config. (o02) Sensor signal for display view S4% (017)

4°C

2°C

-24°C

6°C

4°C

-22°C

2°C

0°C

-26°C

100%

10°C

8°C

-15°C

-5°C

-5°C

-30°C

100%

6 h

6h

12h

0

1

1

Case cleaning =10

100%

Room

Defrost stop on
time
4

Defrost stop on S5

5

6

6°C

3°C

-22°C

8°C

5°C

-20°C

4°C

1°C

-24°C

0%

10°C

8°C

-15°C

0°C

0°C

-30°C

0%

8h

8h

12h

0

1

1

Door function =3

0%

Array 1-6: The settings in the grey fields will be changed

Parameters

Function

Codes 1

Normal operation

Temperature (set point)

Thermostat

Differential

*** r01

Max. limitation of stepson setting

*** r02

Min. limitation of set point setting

*** r03

Adjustment of temperature indication

r04

Temperature unit (°C/°F)

r05

Correction of the signal from S4

r09

Correction of the signal from S3

r10

Manual service, stop regulation, start regulation (-1, 0, 1)

r12

Displacement of reference during night operation

r13

Definition and weighting, if applicable, of thermostat sensors

r15

– S4% (100%=S4, 0%=S3)

The heating function is started a number of degrees below the

r36

thermostats cutout temperature

Activation of reference displacement r40

r39

Value of reference displacement (activate via r39 or DI)

r40

Alarm

Delay for temperature alarm

A03

Delay for door alarm

*** A04

Delay for temperature alarm after defrost

A12

High alarm limit

*** A13

Low alarm limit

*** A14

Alarm delay DI1

A27

Alarm delay DI2

A28

Signal for alarm thermostat. S4% (100%=S4, 0%=S3)

A36

Compressor

Min. ON-time

c01

Min. OFF-time

c02

Time delay for cutin of comp.2

c05

Compressor relay 1 must cutin and out inversely

c30

(NC-function)

Defrost

Defrost method (none/EL/GAS/BRINE)

d01

Defrost stop temperature

d02

Interval between defrost starts

d03

Max. defrost duration

d04

Displacement of time on cutin of defrost at start-up

d05

Drip off time

d06

Delay for fan start after defrost

d07

Fan start temperature

d08

Fan cutin during defrost

d09

0: Stopped

1: Running

2: Running during pump down and defrost

Defrost sensor (0=time, 1=S5, 2=S4)

d10

Pump down delay

d16

Drain delay

d17

Max. aggregate refrigeration time between two defrosts

d18

Defrost on demand – S5 temperature’s permitted variation dur-

d19

ing frost build-up. On central plant choose 20 K (=off )

Delay of hot gas injection

d23

EL-diagram number (page 2)

Min.-

2 3 4 5 6 7 8 9 10 value

Max.- Factory Actual value setting setting

-50.0°C 50.0°C 2.0°C

0.0 K -49.0°C -50.0°C -20.0 K
°C -10.0 K -10.0 K
-1 -10.0 K
0%

20.0K 50°C 49.0°C 20.0 K
°F +10.0 K +10.0 K
1 10.0 K 100%

2.0 K 50.0°C -50.0°C 0.0 K
°C 0.0 K 0.0 K
0 0.0 K 100%

-15.0 K -3.0 K -15.0 K

OFF

ON

-50.0 K 50.0 K

OFF 0.0 K

0 min 0 min 0 min -50.0°C -50.0°C 0 min 0 min
0%

240 min 240 min 240 min 50.0°C 50.0°C 240 min 240 min
100%

30 min 60 min 90 min 8.0°C -30.0°C 30 min 30 min 100%

0 min 0 min 0 sec
0 OFF

30 min 30 min 999 sec
1 ON

0 min 0 min 0 sec
0 OFF

no 0.0°C 0 hours 0 min 0 min 0 min 0 min -15.0°C
0

bri 25.0°C 48 hours 180 min 240 min 60 min 60 min 0.0°C
2

EL 6.0°C 8 hours 45 min 0 min 0 min 0 min -5.0°C
1

0 0 min 0 min 0 hours 0.0 K

2 60 min 60 min 48 hours 20.0 k

0 0 min 0 min 0 hours 20.0 K

0 min 60 min 0 min

AK-CC 250A

Instructions RI8PG302 © Danfoss 06/2015

3

1 2 3 4 5 6 7 8 9 10

Fan

Fan stop at cutout compressor

F01

no

yes

no

Delay of fan stop

F02

0 min 30 min 0 min

Fan stop temperature (S5)

F04

-50.0°C 50.0°C 50.0°C

HACCP

Actual temperature measurement for the HACCP function

h01

Last registered peak temperature

h10

Selection of function and sensor for the HACCP function. 0 = no

h11

0

2

0

HACCP function. 1 = S4 used (maybe also S3). 2 = S5 used

Alarm limit for the HACCP function

h12

-50.0°C 50.0°C 8.0°C

Time delay for the HACCP alarm

h13

0 min. 240 min. 30 min.

Select signal for the HACCP function. S4% (100% = S4, 0% = S3)

h14

0%

100% 100%

Real time clock

Six start times for defrost.

t01-t06

0 hours 23 hours 0 hours

Setting of hours.

0=OFF

Six start times for defrost.

t11-t16

0 min 59 min 0 min

Setting of minutes.

0=OFF

Clock – Setting of hours

*** t07

0 hours 23 hours 0 hours

Clock – Setting of minute

*** t08

0 min 59 min 0 min

Clock – Setting of date

*** t45

1

31

1

Clock – Setting of month

*** t46

1

12

1

Clock – Setting of year

*** t47

0

99

0

Miscellaneous

Delay of output signals after start-up

o01

0 s

600 s

5 s

Input signal on DI1. Function:

o02

1

11

0

0=not used. 1=status on DI1. 2=door function with alarm when

open. 3=door alarm when open. 4=defrost start (pulse-pres-

sure). 5=ext.main switch. 6=night operation 7=change refer-

ence (activate r40). 8=alarm function when closed. 9=alarm

function when open. 10=case cleaning (pulse pressure).

11=forced cooling at hot gas defrost.

Network address (0=off )

o03

0

240

0

Access code 1 (all settings)

o05

0

100

0

Used sensor type. See page 6.

o06

Pt

P02

Pt

Pt: Pt 1000 @ 0°C

P01: PTC 1000 (nominal 990 ) = EKS 111

P02: PTC 1000 @ 25°C (nominal 1000 )

Display step = 0.5 (normal 0.1 at Pt sensor)

o15

no

yes

no

Max hold time after coordinated defrost

o16

0 min 60 min 20

Select signal for display view. S4% (100%=S4, 0%=S3)

o17

0%

100% 100%

Input signal on DI2. Function:

o37

0

12

0

(0=not used. 1=status on DI2. 2=door function with alarm when

open. 3=door alarm when open. 4=defrost start (pulse-pres-

sure). 5=ext. main switch 6=night operation 7=change refer-

ence (activate r40). 8=alarm function when closed. 9=alarm

function when open. 10=case cleaning (pulse pressure).

11=forced cooling at hot gas defrost.). 12=coordinated defrost)

Configuration of light function (relay 4)

o38

1

3

1

1=ON during day operation. 2=ON / OFF via data communica-

tion. 3=ON follows the DI-function, when DI is selected to door

function or to door alarm

Activation of light relay (only if o38=2)

o39

OFF

ON

OFF

Rail heat On time during day operations

o41

0%

100%

0

Rail heat On time during night operations

o42

0%

100%

0

Rail heat period time (On time + Off time)

o43

6 min 60 min 10 min

Case cleaning. 0=no case cleaning. 1=Fans only. 2=All output *** o46

0

2

0

Off.

Selection of EL diagram. See overview page 2

* o61*

1

10

1

Download a set of predetermined settings. See overview

* o62*

0

6

0

previous page.

Access code 2 (partly access)

*** o64

0

100

0

Save the controllers present settings to the programming key.

o65

0

25

0

Select your own number.

Load a set of settings from the programming key (previously

o66*

0

25

0

saved via o65 function)

Replace the controllers factory settings with the present set-

o67

OFF

On

OFF

tings

Service

Status codes are shown on page 5

S0-S33

Temperature measured with S5 sensor

*** u09

Status on DI1 input. on/1=closed

u10

Temperature measured with S3 sensor

*** u12

Status on night operation (on or off ) 1=closed

*** u13

Temperature measured with S4 sensor

*** u16

Thermostat temperature

u17

Read the present regulation reference

u28

Status on DI2 output. on/1=closed

u37

Temperature shown on display

u56

Measured temperature for alarm thermostat

u57

Status on relay for cooling

** u58

Status on relay for fan

** u59

4

Instructions RI8PG302 © Danfoss 06/2015

AK-CC 250A

Status on relay for defrost Status on relay for rail heat Status on relay for alarm Status on relay for light Status on relay for valve in suction line Status on relay for compressor 2

** u60 ** u61 ** u62 ** u63 ** u64 ** u67

*) Can only be set when regulation is stopped (r12=0) **) Can be controlled manually, but only when r12=-1 ***) With access code 2 the access to these menus will be limited

Factory settings are indicated for standard units. Other code numbers have customized settings.

Fault code display

E 1

Fault in controller

E 6

Change battery + check clock

E 25 S3 sensor error

E 26 S4 sensor error

E 27 S5 sensor error

Alarm code display A 1 High temperature alarm A 2 Low temperature alarm A 4 Door alarm A 5 Max. Hold time A 15 DI 1 alarm A 16 DI 2 alarm A 45 Standby mode A 59 Case cleaning A 60 HACCP alarm

SW = 2.3x

Status code display

S0

Regulating

S 1

Waiting for end of the coordinated defrost

S 2

ON-time Compressor

S 3

OFF-time Compressor

S 4

Drip-off time

S 10 Refrigeration stopped by main switch

S 11 Refrigeration stopped by thermostat

S 14 Defrost sequence. Defrosting

S 15 Defrost sequence. Fan delay

S 17 Door open (open DI input)

S 20 Emergency cooling

S 25 Manual control of outputs

S 29 Case cleaning

S 30 Forced cooling

S 32 Delay of output at start-up

S33 Heat function r36 is active

non The defrost temperature cannot be dis-

played. There is stop based on time

-d-

Defrost in progress

PS

Password required

The buttons

Set menu 1. Push the upper button until a parameter
r01 is shown 2. Push the upper or the lower button and
find that parameter you want to change 3. Push the middle button until the
parameter value is shown 4. Push the upper or the lower button and
select the new value 5. Push the middle button again to enter
the value.
Cutout alarm relay / receipt alarm/see alarm code · Push short the upper button

Set temperature 1. Push the middle button until the
temperature value is shown 2. Push the upper or the lower button and
select the new value 3. Push the middle button to select the
setting.
Reading the temperature at defrost sensor · Push briefly the lower button
Manuel start or stop of a defrost · Push the lower button for four seconds.
(Though not for application 4).
See HACCP registration 1. Give the middle button a long push until
h01 appears 2. Select required h01-h10 3. See value by giving the middle button a
short push

AK-CC 250A

Instructions RI8PG302 © Danfoss 06/2015

LED Light emitting diode = refrigeration = defrost = fan running Flashes fast at alarm
HACCP HACCP function is active
5

Sensor overview

o06 Pt: Pt 1000 @ 0°C (AKS 11, AKS 12, AKS 21) P01: PTC 1000 (nominal 990 ) = EKS 111 P02: PTC 1000 @ 25°C (nominal 1000 )

Pt 1000 @ 0°C

PTC 1000 PTC 1000 @ 25°C

AKS 11, AKS 12, AKS 21

KTY81-121 KTY81-110 EKS 111

°C

30

1167.7

1029

1040

25

1097.3

990

1000

20

1077.9

951

961

15

1058.5

914

923

10

1039.0

877

886

5

1019.5

841

850

0

1000.0

807

815

-5

980.4

773

781

-10

960.9

740

747

-15

941.2

708

715

-20

921.6

677

684

-25

901.9

647

653

-30

882.2

617

624

-35

862.5

589

595

-40

842.7

562

567

Carel:
TSH/TST/TSM/ TSQ/PT1
Dixell:
PMG/PMP/PMT

Carel:
03/06/015
Dixell:
S6
Elliwell:
SN6/SN7
Lae:
ST1K.CP

Frigo:
VX6

o06

Pt

P01

P02

AK-CC 250A Additional information: Weitere Information: Renseignements supplémentaires: Yderligere information: Información adicional: Ytterligare information: Aanvullende informatie:

English Manual Deutsches Manual Manuel en français Dansk Manual Manual español Svenska Handbok Dutch Handleiding

RS8GC…

www.danfoss.com

ADAP-KOOL®

The Product contains electrical components And may not be disposed together with domestic waste. Equipment must be separate collected with Electrical and Electronic waste. According to Local and currently valid legislation.

6

Instructions RI8PG302 © Danfoss 06/2015

AK-CC 250A

Documents / Resources

Danfoss AK-CC 250A Electronic Controller [pdf] Installation Guide
84B2429.13, 84B2428.12, 84B2430.13, AK-CC 250A Electronic Controller, AK-CC 250A, Electronic Controller, Controller

References

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