cncu 3050T Desktop Flat Screen Print Machine Instructions

Machine brief

This model is a small desktop flat screen print machine, with the features of Pawley shape, simply operation, and can be easy operate by new user; It’s speed quickly, and the property steady. which can compose the screen print line in small workshop or in small room; it suit for small quantity sample print, and the printed LOGO clearly, aesthetic. It suit for the mobile keyboard, the eyeglass and the other small produce’s LOGO printing, such as the CD box print, the gift box print and so on.

Technique parameter:
Model HY -3050T HY-3050C HY -3050P HY3050X HY -3050Q
Features T slot air-breathing moving-table Rotary table curved
power 220V 220V 220V 220V 220V
Print size 250X400MM 250X400MM 250X400MM 250X400MM 250X400MM
transverse stroke 400MM 400MM 400MM 400MM 400MM
vertical-stroke 160MM 160MM 80MM 80MM 80MM
air pressure 5-7BAR 5-7BAR 5-7BAR 5-7BAR 5-7BAR
weight 60KG 60KG 80KG 150KG 65KG
speed 800Pcs/h 800Pcs/h 500Pcs/h 1200Pcs/h 800Pcs/h
frame size 400X600MM 400X600MM 400X600MM 400X600MM 400X600MM
Work-table 300X500MM 300X500MM 300X500MM 500MM circular
Panel operation illustrate

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All key-press illustrate:

Start/Stop key

(1) Press the Start key the machine going automatic running; press this key again or press the Foot switch can stop the machine.

(2) Press the foot switch the machine will go in self-automatic running, finish a working circle stop.

Blade/Views key:

This key have two functions:

(1) Print-blade and ink blade convert: press this key when the machine stop, the print-blade and ink blade convert once, it facility to check the position and state of the print-blade and ink blade.

(2) Print twice function: press this key about 5 seconds, the machine will going twice printing state, which means in one print circle, the machine will print 2 times, rise the screen print plate, when the machine stop press this key 5 seconds again, the machine will going to once print state.

Left/Right key:

This key have two function, it will activated when the machine stop:

(1) Press this key once, if the print principal in the right, the print principal will slip to left side, if the print principal in the left, the print principals will slip to right side; it is the print principals left and right crawl control key.

(2) Press this key, the print principal stop in left hand, in self-automatic state, press the start key, after one print circle finished, the print principal will stop in left side, not oil return; when startup it again, the print principal will oil return and printing. If the print principal stop in the right side, in self-automatic state, press the start key, after one print circle, the print principal will stop in right side, wait the next print circle start.

UP/Down key:

Press this key in the machine stop situation, the machine will slide up or down once.

Speed key:

0-9 speed select:

If you want to working in automatic state, you need to select the working speed, 0-9 speed can select, which stand for the stay time between every work circle finished, to the next work circle start. 0 is the fastest speed, 9 is the slowest speed. The accurate speed need to detect as the different product and the worker’s skill.

{Sniff setting key} (it will have this function if machine have vacuum inspiration action)

The key have two status, when the machine running, it will inspiration automatic, as the machine running, inspiration closed; press this key once, it will be inspiration both the machine run or stop; press this key again, the machine will going to automatic inspiration status, if not need inspiration ,at the side of the control panel have a inspiration close key, press this key closed; if press this key when the machine stop, press this key overtime, the counter will reset.

(HY2030P / HY -2030X )

Simply fault check method:

1. the panel not display

a. check the fuse burn-out or not, in the breadboard or the power socket have one fuse; check clearly, if burn-out change a new one with same model.

b. The power unusual, have no electricity coming to machine control circuit, check the power wire have electricity.

c. If the two item above have no problem. It maybe the breadboard of the machine damaged. You can contact the supplier give after buy service.

2. The machine no action:

a. Check the panel display correct or not, if it not display at all, please reference as the NO.1 item above.

b. Check the input air barometer have pressure or not, check the machine at the venting status.

c. Inductive switch damaged or full induce or not: the simply method is, check the six light in the panel, every light deputy different location. The detail display as below:

cncu 3050T Desktop Flat Screen Print - a2

If have three light display, but other light not display, it means the inductive switch damaged or no inductive. For this situation please estimate as the situation. If the inductive switch display no problem, it maybe the damage of the circuit board, you can contact the supplier.

d. Check the solenoid valve and the coil have the problem or not. Solve method: turn off the power, keep the air pressure and press the blue key in solenoid; if it not action the solenoid valve damaged. Then changed the same model solenoid valve and measure coil resistance in 50 ohm more or less, if have problem please changed the coil.

3. The machine movement unusual:

In the movement of the machine, not finished the print circle, stop in the half circle, appearance this problem often, not appearance this problem every time, it have two situation:

a. The program of the breadboard wrong.

b. External electromagnetism affect, move the machine to another station and check the effect.

4. The movement shake violently:

a. Check the air pressure is higher or not. Solve method is adjust the pressure to 5-6 KG

b. Check the left and right oil buffer not leak.

c. Check the cylinder air leakage or no

The machine circuit diagram

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Notice:

  1. When maintain and connect the wire, please attention the output solenoid valve Coil electrode, positive and negative electrode correct; all of the output is positive electrode and all of the input is negative electrode.
Each part specification of the machine:

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Fittings name Function
1 lefts spanner Adjust the machine frame higher distance with the worktable, adapt different higher parts
2 elevated-screws Control lifting speed and accuracy
3 Left-right limiting stopper Limiting the left and right slit distance, implement different printing stroke
4 Left right sensor Check the position of the print head
5 Plate Adjust Block Adjust the larger and length of the screen plate
6 Plate Adjust Parts Control the screen plate moving forward and backward
7 Front Back Adjust Key Fine-tuning the Stencil moving distance front and back
8 Lift Table Fix the cylinder and locking the lift frame
9 Lift cylinder Φ50X125 cylinder, control the lift speed and high
10 Lift spindle Control the precise of the frame lifting
11 Lift Right Move Axis Control the precise of the print-head moving left-right

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12 Lifting knob Adjust the ink roller higher distance.
13 Lifting Axis Control the ink roller vertical guide and precision
14 Print-head Cylinder SDA25X25 control the print-head vertical moving
15 Print-head base Global print-head cradle, aluminum material
16 Horizontal-knob Adjust the ink roller front and back horizontal position
17 Ink-roller Holder Using clamp the ink roller
18 Screen roller Main screen consumable, scrape the ink on the product
19 Ink reclaiming blade Aluminum, let the ink in screen plate to starting point 
20 Adjust-Left-right dovetail groove  only for curved screen printer, flat screen printer no this parts. it use to adjust the printing-head lift-right
21 Ink reclaiming cylinder Control the movement of the ink reclaiming blade
22 Lifting pole Let the ink-roller and ink-reclaiming perfect

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23 Adjust knob Adjust the work table front and back position
24 Adjust knob Adjust the work table front and back position
25 Adjust knob Adjust the work table Lift-right position
26 Working panel T-slot bedplate, fix the product printing
27 Inspiration-panel Inspiration panel, Mainly printing thin PVC, paper and kinds of sheets

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28 Adjust Knob Adjust the front-back position of frame
29 Frame holder Clamp the screen frame
30 Press knob Press the screen plate
31 Plate adjust device Adjust the left-right position of the screen frame
32 Frame beam Fix the frame parts
33 Horizon knob Adjust the screen plate front-back position
34 Locking knob Locking the screen plate front-back position
Machine Adjustment:

1. Arrange matter

■ Do a perfect screen plate as the print LOGO size before printing.

■ Assure have already buy the ink for print.

■ Prepare the silk screen clean water and sift fabric which will use in clean the screen plate and the product in printing.

2. Adjustment before print

⊚ :Push-pull valve

■ Access the air pressure to the hand-pull valve entry (off) position, check it air leakage or not, if leakage please solve the problem.

⊚ air filter combination

■ Air filter combination contain: Push-pull valve, air filter, pressure -regulator valve, air pressure gauge, such as the picture below(picture 6-1):

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(1). pressure -regulator valve:

■ Adjust the pressure of the air, the adjust method is draw the blue knob, overhead view and clockwise is increase the pressure, conversely is reduce the pressure. Finished the adjust please depress the knob.

(2). air pressure gauge /:

■ Display the press of the air pressure.

(3). Filter Oil Mist Separator :

■ Filter the water, the impurity in air pressure. Inject the lubricating oil in cylinder.

(4). Quick connect spur/

■ The entry of air pressure.

3. Starting Up

■ Let the hand-pull valve in start (on) position.

■ Adjust the air pressure as the press 4-6 Bar.

■ Plug in.

■ Open the power switch.

■ Wait a litter seconds, check the frame or the head print back to left position, and check the machine have whistle or not.
Print squeegee adjust have two ways: level adjust and vertical adjust.

▲ Vertical adjust: see as the picture below (picture 6-6), use two hexagonal socket head cap screw adjust the angle of squeegee, adjust it to the suitable angle then fixed hexagonal socket head cap screw is ok.

■ Squeegee air pressure adjust: to let the print squeegee have some elasticity, usually use the air pressure is 2-4Bar. The print squeegee more long, the press need more.

Machine maintenance:

■ The maintenance of the machine refer too many management. Here only indicate keep machine normal operation must meet require. The other management, such as the inner of the machine, the surface, the around of the machine, the working place clean, the working situations and so on, which need the user keep the management own.

■ Every day before starting should check the machine have anomaly or not. If have the anomaly moving or sound, should check it immediate and solve the problem. In check, if have no machine fault, or only lubricate not enough, must check the transmission parts and add lubricating oil. Every day in work finished, need to clean the surface of the machine.

■ Every end of month, should check every transmission parts and add lubricating oil, if the lubricating solidification, clean it with gas and add new lubricating oil.

■ In under control situation, the machine should all snidely maintain every half year. Must check every move joint parts. Check it have rust, abrasion, lubricating solidification and so on, if have the problem should solve it.

■ When the machine used about 1 year, should check the machine. The machine parts need checking parts contain: have rust, abrasion, lubricating solidification and so on, if have the problem should solve it. At the same time should check every windpipe, if abrasion should change it at once.

Documents / Resources

cncu 3050T Desktop Flat Screen Print Machine [pdf] Instructions
3050T, 3050C, 3050P, 3050X, 3050Q, 3050T Desktop Flat Screen Print Machine, 3050T, Desktop Flat Screen Print Machine, Screen Print Machine, Print Machine, Machine

References

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