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chemelex JBM-100 Series Multiple Entry Power Connection with Junction Box

chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-PRODUCT

Multiple entry power connection with junction box

chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (1)

What’s in the box

chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (2)

Toolschemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (3) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (4)chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (5)

For system Temperature Code, see heating cable or design documentation

Specific conditions for use may apply for ATEX/UKEX and IECEx.

Warning: To prevent electrical shock, short circuit or arcing, this product must be installed correctly and water ingress must be avoided before and during the installation.
Warning: The purchaser should make the manufacturer aware of any external effects or aggressive substances that the equipment may be exposed to.
Before installing this product, read the installation instructions completely.
Caution: Prolonged or repeated contact with the sealant in the core sealer may cause skin irritation. Wash hands thoroughly. Overheating or burning the sealant will produce fumes that may cause polymer fume fever. Avoid the contamination of cigarettes or tobacco. Consult MSDS VEN 0033 for further information.

  • Rated voltage
    • Raychem JBM-100-E(P): 480 Vac**
    • JBM-100-L-E(P): 277 Vac
  • Ambient temperature
    • JBM-100-E(P): –55°C to +56°C**
    • JBM-100-L-E(P): –40°C to +40°C, except for VPL: in that case ambient temperature can be up to +56°C.
  • Ingress protection IP66

Maximum pipe temperature

 

Heater type

 

Tmax continuous

Tmax intermittent

1000 h cumulative

 

Tmax power off

BTV65°C85°C
QTVR110°C110°C
XTV121°C250°C
XTVR150°C250°C (2000 h)
KTV150°C250°C
HTV205°C260°C (2000 h)
VPL                See tables below       –260°C
 

 

VPL: Maximum pipe temperature in dependence of heat type and voltage

 

VPL: Maximum pipe temperature

in dependence

Heater Type230 Vac254 Vac277 Vac150°C180°C230°C
5VPL2-CT230°C225°C225°C30 A25 A20 A
10VPL2-CT210°C200°C195°C30 A25 A20 A
15VPL2-CT180°C145°C105°C30 A25 A
20VPL2-CT150°CNot allowed30 A
Heater Type385 Vac400 Vac480 Vac150°C180°C230°C
5VPL4-CT230°C230°C230°C30 A25 A20 A
10VPL4-CT215°C215°C205°C30 A25 A20 A
15VPL4-CT195°C195°C160°C30 A25 A
20VPL4-CT150°C150°C150°C30 A

Specific conditions for use using ATEX/UKEX or IECEx approvals:
For ambient temperatures >+40°C:
Use a power cable with continuous temperature resistance of minimum +90°C
Use a metallic power cable gland approved for use in hazardous areas (for example GL-38-M25-METAL).

For voltages >254 Vac and BTV, QTVR, XTV(R), KTV or HTV heating cables:

  • Use a power cable with continuous temperature resistance of minimum +90°C
  • Use a metallic power cable gland approved for use in hazardous areas (for example GL-38-M25-METAL).
  • For pipe temperature > 150°C and XTV(R), KTV or HTV heating cables, the maximum operating current shall be reduced to maximum 20 A.

Installation

chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (8) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (9) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (10)chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (11) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (21) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (20) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (21) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (22) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (23) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (24) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (25) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (26)

Remove the tubes and dispose of them in the core sealer plastic bag. chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (27) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (28) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (29) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (30) chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (31)

Install power cable and gland. Pull in power and ground wires, strip off 13 mm of insulation and terminate. (For -EP version only: connect earth plate to ground according to local requirements). chemelex-JBM-100-Series -Multiple-Entry -Power -Connection-with -Junction-Box-FIG (32)

Install lid.

  • τ = 1.02 to 1.47 Nm
  • Apply insulation and cladding. Weather seal the stand entry. Leave these instructions with the end user for future reference.

FAQ

  • Q: What should I do if the product overheats?
    • A: If the product overheats, immediately disconnect power and allow it to cool down before further use.
  • Q: How do I clean the product?
    • A: Clean the product with a dry or damp cloth. Do not use harsh chemicals or solvents for cleaning.

Documents / Resources

chemelex JBM-100 Series Multiple Entry Power Connection with Junction Box [pdf] Instruction Manual
JBM-100-E, JBM-100-EP, JBM-100-L-E, JBM-100-L-EP, JBM-100 Series Multiple Entry Power Connection with Junction Box, Multiple Entry Power Connection with Junction Box, Entry Power Connection with Junction Box, Power Connection with Junction Box, Junction Box

References

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